A dry oil lubrication distribution device

Abstract

This utility model discloses a dry oil lubrication distribution device, belonging to the field of lubrication technology. It includes an oil storage tank, and the input end of the main oil pump is connected to the oil storage tank through an oil supply pipe. The output end of the main oil pump is connected to a distributor oil supply component through an oil delivery pipe. It can control the oil distribution of each lubrication point, reducing the phenomenon of excessive oil at some lubrication points causing waste, or insufficient oil at some lubrication points causing poor lubrication effect.

Description

Technical Field

[0001] This utility model belongs to the field of lubrication technology, specifically a dry oil lubrication distribution device. Background Technology

[0002] Utility model patent CN204493259U discloses a lubrication oil supply device for a turbine air compressor unit, belonging to the category of air compressor accessories. This oil supply device consists of a main oil pump, a bracket, a coupling, a flange short shaft, an oil inlet pipe, and an oil supply pipe. The main oil pump is fixed on the oil pump bracket and placed on one side of a steel structure support. A through hole is opened at the rear of the motor housing, opposite to the motor shaft. The motor shaft extends outwards via the flange short shaft. This device offers convenient and quick maintenance and installation, high working efficiency, and good heat dissipation for the main oil pump, preventing frequent malfunctions due to high temperatures in summer.

[0003] However, this oil supply device often has difficulty controlling the oil distribution at each lubrication point, which can easily lead to some lubrication points having too much oil, resulting in waste, or some lubrication points having too little oil, resulting in poor lubrication. Utility Model Content

[0004] The purpose of this invention is to provide a dry oil lubrication distribution device to solve at least one aspect of the problems and defects mentioned in the background art.

[0005] A dry oil lubrication distribution device is provided, including an oil storage tank. The oil storage tank is connected to the input end of a main oil pump via an oil supply pipe. The output end of the main oil pump is connected to a distributor oil supply component via an oil delivery pipe. The distributor oil supply component is electrically connected to a controller.

[0006] Furthermore, a pressure sensor is installed on the oil pipeline.

[0007] Furthermore, the distributor oil supply assembly includes a distribution oil tank, which is connected to an oil delivery pipe via a main oil pipeline, and the main oil pipeline is connected to the oil supply assembly via several branch oil pipes.

[0008] Furthermore, the oil supply assembly includes a sub-injection cylinder, a plunger is slidably connected inside the sub-injection cylinder, a spring is provided between the plunger and the inner wall of the sub-injection cylinder, the oil inlet of the sub-injection cylinder is connected to the oil distribution pipe, an oil outlet is provided on the side of the sub-injection cylinder away from the oil inlet, and a micro switch is also provided inside the sub-injection cylinder.

[0009] Furthermore, each of the oil distribution pipes is equipped with a distribution valve.

[0010] Furthermore, flow sensors are installed at the oil outlets of several of the aforementioned oil dispensing tanks.

[0011] Furthermore, a micro switch is also installed inside the oil injection cylinder.

[0012] Furthermore, the oil pipeline is connected to the main oil pipeline via a first quick connector.

[0013] Furthermore, the main oil pipeline is connected to a branch oil pipeline via a second quick connector.

[0014] Furthermore, the pressure sensor, distribution valve, flow sensor, main oil pump, and distribution valve are all electrically connected to the controller.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: The output end of the main oil pump is connected to the distributor oil supply assembly via an oil delivery pipe. The main oil supply pipe and the oil delivery pipe form the main channel of the oil circuit system, which is used to connect the oil storage tank, the main oil pump and the distributor oil supply assembly. The distributor oil supply assembly can control the flow distribution of each lubrication point, avoiding the situation where the lubrication effect is poor due to insufficient oil at the lubrication point. It can control the oil distribution of each lubrication point, reducing the phenomenon of excessive oil at some lubrication points causing waste, and insufficient oil at some lubrication points causing poor lubrication effect. Attached Figure Description

[0016] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the overall structure of a dry oil lubrication distribution device; Figure 2 A schematic diagram of the oil supply component provided by this utility model.

