A sewage pump
Patent Information
- Application Number
- CN202521644307.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-08-04
AI Technical Summary
[0003]由于被输送的介质中含有易缠绕或聚束的纤维物,该种泵流道易于堵塞,为了解决上述问题,公开号为CN118407904A的发明专利,提供了一种防堵塞排污泵,虽然该专利能够防止排水过程中因压力波动导致的回流或外部物质的侵入,极大地降低了堵塞的风险,但是该种驱动组件驱动柱塞后,柱塞会直接撞击进水口或出水口中的软管,会产生较大的噪音,影响工作环境
通过使用缓冲件,可以减小封堵件对软管的冲击力,不仅可以延长软管的使用寿命,还可以减小封堵件撞击软管产生的噪音;且驱动组件工作时,隔膜和两个封堵件同步协调运动,可减少杂音的产生。
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Figure CN224729724U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sewage pump technology, and specifically to a sewage pump. Background Technology
[0002] Sewage pumps are a type of centrifugal impurity pump, mainly used to transport urban sewage, feces, or liquids containing solid particles such as fibers and paper scraps. The temperature of the transported medium is usually no higher than 80℃.
[0003] Because the medium being transported contains easily tangled or bundled fibers, the flow channel of this type of pump is prone to clogging. To solve the above problem, the invention patent with publication number CN118407904A provides an anti-clogging sewage pump. Although this patent can prevent backflow or intrusion of external substances caused by pressure fluctuations during drainage, greatly reducing the risk of clogging, after the drive component drives the plunger, the plunger will directly hit the hose in the inlet or outlet, which will generate a lot of noise and affect the working environment. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings and deficiencies of existing technologies by providing a sewage pump with the advantage of low noise.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is: a sewage pump, including a diaphragm pump, wherein the diaphragm pump has an inlet nozzle, an outlet, a chamber, an outlet and a nozzle that are connected in sequence, a diaphragm is movably connected in the chamber, and a flexible hose is installed between the inlet nozzle, the chamber and the outlet. The housing is installed on the diaphragm pump. Inside the housing, two sealing members are movably connected for alternately blocking the inlet and outlet. A buffer is provided between the sealing members and the hose to buffer the impact force of the sealing members on the hose. A drive assembly mounted on the housing, the drive assembly being drively connected to the diaphragm and the two sealing elements; When the driving assembly drives the diaphragm to draw sewage into the hose through the inlet and outlet, it drives one of the sealing members to move away from the hose to open the inlet, and simultaneously drives the other sealing member to impact the buffer member to press the hose and close the outlet; when the driving assembly drives the diaphragm to discharge sewage through the outlet and outlet, it drives one of the sealing members to impact the buffer member to press the hose and close the inlet, and simultaneously drives the other sealing member to loosen the hose and open the outlet.
[0006] Preferably, the drive assembly includes a power component, a transmission component, and a gear assembly. The power component is fixed to the housing, the transmission component is fixedly connected to the power component, and one side of the transmission component is fixedly connected to one of the sealing components, while the other side is connected to the other sealing component via the gear assembly. The transmission component is fixedly connected to the diaphragm.
[0007] Preferably, the power component includes a motor, the housing is connected to the motor by bolts, and the transmission component is fixedly connected to the output end of the motor.
[0008] Preferably, the transmission component includes an eccentric structure and a connecting plate. One end of the eccentric structure is fixedly connected to the output end of the motor, and the other end is disposed on the connecting plate. The connecting plate is slidably connected to the inside of the housing, and one side of the connecting plate is fixedly connected to one of the sealing components, while the other side is drivenly connected to the other sealing component through a gear assembly.
[0009] Preferably, the eccentric structure includes an eccentric wheel, a double arc groove, and a protruding rod. The eccentric wheel is fixedly connected to the output end of the motor, the protruding rod is fixed at the top edge of the eccentric wheel, the double arc groove is disposed on the inner side of the connecting plate, and the protruding rod moves eccentrically around the double arc groove.
[0010] Preferably, the gear assembly includes a first gear rack, a gear, and a second gear rack. The first gear rack is fixed to the side of the connecting plate, and the second gear rack is fixed to the sealing member adjacent to it. The gear meshes between the first gear rack and the second gear rack.
[0011] Preferably, the sealing component includes a movable rod and a spring. Both movable rods are slidably connected to the inside of the housing. One movable rod is fixedly connected to a connecting plate, and the other movable rod is fixedly connected to a second gear rack. The spring is mounted on the movable rod. The two movable rods are used to squeeze the hose to seal the inlet or outlet of the water.
