SCHEIMPFLUG CAMERA

DE502024000288D1Active Publication Date: 2025-10-30LAVISION
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Patent Information

Application Number
DE502024000288
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-10-30
Estimated Expiration
2044-07-24

AI Technical Summary

Technical Problem

Existing Scheimpflug cameras with complex mechanical designs and separate camera mounts are costly and incompatible with lenses having short working distances, particularly in industrial applications where structural constraints limit object and sensor plane alignment.

Method used

A Scheimpflug camera with integrated camera and Scheimpflug joint, featuring a cylindrical sensor carrier and a base ring lens mount, allowing for direct lens attachment and rotational mobility, reducing mechanical complexity and cost.

Benefits of technology

The integrated design achieves cost savings and compatibility with lenses of varying working distances, ensuring simplified mechanics and efficient alignment adjustments.

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Description

Field of the invention

[0001] The invention relates to a Scheimpflug camera comprising a camera connection for holding a camera, a camera held in the camera connection, comprising a sensor lying in a sensor plane and camera electronics connected to the sensor, wherein the central surface normal of the sensor defines a first optical axis, a lens connection for the fixed holding of a lens defining a second optical axis, which lens can be pivoted relative to the camera connection about a pivot axis intersecting the first optical axis in the sensor plane in such a way that the first and second optical axes run coaxially to one another or intersect one another in the sensor plane, depending on the pivot position, a mounting base in which the lens connection is mounted so as to be rotatable about the second optical axis. State of the art

[0002] Such a Scheimpflug camera is known from DE 10 2006 046 586 B4.

[0003] The so-called Scheimpflug criterion for the sharp imaging of an object plane onto a tilted image plane of a camera defined by the sensor surface of its image sensor is known to consist of the object plane, the image plane, and the optical principal plane of the lens used to create the image intersecting at a common intersection line. A variety of so-called Scheimpflug adapters are known that can be placed between the camera body and the lens and offer a wide variety of mechanisms for tilting the lens (and thus its principal plane) relative to the sensor plane of the camera's image sensor. For example, DE 10 2004 008 072 B3, US 2012 / 0070141 A1, or DE 10 2016 121 646 B3 disclose such Scheimpflug adapters.Many of these adapters are difficult to use and have the primary disadvantage of increasing the working distance between the image sensor and the lens, making them particularly incompatible with lenses with a short working distance. This is especially true for so-called C-mount lenses with a typical working distance of 17.5 mm. However, such lenses are frequently used in industrial and metrological contexts. Here, the object plane and camera position are often dictated by structural constraints, so parallel alignment of the object and sensor planes cannot be guaranteed.In such cases, the lens is usually fixed relative to the object plane, and the required camera angle, resulting from the relative position of the object plane and the lens's principal plane, is adjusted using the Scheimpflug adapter, whose lens mount is connected to the lens and whose camera mount is connected to the camera. When adjusting the camera angle, the section imaged on the image sensor should remain as unchanged as possible.

[0004] The publication mentioned at the beginning already discloses an easy-to-use Scheimpflug adapter that complies with these specifications and can be constructed sufficiently compactly to also allow the use of lenses with short working distances.

[0005] A disadvantage, however, is the mechanically complex design of the camera connection, which, on the one hand, must be rotatably mounted in a pivoting part of the adapter housing and, on the other hand, must itself provide a mechanical interface for the permanent fixation of a separate camera. This effort results in unnecessary costs, particularly in industrial applications where, for example, in production monitoring, such a Scheimpflug camera (consisting of a Scheimpflug adapter and the actual camera) is installed once only, but permanently, and requires only occasional readjustment over its service life. Task

[0006] It is the object of the present invention to produce a generic Scheimpflug camera with simpler mechanics at low cost. Description of the invention

[0007] This object is achieved in conjunction with the features of the preamble of claim 1 in that the camera has a cylindrical sensor carrier, on whose front end wall the sensor is fixed in a central position and in an alignment normal to the cylinder axis of the sensor carrier and whose rear end wall carries an interface to the camera electronics arranged inside the carrier, wherein the camera connection has a central, circular through-opening in which the sensor carrier is mounted axially fixed and rotatable about its cylinder axis.

