tire
The tire's optimized rubber composition and groove design improve wear resistance and wet grip performance by enhancing mobility and energy loss distribution, addressing the need for better tire performance.
Patent Information
- Application Number
- JP2023215037
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-07-02
AI Technical Summary
There is a desire for further improvement in the wear resistance and wet grip performance of tires.
A tire design with a tread portion composed of a rubber composition containing isoprene-based rubber and styrene-butadiene rubber, along with silica, where specific ratios and properties of these components are optimized to enhance wear resistance and wet grip performance, including a circumferential groove design and specific physical properties like acetone extraction amount and tanδ values.
The tire exhibits improved overall performance in wear resistance and wet grip, with enhanced mobility and energy loss distribution contributing to better traction and reduced wear.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to a tire.
Background Art
[0002] Patent Document 1 describes that a tire tread and a tire having an improved balance of wet grip performance, low rolling resistance, etc. are provided by a rubber composition for a tire containing a rubber component containing a conjugated diene polymer modified with a functional group having a skeleton derived from hexamethyleneimine and a modifier containing a specific compound.
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] In recent years, further improvement in the wear resistance performance and wet grip performance of tires has been desired.
[0005] An object of the present invention is to provide a tire in which the overall performance of wear resistance performance and wet grip performance is improved.
Means for Solving the Problems
[0006] The present invention is a tire having a tread portion, wherein the tread portion has one or more circumferential grooves, the tread portion is composed of a rubber composition containing a rubber component and silica, the rubber component contains an isoprene-based rubber and a styrene-butadiene rubber, the content of the isoprene-based rubber in the rubber component is 40% by mass or more, The content of the silica with respect to 100 parts by mass of the rubber component is 65 parts by mass or less, the styrene content S1 (mass %) of the styrene-butadiene rubber is 30 or less, the acetone extraction amount AE (mass %) of the rubber composition exceeds 17.0, the half-value width of the peak within the range of -20°C to -70°C in the tanδ temperature distribution curve of the rubber composition is 35°C or more, when the tanδ at 0°C of the rubber composition is 0°C tanδ and the land ratio of the tread portion is R, 0°C tanδ × R exceeds 0.30, relates to a tire where when the groove depth at the deepest part of the circumferential groove is H (mm), AE × H is 140.0 or more.
Advantages of the Invention
[0007] According to the present invention, a tire is provided in which the overall performance of wear resistance and wet grip performance is improved.
Brief Description of the Drawings
[0008]
Figure 1
Figure 2
Figure 3
Figure 4
Modes for Carrying Out the Invention
[0009] A tire according to an embodiment of the present invention is a tire having a tread portion, wherein the tread portion has one or more circumferential grooves, the tread portion is composed of a rubber composition containing a rubber component and silica, the rubber component contains an isoprene-based rubber and a styrene-butadiene rubber, the content of the isoprene-based rubber in the rubber component is 40% by mass or more, the content of the silica is 65 parts by mass or less with respect to 100 parts by mass of the rubber component, the styrene content S1 (mass%) of the styrene-butadiene rubber is 30 or less, the acetone extraction amount AE (mass%) of the rubber composition exceeds 17.0, the half-value width of the peak in the range of -20°C to -70°C in the tanδ temperature distribution curve of the rubber composition is 35°C or more, when the tanδ at 0°C of the rubber composition is 0°C tanδ and the land ratio of the tread portion is R, 0°C tanδ × R exceeds 0.30, and when the groove depth at the deepest part of the circumferential groove is H (mm), AE × H is 140.0 or more.
[0010] Regarding the reason why the overall performance of the wear resistance performance and the wet grip performance is improved in the tire of the present embodiment, although it is not intended to be restricted by theory, it is considered as follows.
[0011] The rubber composition constituting the tread portion of the tire of the present embodiment is as follows: (1) Since the content of the isoprene-based rubber is 40% by mass or more, a phase of the isoprene-based rubber having a certain size or more is formed in the rubber matrix, and an interface with the phase of other rubber components is generated, so that the input from the road surface during running can be relaxed, which contributes to the improvement of the wear resistance performance. Also, (2) Since the content of silica is 65 parts by mass or less, the starting point of wear failure due to agglomerates of silica is less likely to occur, which contributes to the improvement of the wear resistance performance. Further, (3) Since the styrene content S1 (mass%) of the styrene-butadiene rubber is 30 or less, minute styrene domains are formed in the rubber matrix, and the minute domains move flexibly, so that the mobility of the entire polymer in the rubber composition is improved and the followability of the rubber composition to the road surface is improved, which contributes to the improvement of the wet grip performance and the wear resistance performance.