[0012] Preferably, the buffer includes a rubber head and a rubber sleeve, the rubber head is fixed to the hose, the rubber sleeve is fixed to the end of the movable rod, and the rubber sleeve is sleeved on the rubber head.
[0013] Preferably, both the rubber head and the rubber sleeve are arc-shaped.
[0014] Preferably, the top of the housing is detachably connected to a top cover.
[0015] After adopting the above technical solution, the beneficial effects of this utility model are as follows: By using a buffer, the impact force of the plug on the hose can be reduced, which can not only extend the service life of the hose, but also reduce the noise generated by the plug hitting the hose; and when the drive assembly is working, the diaphragm and the two plugs move synchronously and in coordination, which can reduce the generation of noise. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is an exploded view of this utility model; Figure 3 This is another exploded view of this utility model; Figure 4 This is a schematic diagram of the sealing component, buffer component, and hose structure of this utility model.
[0018] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Diaphragm pump; 3. Motor; 4. Rubber head; 5. Eccentric wheel; 6. Connecting plate; 7. First gear rack; 8. Gear; 9. Second gear rack; 10. Movable rod; 11. Inlet; 12. Chamber; 13. Outlet; 14. Inlet nozzle; 15. Outlet nozzle; 16. Top cover; 17. Double arc groove; 18. Protruding rod; 19. Spring; 20. Hose; 21. Diaphragm; 22. Rubber sleeve. Detailed Implementation
[0019] The present invention will be further described in detail below with reference to the accompanying drawings.
[0020] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive element, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
[0021] This embodiment relates to a sewage pump, such as Figure 1-4 As shown, it includes a diaphragm pump 2, a housing 1 mounted on the diaphragm pump 2, and a drive assembly mounted on the housing 1; the diaphragm pump 2 has an inlet 14, an outlet 11, a chamber 12, an outlet 13, and an outlet 15 that are connected in sequence; a diaphragm 21 is movably connected inside the chamber 12; and a hose 20 is installed between the inlet 11, the chamber 12, and the outlet 13. The housing 1 installed on the diaphragm pump 2 has two plugging components inside the housing 1 for alternately blocking the inlet 11 and the outlet 13. A buffer component is provided between the plugging component and the hose 20 to buffer the impact force of the plugging component on the hose 20. A drive assembly is mounted on the housing 1, and the drive assembly is connected to the diaphragm 21 and the two sealing components. In this system, when the drive assembly draws wastewater into the hose 20 through the inlet 14 and outlet 11 via the diaphragm 21, it drives one of the sealing elements to move away from the hose 20, opening the inlet 11. Simultaneously, it drives the other sealing element to impact the buffer element, pressing the hose 20 shut and closing the outlet 13. When the drive assembly discharges wastewater through the outlet 13 and outlet 15 via the diaphragm 21, it drives one sealing element to impact the buffer element, pressing the hose 20 shut and closing the inlet 11. Simultaneously, it drives the other sealing element to loosen the hose 20, opening the outlet 13. By using the buffer element, the impact force of the sealing elements on the hose 20 can be reduced, extending the service life of the hose 20 and reducing the noise generated by the sealing elements impacting the hose 20. Furthermore, when the drive assembly is working, the diaphragm 21 and the two sealing elements move synchronously and in coordination, further reducing noise generation.
[0022] Specifically, such as Figure 2-4 As shown, the drive assembly includes a power component, a transmission component, and a gear assembly. The power component is fixed to the housing 1, the transmission component is fixedly connected to the power component, and one side of the transmission component is fixedly connected to one of the sealing components, while the other side is connected to another sealing component via the gear assembly. The transmission component is fixedly connected to the diaphragm 21.
[0023] The power component includes a motor 3, the housing 1 is connected to the motor 3 by bolts, and the transmission component is fixedly connected to the output end of the motor 3.
[0024] The transmission component includes an eccentric structure and a connecting plate 6. One end of the eccentric structure is fixedly connected to the output end of the motor 3, and the other end is set on the connecting plate 6. The connecting plate 6 is slidably connected to the inside of the housing 1, and one side of the connecting plate 6 is fixedly connected to one of the sealing components, while the other side is connected to another sealing component through a gear assembly.