[0008] Preferred embodiments are the subject of the dependent claims.

[0009] The basic idea of ​​the present invention is to provide a specially shaped camera instead of a separate camera mount designed to accommodate a "conventional" camera and a separate "conventional" camera. This camera mount, instead of the known camera mount, is mounted directly in the housing of the adapter (which can then no longer be called that). In other words, an integrated system consisting of a camera and a Scheimpflug joint is proposed, which only needs to be equipped with a lens to function. According to the invention, the specially shaped camera is rotatably mounted in the camera mount fixed to the housing and not fixed in a camera mount rotatably mounted in the housing. This offers significant cost advantages not only with regard to the simplified mechanics.The camera can also be reduced to its essential components, namely the sensor, electronics, and interfaces; this eliminates the need for a separate camera housing, thus saving costs.

[0010] The lens mount of the Scheimpflug camera according to the invention is preferably designed as a simple base ring. This axially minimized design allows for maximum proximity between the lens supported by the base ring and the camera sensor. In particular, the base ring can be equipped with a coaxial C-mount interface into which a corresponding lens can be screwed directly. If, however, lenses with a longer working distance are to be used, a base ring with a correspondingly axially dimensioned attachment can be used, which then carries a suitable mechanical interface for the selected lens.

[0011] To enable the previously known pivoting mobility of the lens mount relative to the sensor, it is preferably provided that the base ring is provided at two opposing positions, each with a tab directed axially rearward, with a radially aligned axis channel into which a corresponding axis pin of the camera mount projects. The tabs are necessary to relocate the pivot axis resulting from the interaction between the axis channels and the axis pins axially rearward, in particular into the sensor plane. It is conceivable that the axis pins can be screwed into the housing of the camera mount from the outside through the axis channels designed as through-channels. This variant ensures particularly simple assembly.

[0012] In another variant, the base ring is provided with a radially inward-facing axle pin at two opposing positions, each with an axially rearward-facing tab. This pin projects into a corresponding axis channel of the camera connection. In this variant, the assignments of the axis channel and axle pin to the tab or camera connection are reversed compared to the previously described embodiment. It is particularly advantageous for assembly if the axle pins can be screwed into the threads of the tabs from the outside and driven into the axis channels of the camera connection.

[0013] As an alternative to screwing, each axle pin can be designed as a spring-loaded ball head or ball head pin toward the associated axis channel. This allows for a play-free locking connection between the lens mount and the camera mount while simultaneously forming the pivot axis.

[0014] Conveniently, the mounting base has a mounting support ring. A radially outwardly projecting mounting support foot can be fixed to this edge, as is preferred. The mounting support foot, in turn, can serve as an anchor point for installation within a larger measuring arrangement. The fixation of the mounting base determines the position and orientation of the lens, and thus its relative alignment to the object plane of the object to be imaged.

[0015] However, the lens mount (and thus the lens) and the mounting base are not rigidly connected to one another. Rather, a rotational degree of freedom must be maintained. This can be achieved particularly effectively by the base ring of the lens mount having a coaxial annular groove in its front face, into which a corresponding bearing ring web of the mounting support ring or a plurality of corresponding bearing pins distributed over its circumference engage. The reverse variant is also conceivable. In this case, the base ring is provided with a coaxial bearing ring web on its front face or a plurality of axially extending bearing pins distributed over its circumference, which engage in a corresponding annular groove in the rear face of the mounting support ring.