[0012] Further, in the rubber composition constituting the tread portion of the tire of the present embodiment, (4) since the acetone extraction amount AE of the rubber composition exceeds 17.0% by mass, a certain amount of plasticizer is contained in the rubber composition, the dispersibility of the filler is improved, and the distribution of the filler proceeds efficiently, which contributes to the improvement of the abrasion resistance performance and the wet grip performance. Also, (5) since the half-value width of the peak within the range of -20°C to -70°C in the tanδ temperature distribution curve is 35°C or more, energy loss can occur in a wide frequency band, and the input from the road surface can be released as heat even in the deformation speed region of the rubber crack pieces, so crack growth can be suppressed, which contributes to the improvement of the abrasion resistance performance. Furthermore, since energy loss can occur widely even in the frequency band during wet braking, it contributes to the improvement of the wet grip performance.
[0013] In the tire of the present embodiment, (6) since 0°C tanδ × R exceeds 0.30, the total heat generation amount of the tread surface can be increased, which contributes to the improvement of the wet grip performance. Also, (7) since AE amount × H is 140.0 or more, the efficiency of the dispersion and distribution of the filler is improved, so the rigidity of the rubber composition can be lowered, and the contact area with the road surface is improved, which contributes to the improvement of the wet grip performance. And it is considered that the remarkable effect that the comprehensive performance of the abrasion resistance performance and the wet grip performance is improved is achieved by the cooperation of the above (1) to (7).
[0014] The average primary particle diameter of the silica is preferably 18 nm or less. By reducing the particle diameter of the silica, the flexibility of the styrene domain is further improved, and it is considered that the wet grip performance and the abrasion resistance performance are further improved.
[0015] The rubber composition preferably contains a resin component containing dicyclopentadiene, styrene, and indene as monomer components. By containing the resin component, the compatibility between the resin component and the isoprene-based rubber or styrene-butadiene rubber is improved, the dispersibility of the resin component in the polymer is improved, and it is considered that the abrasion resistance performance is further improved.
[0016] The tanδ at 0 °C is preferably 0.45 or more from the viewpoint of wet grip performance.
[0017] The total styrene amount S2 (mass%) in the rubber component is preferably 15 or less. When the total styrene amount S2 is 15 mass% or less, minute styrene domains are formed in the rubber matrix, and since these minute domains have flexibility, the mobility of the polymer is improved, the followability of the rubber composition to the road surface is improved, and it is considered that the overall performance of wet grip performance and wear resistance performance is further improved.
[0018] It is preferable that tanδ at 0 °C × H is 3.00 or more. This is because even when the groove depth of the circumferential groove is shallow, the hysteresis loss is improved and the wet grip performance is further improved.
[0019] When the total thickness of the tread portion is T (mm), it is preferable that tanδ at 0 °C × T is 3.50 or more and 4.50 or less. This is because even when the tanδ at 0 °C of the rubber composition is low, by ensuring the total thickness of the tread portion, the heat generation property of the tread portion increases and the wet grip performance is improved.
[0020] The rubber composition preferably contains 20 parts by mass or more of carbon black with respect to 100 parts by mass of the rubber component. By containing 20 parts by mass or more of carbon black, the filler and the polymer in the rubber component are firmly bonded, the polymer and the filler are fixed in the rubber composition, and the energy loss is reduced, so it is considered that the wear resistance performance is further improved.
[0021] It is preferable that S1 × R is 11.0 or more. When S1 × R is 11.0 or more, minute styrene domains formed are formed to a certain extent or more, the mobility of the entire polymer in the rubber composition is improved, and the followability of the road surface rubber composition to the road surface is improved. Therefore, it is considered that the overall performance of wet grip performance and wear resistance performance is further improved.
[0022] When the tire weight is G (kg), it is preferable that S1 / G is 3.0 or less. As the tire becomes lighter, the force pressing the land portion against the road surface becomes smaller. Therefore, as the tire becomes lighter, even slight aggregation of the styrene portion has a greater impact on the tread surface. Thus, it is considered that by reducing S1 as the tire weight decreases, stress concentration can be suppressed by the aggregation of the styrene portion, and the wear resistance performance can be improved.
[0023] The tread portion has land portions partitioned by the one or more circumferential grooves, and the land portions have one or more lateral grooves extending toward the inner side in the tire radial direction. It is preferable that at least one of the lateral grooves has a groove width wider than the groove width on the tread surface at the inner side in the tire radial direction.
[0024] By disposing the lateral grooves in the land portions, it is considered that an increase in compression rigidity can be suppressed even as wear progresses, and wet grip performance can be ensured.
[0025] On the tread surface of the tread portion, when a region of 30% of the tread contact width centered on the tire equator is defined as the center region, and regions on both outer sides of the center region and within the tread contact width are defined as a pair of shoulder regions, it is preferable that the groove depth at the deepest part of the circumferential grooves existing in the shoulder regions is 6.0 mm or more.