[0025] The eccentric structure includes an eccentric wheel 5, a double arc groove 17, and a protruding rod 18. The eccentric wheel 5 is fixedly connected to the output end of the motor 3. The protruding rod 18 is fixed at the top edge of the eccentric wheel 5. The double arc groove 17 is located inside the connecting plate 6. The protruding rod 18 moves eccentrically around the double arc groove 17.
[0026] The gear assembly includes a first gear rack 7, a gear 8, and a second gear rack 9. The first gear rack 7 is fixed to the side of the connecting plate 6, the second gear rack 9 is fixed to a nearby sealing member, and the gear 8 meshes between the first gear rack 7 and the second gear rack 9.
[0027] The sealing component includes a movable rod 10 and a spring 19. Both movable rods 10 are slidably connected to the inside of the housing 1. One movable rod 10 is fixedly connected to the connecting plate 6, and the other movable rod 10 is fixedly connected to the second gear rack 9. The spring 19 is installed on the movable rod 10. The two movable rods 10 are used to squeeze the hose 20 to seal the inlet 11 or the outlet 13.
[0028] like Figure 4 As shown, the buffer includes a rubber head 4 and a rubber sleeve 22. The rubber head 4 is fixed to the hose 20, and the rubber sleeve 22 is fixed to the end of the movable rod 10. The rubber sleeve 22 is sleeved on the rubber head 4. The collision between the rubber head 4 and the rubber sleeve 22 is an elastic collision, which can effectively buffer the impact force on the hose 20.
[0029] Furthermore, when the rubber head 4 and the rubber sleeve 22 move relative to each other, the arc-shaped rubber head 4 and the rubber sleeve 22 can reduce friction and further reduce noise generation.
[0030] The top of the housing 1 has a detachable connection (such as bolt connection, snap connection, etc.) with a top cover 16, which facilitates the installation of the structure inside the housing 1.
[0031] The working principle of this utility model is roughly as follows: When the sewage pump is working, the motor 3 drives the eccentric wheel 5 to drive the convex rod 18 to make eccentric movements in the double arc groove 17 inside the connecting plate 6, causing the connecting plate 6 to reciprocate within the housing 1. The connecting plate 6 will drive the diaphragm 21 to repeatedly squeeze the hose 20 inside the chamber 12, so that the sewage pump can achieve negative pressure pumping. At the same time, the connecting plate 6 drives the sealing component fixedly connected to it to move together. The other sealing component drives the first gear rack 7 to move through the connecting plate 6. The first gear rack 7 drives the gear 8, and then drives the second gear rack 9 to achieve synchronous movement.
[0032] When the drive assembly drives the diaphragm 21 to draw sewage into the hose 20 through the inlet 14 and inlet 11, the motor 3 drives the connecting plate 6 to drive the gear assembly to move (the specific operation will not be described in detail). The gear assembly drives the sealing member connected to it away from the hose 20 to open the inlet 11. At the same time, the connecting plate 6 directly drives another sealing member to hit the buffer member and press the hose 20 to close the outlet 13, thus completing the sewage pump water intake operation. When the drive assembly drives the diaphragm 21 to discharge sewage through the outlet 13 and the nozzle 15, the motor 3 drives the connecting plate 6 to drive the gear assembly to move (the specific operation will not be described in detail). The gear assembly drives the sealing component connected to it to impact the buffer component and press the hose 20 to close the inlet 11. At the same time, the connecting plate 6 directly drives another sealing component to loosen the hose 20 and open the outlet 13, thus completing the sewage pump drainage operation.
[0033] When the sealing component impacts the buffer component and compresses the hose 20, the moving rod 10 moves linearly via the gear assembly or connecting plate 6. The moving rod 10 causes the rubber sleeve 22 to impact the rubber head 4. Then, the rubber sleeve 22 is placed on the rubber head 4, opening the inlet 11 or outlet 13. Since both the rubber sleeve 22 and the rubber head 4 are made of rubber and are arc-shaped, they can effectively buffer the impact force on the hose 20. During this process, the rubber sleeve 22 compresses the spring 19 on the moving rod 10, causing the spring 19 to deform elastically. The spring 19 can also buffer the impact force, preventing the sealing component from directly colliding rigidly with the hose 20. This can greatly reduce the noise generated when the sewage pump is working and extend the service life of the hose 20. Furthermore, when the drive assembly is working, the diaphragm 21 and the two sealing components move synchronously and in coordination, which can reduce the generation of noise. When there is a foreign object in the inlet 11 or outlet 13, the spring 19 will be compressed, and the movable rod 10 will move back under the elastic force of the spring 19 to prevent the movable rod 10 from being stuck due to the presence of the foreign object.