[0018] In the diagram: 1. Oil storage tank; 2. Main oil supply pipe; 3. Main oil pump; 4. Oil delivery pipe; 5. Distributor oil supply assembly; 51. Distribution oil tank; 52. Main oil pipeline; 53. Distribution oil pipe; 54. Oil supply assembly; 541. Distribution oil cylinder; 542. Plunger; 543. Spring; 544. Oil inlet; 545. Oil outlet; 6. Pressure sensor; 7. Distribution valve; 8. Flow sensor; 9. Micro switch; 10. Controller; 11. First quick connector; 12. Second quick connector. Detailed Implementation

[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0020] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model; that is, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The components of the embodiments of the present utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0025] Please see Figure 1-2As shown in the embodiment of this utility model, a dry oil lubrication distribution device includes an oil storage tank 1, which is used to store dry oil to ensure that the oil supply system has a sufficient oil source. The oil storage tank 1 is connected to the input end of the main oil pump 3 through the oil supply pipe 2. The main oil pump 3 serves as the power source of the system, drawing dry oil from the oil storage tank 1 and providing a certain pressure to push the dry oil to flow along the pipeline. The output end of the main oil pump 3 is connected to the distributor oil supply component 5 through the oil delivery pipe 4. The oil supply pipe 2 and the oil delivery pipe 4 constitute the main channel of the oil circuit system, which is used to connect the oil storage tank 1, the main oil pump 3 and the distributor oil supply component 5. The distributor oil supply component 5 is electrically connected to the controller 10. The controller 10 is a PLC controller 10 as the core control unit, which has built-in parameter tables such as lubrication cycle, single lubrication amount, and oil quantity setting value of each lubrication point. Operators can set or modify lubrication parameters through the human-machine interface (HMI), and control the flow distribution of each lubrication point through the controller 10 to adjust the oil supply component 5 of the distributor. This avoids insufficient oil at the lubrication points, which can lead to poor lubrication. It can control the oil distribution of each lubrication point, reducing the occurrence of excessive oil at some lubrication points causing waste, or insufficient oil at some lubrication points leading to poor lubrication.

[0026] In one embodiment, see Figure 1 and Figure 2 As shown, a pressure sensor 6 is installed on the oil supply pipe 4. The pressure sensor 6 is used to monitor the pressure status of the grease in the oil supply pipe 4 in real time. In multi-channel oil supply, if a channel of a distributor oil supply component 5 is blocked, the pressure of the oil supply pipe 4 will rise. By analyzing the output data of the pressure sensor 6, it can be determined whether the oil supply of the system is balanced, thereby assisting maintenance personnel to clean or repair faulty channels in a timely manner and avoid equipment wear or failure caused by uneven lubrication.

[0027] In one embodiment, see Figure 1 and Figure 2 As shown, the distributor oil supply assembly 5 includes a distribution oil tank 51. The distribution oil tank 51 is connected to an oil delivery pipe 4 through a main oil pipeline 52. The main oil pipeline 52 is connected to an oil supply assembly 54 through several branch oil pipes 53. The distribution oil tank 51 acts as a pressure buffer and can stably regulate the pressure of the high-pressure grease delivered from the main oil pump 3. The main oil pipeline 52 adopts a parallel oil supply method, and the pressure is evenly transmitted to multiple oil supply assemblies 54 through the branch oil pipes 53. Each oil supply assembly 54 is independent of each other, and the oil supply volume is controlled by the displacement of the plunger 542 inside it. Each branch oil pipe 53 is equipped with a distribution valve 7, which can adjust and control the start and stop of the oil supply of each line to achieve on-demand distribution and distribute the grease to each lubrication point.