[0016] Further details and advantages of the invention will become apparent from the following specific description and drawings. Brief description of the drawings

[0017] They show: Figure 1: an exploded view of an embodiment of a Scheimpflug camera according to the invention, Figure 2: the Scheimpflug camera of Figure 1 in the assembled state in a partially transparent representation and Figure 3: a sectional view of the Scheimpflug camera of the Figures 1 and 2 . Description of preferred embodiments

[0018] The same reference symbols in the figures indicate the same or analogous elements.

[0019] The Figures 1 to 3 show, in each case in a different representation, a preferred embodiment of a Scheimpflug camera 10 according to the invention. They will be discussed together below, unless reference is made to a specific figure.

[0020] In the illustrated embodiment, the Scheimpflug camera 10 comprises the actual camera 12, which according to the invention has a cylindrical sensor carrier 121, on whose front end wall 122 an image sensor 123, for example a CCD or CMOS sensor, is arranged. Figure 3 Various electronic interfaces 125 are arranged on the rear end face 124, which are connected to a camera electronics 125 arranged inside the sensor carrier 121, which in turn is connected to the sensor 123. The sensor carrier 121 is connected to a Figure 3 The radial bearing 14 indicated here, which can be designed as a rolling bearing, but preferably as a plain bearing, is rotatably mounted in a hollow cylindrical camera connection 16. Since both the sensor 123 and the camera electronics 126, as well as all interfaces 125, are fixed to the sensor carrier 121, rotational mobility through any angle of rotation is ensured.

[0021] In the illustrated embodiment, the hollow-cylindrical camera connector 116 has a radially outwardly projecting axle pin 161 at two opposite positions in the region of its front end. The axle pins 161 are positioned such that their common axis extends in the sensor surface of the sensor 123.

[0022] The axle pins 161 each extend through an axial channel 183 provided in an axially rearwardly extending tab 182 of a lens mount 18 arranged axially in front of the camera mount 16. In the illustrated embodiment, the lens mount 18 essentially consists of a base ring 181 to which said tabs 182 are secured with their axial channels 183. The axle pins 161 of the camera mount 16, together with the axial channels 183 of the lens mount 18, form a pivot axis extending through the sensor plane of the sensor 123, around which the camera mount 16 (and with it the camera 12) can be pivoted relative to the lens mount 18.

[0023] The inner surface 186 of the base ring 181 can have a thread, for example, according to the C-mount standard, for screwing in a lens. It is also conceivable that, instead of the lens, an attachment (not shown in the figures) can be screwed in as an adapter for lenses of other standards and with different working distances.

[0024] In the embodiment shown, the base ring 181 has an annular groove 185 in its front end face 184. A bearing ring web 203, i.e., an annular web serving as a bearing support, of a mounting base 20 projects into this annular groove 185. The bearing ring web 203 projects axially rearward from a mounting support ring 202, which, together with a mounting support foot 201, forms the mounting base 20. The bearing ring web 203, together with the annular groove 185 into which it projects, forms a pivot bearing for the lens mount 18 (and with it for the camera mount 16 and the camera 12 mounted therein). The mounting support foot 201 serves to fix the entire Scheimpflug camera 10 in a larger measuring apparatus.

[0025] In summary, the highly compact Scheimpflug camera according to the invention offers the following adjustment options: The lens is rotatable relative to the mounting base 20 about the optical axis defined by the lens mount 18 or by a lens screwed into it. The camera mount 16 is pivotable about a pivot axis extending through the sensor plane of the sensor 123. This pivot axis preferably intersects an optical axis of the camera 12 defined by the central surface normal of the sensor 123. The camera 12, in turn, is rotatable about this axis relative to the camera mount 16.