[0034] When the sealing component moves away from the hose 20, the movable rod 10 moves linearly through the gear assembly or connecting plate 6. The movable rod 10 pulls the rubber sleeve 22 to separate from the rubber head 4, so that the inlet 11 or outlet 13 is opened.
[0035] The above is only used to illustrate the technical solution of this utility model and not to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A sewage pump, characterized in that, include: A diaphragm pump (2) has an inlet (14), an outlet (11), a chamber (12), an outlet (13) and an outlet (15) connected in sequence. A diaphragm (21) is movably connected inside the chamber (12). A hose (20) is installed between the inlet (11), the chamber (12) and the outlet (13). The housing (1) installed on the diaphragm pump (2) has two plugs inside the housing (1) for alternately blocking the inlet (11) and outlet (13). A buffer is provided between the plug and the hose (20) to buffer the impact force of the plug on the hose (20). A drive assembly mounted on the housing (1) is connected in drive to the diaphragm (21) and the two sealing elements; When the driving diaphragm (21) draws sewage into the hose (20) through the inlet (14) and outlet (11), the driving assembly drives one of the sealing members away from the hose (20) to open the inlet (11), and simultaneously drives the other sealing member to impact the buffer to press the hose (20) to close the outlet (13); when the driving diaphragm (21) discharges sewage through the outlet (13) and outlet (15), the driving assembly drives one of the sealing members to impact the buffer to press the hose (20) to close the inlet (11), and simultaneously drives the other sealing member to loosen the hose (20) to open the outlet (13).
2. A sewage pump according to claim 1, characterized in that: The drive assembly includes a power component, a transmission component, and a gear assembly. The power component is fixed to the housing (1). The transmission component is fixedly connected to the power component. One side of the transmission component is fixedly connected to one of the sealing components, and the other side is connected to the other sealing component via the gear assembly. The transmission component is fixedly connected to the diaphragm (21).
3. A sewage pump according to claim 2, characterized in that: The power component includes a motor (3), the housing (1) is connected to the motor (3) by bolts, and the transmission component is fixedly connected to the output end of the motor (3).
4. A sewage pump according to claim 3, characterized in that: The transmission component includes an eccentric structure and a connecting plate (6). One end of the eccentric structure is fixedly connected to the output end of the motor (3), and the other end is set on the connecting plate (6). The connecting plate (6) is slidably connected to the inside of the housing (1), and one side of the connecting plate (6) is fixedly connected to one of the sealing components, and the other side is connected to the other sealing component through a gear assembly.
5. A sewage pump according to claim 4, characterized in that: The eccentric structure includes an eccentric wheel (5), a double arc groove (17), and a protruding rod (18). The eccentric wheel (5) is fixedly connected to the output end of the motor (3). The protruding rod (18) is fixed at the top edge of the eccentric wheel (5). The double arc groove (17) is located inside the connecting plate (6). The protruding rod (18) moves eccentrically around the double arc groove (17).
6. A sewage pump according to claim 4 or 5, characterized in that: The gear assembly includes a first gear rack (7), a gear (8), and a second gear rack (9). The first gear rack (7) is fixed to the side of the connecting plate (6), and the second gear rack (9) is fixed to the sealing member adjacent to it. The gear (8) meshes between the first gear rack (7) and the second gear rack (9).
7. A sewage pump according to claim 6, characterized in that: The sealing component includes a movable rod (10) and a spring (19). Both movable rods (10) are slidably connected to the inside of the housing (1). One of the movable rods (10) is fixedly connected to the connecting plate (6), and the other movable rod (10) is fixedly connected to the second gear rack (9). The spring (19) is installed on the movable rod (10). The two movable rods (10) are used to squeeze the hose (20) to seal the inlet (11) or outlet (13).
8. A sewage pump according to claim 7, characterized in that: The buffer includes a rubber head (4) and a rubber sleeve (22). The rubber head (4) is fixed to the hose (20), and the rubber sleeve (22) is fixed to the end of the movable rod (10). The rubber sleeve (22) is sleeved on the rubber head (4).
9. A sewage pump according to claim 8, characterized in that: Both the rubber head (4) and the rubber sleeve (22) are arc-shaped.
10. A sewage pump according to claim 1, characterized in that: The top of the housing (1) is detachably connected to a top cover (16).
Citation Information
Patent Citations
Anti-blocking sewage pump
CN118407904A