[0028] In one embodiment, see Figure 1 and Figure 2As shown, the oil supply assembly 54 includes a grease injection cylinder 541, with a plunger 542 slidably connected inside the grease injection cylinder 541. A spring 543 is installed between the plunger 542 and the inner wall of the grease injection cylinder 541. The oil inlet 544 of the grease injection cylinder 541 is connected to the oil distribution pipe 53. An oil outlet 545 is provided on the side of the grease injection cylinder 541 away from the oil inlet 544. A microswitch 9 is located inside the grease injection cylinder 541 and is used to detect the displacement state of the plunger 542, thereby indirectly determining whether the grease injection or discharge process is smooth and whether the plunger 542 is in good condition. 42 Whether the operation is in place: When the plunger 542 completes the reciprocating motion under the action of the spring 543, it will trigger the micro switch 9 at the end of the stroke to detect the movement process of the plunger 542. This can be used as a signal basis to determine whether an oil injection action has been completed. Whether the micro switch 9 is triggered or not can provide feedback on whether each oil injection cylinder 541 has completed the oil supply normally, thereby realizing closed-loop control of the system and improving the reliability of oil supply. The specific model of the micro switch 9 is Omron D2F, which can effectively improve the accuracy of the entire distributor oil supply assembly 5. When the system is pressurized and the pressure in the main oil pipeline 52 increases, grease enters the distribution oil cylinder 541 through the oil inlet 544. The grease pushes the plunger 542 upward to compress the spring 543, filling the distribution oil cylinder 541 with grease. After the main system is depressurized, the spring 543 pushes the plunger 542 downward, and the grease is pushed to the lubrication point through the oil outlet 545. When the main oil pump 3 pressurizes dry oil into the distributor supply assembly 5, the main oil pump 3 provides high-pressure grease to the distribution oil cylinder 541, pushing the plunger 542 upward and compressing the spring 543. Grease fills the cavity below the plunger 542. The plunger 542 returns downward under the push of the spring 543, pushing the grease in the cavity from the oil outlet 545 to the lubrication point. Each distribution oil cylinder 541 is independent. In the circuit, each push of the plunger 542 triggers the microswitch 9, indicating one oil output cycle. The controller 10 calculates the oil supply based on this. The controller 10 detects the action of the microswitch 9 in real time. By monitoring the microswitch 9 at the oil outlet 545 in real time, it detects whether the displacement of the plunger 542 at the end of the movement is in place, and determines whether one oil injection action is completed. If the oil injection action reaches the required amount, it is considered that the oil supply at the lubrication point is complete; otherwise, oil supply continues or an alarm is triggered. By controlling the number of oil injection cycles in each distributor oil supply component 5, the oil supply of each lubrication point is adjusted and controlled, so as to achieve on-demand control of each lubrication point.

[0029] In one embodiment, see Figure 1 and Figure 2 As shown, whether the micro switch 9 is triggered or not can provide feedback on whether each oil injection cylinder 541 has completed oil supply normally, thereby realizing closed-loop control of the system and improving the reliability of oil supply. The specific model of the micro switch 9 is Omron D2F, which can effectively improve the accuracy of the entire distributor oil supply assembly 5.

[0030] In one embodiment, see Figure 1 and Figure 2 As shown, each oil distribution pipe 53 is equipped with a distribution valve 7. The distribution valve 7 is installed on the oil distribution pipe 53. The distribution valve 7 is installed on each oil distribution pipe 53 and is fixed at the oil pipe interface by quick-connect connection. The distribution valve 7 serves as the switching device for each oil supply line and is used to control whether the grease enters the corresponding oil supply component 54. This allows for zoned oil supply or individual control of the lubrication points, improving system flexibility.

[0031] In one embodiment, see Figure 1 and Figure 2 As shown, a flow sensor 8 is installed at the oil outlet 545 of several oil injection cylinders 541. The flow sensor 8 at the oil outlet 545 of each oil injection cylinder 541 can detect and provide feedback on the actual oil supply of the lubrication branch in real time, ensuring that the oil supply at each lubrication point reaches the preset target value.

[0032] In one embodiment, see Figure 1 and Figure 2 As shown, the oil pipeline 4 is connected to the main oil pipeline 52 through the first quick connector 11. The first quick connector 11 is connected to the connector seat of the main oil pipeline 52 by means of threads, so as to realize the quick and reliable connection between the oil pipeline 4 and the main oil pipeline 52, which facilitates disassembly, installation and maintenance.