[0026] Naturally, the embodiments discussed in the specific description and shown in the figures represent only illustrative embodiments of the present invention. In light of the disclosure here, a broad spectrum of possible variations is available to those skilled in the art. In particular, the bearing-forming elements for the explained pivoting of the camera connection to the lens connection and for the explained rotation of the lens connection 18 to the mounting base 20 can also be realized conversely to the illustrated embodiment using other means known to those skilled in the art. It is also conceivable and, in particular in bright environments, preferably provided for that a rearwardly extending apron of the lens connection 18 or a forwardly extending, circumferential apron of the camera connection 16 is connected to the other pivotably coupled element, i.e. the camera connection 16 orthe lens mount 18, to protect the sensor from light entering through the gap between said two elements. List of reference symbols

[0027] 10 Scheimpflug camera 12 Camera 121 Sensor carrier 122 Front face of 121 123 Sensor 124 Rear face of 121 125 Interface 126 Camera electronics 14 Pivot bearing 16 Camera connection 161 Axle journal 18 Lens connection 181 Base ring 182 Tab 183 Axle channel 184 Front face of 181 185 Ring groove 186 Inner surface of 181 20 Mounting base 201 Mounting support foot 202 Mounting support ring 203 Bearing ring web

Claims

1. Scheimpflug camera (10) comprising - a camera mount (16) for holding a camera (12), - a camera (12) held in said camera mount (16), comprising a sensor (123) lying in a sensor plane and camera electronics (126) connected to the sensor (123), wherein the central surface normal of the sensor (123) defines a first optical axis, - a lens mount (18) for the fixed mounting of a lens defining a second optical axis, the lens mount being pivotable relative to the camera mount (16) about a pivot axis intersecting the first optical axis in the sensor plane in such a way that the first and second optical axes are coaxial with each other or intersect each other in the sensor plane, depending on the pivot position, - a mounting base (20) in which the lens mount (18) is rotatably mounted about the second optical axis, characterized in that the camera (12) has a cylindrical sensor carrier (121), - on the front end face (122) of which the sensor (123) is fixed in a central position and in alignment normal to the cylinder axis of the sensor carrier (121), and - the rear end face (124) of which carries an interface to the camera electronics (126) arranged inside the sensor carrier (121), wherein the camera mount (16) has a central, circular through-opening in which the sensor carrier (121) is axially fixed and directly mounted so as to be rotatable about its cylinder axis.

2. Scheimpflug camera (10) according to claim 1, characterized in that the lens mount (18) is designed as a base ring (181).

3. Scheimpflug camera (10) according to claim 2, characterized in that the base ring (181) has a coaxial C-mount interface.

4. Scheimpflug camera (10) according to any one of claims 2 to 3, characterized in that the base ring (181) is provided at two opposite positions, each with an axially rearwardly directed tab (182) with a radially aligned axle channel (183) into which a corresponding axle pin (161) of the camera mount (16) projects.

5. Scheimpflug camera (10) according to any one of claims 2 to 3, characterized in that the base ring is provided at two opposite positions, each with a axially rearwardly directed tab with an axle pin directed radially inward, which projects into a corresponding axle channel of the camera mount.

6. Scheimpflug camera (10) according to any one of claims 4 or 5, characterized in that each axle pin is designed as a ball head or ball headed pin, spring-loaded toward the associated axle channel.

7. Scheimpflug camera (10) according to any one of the preceding claims, characterized in that the mounting base (20) has a mounting support ring (202).

8. Scheimpflug camera (10) according to claim 7 and any one of claims 2 to 6, characterized in the base ring (181) has a coaxial ring groove (185) in its front end face, into which a corresponding bearing ring web (203) of the mounting support ring (202) or a plurality of corresponding bearing pins distributed over its circumference engage.

9. Scheimpflug camera (10) according to claim 7 and any one of claims 2 to 6, characterized in that the base ring has a coaxial bearing ring web or a plurality of axially extending bearing pins distributed over its circumference on its front end face, which engage in a corresponding annular groove in the rear end face of the mounting support ring.

10. Scheimpflug camera (10) according to any one of claims 7 to 9, characterized in that a mounting support foot (201) projecting radially outward is fixed to the edge of the mounting support ring (202).