[0033] In one embodiment, see Figure 1 and Figure 2 As shown, the main oil pipeline 52 is connected to the branch oil pipeline 53 through the second quick connector 12. The main oil pipeline 52 is connected to the branch oil pipeline 53 through several second quick connectors 12. The branch oil pipeline 53 is connected to the connector seat of the main oil pipeline 52 through the second quick connectors 12 by means of threads, so as to realize the quick and reliable connection between the main oil pipeline 52 and the branch oil pipeline 53, which facilitates inspection and maintenance.

[0034] In one embodiment, see Figure 1 and Figure 2 As shown, the main oil pipeline 52 is connected to the branch oil pipeline 53 via the second quick connector 12.

[0035] In one embodiment, see Figure 1 and Figure 2As shown, pressure sensor 6 monitors the pressure data in the main oil pipeline 52 in real time and provides feedback on the current oil supply status of the system; flow sensor 8 monitors the grease flow rate at each oil outlet to ensure accurate oil supply at each lubrication point; micro switch 9 is installed in the distribution oil cylinder 541 to detect whether the plunger 542 has reached the set stroke position, thereby determining whether the distribution oil injection is complete; the opening and closing status of the distribution valve 7 is uniformly controlled by the controller 10 to achieve independent control of each distribution oil pipe 53; the controller 10 analyzes the data collected by the above components in real time: if the flow rate at a certain lubrication point is too high or too low, the controller 10 automatically adjusts the distribution valve 7 according to the feedback; if the pressure is abnormal (too high / too low), the controller 10 can alarm or adjust the working status of the main oil pump; micro switch 9 provides feedback on the status of plunger 542 to determine whether the distribution oil injection action is normal or stuck; the controller 10 can be a PLC control module with analog / switching input ports.

[0036] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.

Claims

1. A dry oil lubrication distribution device, comprising an oil storage tank (1), characterized in that, The oil storage tank (1) is connected to the input end of the main oil pump (3) via the main oil supply pipe (2). The output end of the main oil pump (3) is connected to the distributor oil supply assembly (5) via the oil delivery pipe (4). The distributor oil supply assembly (5) is electrically connected to the controller (10). The distributor oil supply assembly (5) includes a distribution oil tank (51). The distribution oil tank (51) is connected to the oil delivery pipe (4) via the main oil pipeline (52). The main oil pipeline (52) is connected to the oil supply assembly (5) via several branch oil pipes (53). 4) The oil supply assembly (54) includes a sub-injection cylinder (541), a plunger (542) is slidably connected inside the sub-injection cylinder (541), a spring (543) is provided between the plunger (542) and the inner wall of the sub-injection cylinder (541), the oil inlet (544) of the sub-injection cylinder (541) is connected to the oil distribution pipe (53), an oil outlet (545) is provided on the side of the sub-injection cylinder (541) away from the oil inlet (544), and a micro switch (9) is provided inside the sub-injection cylinder (541).

2. The dry oil lubrication distribution device according to claim 1, characterized in that, A pressure sensor (6) is installed on the oil pipeline (4).

3. The dry oil lubrication distribution device according to claim 2, characterized in that, Each of the oil distribution pipes (53) is equipped with a distribution valve (7).

4. The dry oil lubrication distribution device according to claim 3, characterized in that, A flow sensor (8) is provided at the oil outlet (545) of several of the oil injection cylinders (541).

5. The dry oil lubrication distribution device according to claim 1, characterized in that, The oil pipeline (4) is connected to the main oil pipeline (52) via the first quick connector (11).

6. The dry oil lubrication distribution device according to claim 1, characterized in that, The main oil pipeline (52) is connected to the branch oil pipeline (53) via the second quick connector (12).

7. The dry oil lubrication distribution device according to claim 4, characterized in that, The pressure sensor (6), distribution valve (7), flow sensor (8), main oil pump (3) and micro switch (9) are all electrically connected to the controller (10).

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