[0026] With the above configuration, drainage performance can be enhanced, which is considered to contribute to an improvement in wet grip performance.
[0027] When the thickness of the layer whose outer surface constitutes the tread surface of the tread portion is t1 (mm) and the thickness of the belt layer is B (mm), it is preferable that B is 0.9 or more and 1.2 or less, and t1 / B is 7.0 or less.
[0028] By setting the thickness B of the belt layer to 0.9 mm or more, the rigidity of the tire is improved, so the wear resistance performance can be further improved. By setting it to 1.2 mm or less, the tire weight can be reduced, so it is considered that the low fuel consumption performance can be improved. By setting t1 / B to 7.0 or less, the thickness of the layer whose outer surface constitutes the tread surface can be reduced, the rolling resistance can be reduced, and the grip performance can be improved.
[0029] [Definition] "Styrene content S1 (mass%) of styrene-butadiene rubber" is the styrene content (mass%) of styrene-butadiene rubber (SBR). When SBR is contained alone in the rubber component, it is the styrene content of that SBR. When multiple SBRs are contained in the rubber component, it is obtained by the sum of the product of the styrene content of each SBR and the blending amount (mass%) of that SBR when the total SBR is 100 mass%.
[0030] For example, when the rubber component consists of 20 mass% of the first SBR (styrene content: 25 mass%), 30 mass% of the second SBR (styrene content: 27.5 mass%), and 50 mass% of BR, the styrene content S1 of the styrene-butadiene rubber is 26.5 mass% (=(25×40 / 100)+(27.5×60 / 100)).
[0031] "Total styrene amount S2 (mass%) in the rubber component" is the total content (mass%) of the styrene part contained in 100 mass% of the rubber component. For each rubber component, a value obtained by multiplying the styrene content (mass%) by the mass fraction in the rubber component is calculated, and the sum of these values. Specifically, it is calculated by Σ (styrene content (mass%) of each styrene-containing rubber × content of each styrene-containing rubber in the rubber component (mass%) / 100).
[0032] For example, when the rubber component consists of 20% by mass of a first SBR (styrene content: 25% by mass), 30% by mass of a second SBR (styrene content: 27.5% by mass), and 50% by mass of BR, the total styrene amount S2 in 100% by mass of the rubber component is approximately 13.3% by mass (= (25×20 / 100) + (27.5×30 / 100) + (0×10 / 100)).
[0033] The "acetone extraction (AE) amount" is a value obtained by immersing each vulcanized rubber test piece in acetone at room temperature (around 25°C) for 72 hours to extract soluble components in accordance with JIS K 6229:2015, measuring the mass of each test piece before and after extraction, and calculating using the following formula. Acetone extraction amount (mass%) = { (mass of rubber test piece before extraction - mass of rubber test piece after extraction) / (mass of rubber test piece before extraction)} × 100
[0034] The "half-width of the peak (half-width of the tanδ peak) in the range of -20°C to -70°C in the tanδ temperature distribution curve of the rubber composition" can be obtained from the temperature distribution curve of tanδ measured by the method disclosed in Japanese Patent Application Laid-Open No. 2021-54377. That is, each vulcanized test piece is measured for the temperature distribution curve of tanδ in the temperature range from -20°C to -70°C under the conditions of a frequency of 10 Hz, an initial strain of 10%, a dynamic strain of ±0.5%, and a heating rate of 2°C / min using a dynamic viscoelasticity measuring device (for example, the Implex series manufactured by GABO), and a temperature dispersion curve with the temperature on the X-axis and tanδ on the Y-axis is obtained. Let the tanδ at the peak position of the obtained temperature distribution curve be A, the intersection of the straight line parallel to the Y-axis passing through A and the X-axis be B, the midpoint of the line segment AB be C, the straight line parallel to the X-axis passing through C be D, and the two intersections of D and the temperature distribution curve be E and F. Then, it is defined as the absolute value of the temperature difference between E and F.
[0035] "The tanδ at the peak position within the range of -20°C to -70°C in the tanδ temperature distribution curve of the rubber composition" can be obtained from the temperature distribution curve of tanδ measured by the method disclosed in JP-A-2021-54377. That is, each vulcanized test piece is measured within the temperature range from -20°C to -70°C under the conditions of a frequency of 10 Hz, an initial strain of 10%, a dynamic strain of ±0.5%, and a heating rate of 2°C / min using a dynamic viscoelasticity measuring device (for example, the Implex series manufactured by GABO). It is the tanδ at the peak position of the temperature dispersion curve with temperature on the X-axis and tanδ on the Y-axis.
[0036] "The glass transition temperature (Tg) of the rubber composition" means the temperature (tanδ peak temperature) corresponding to the maximum value within the range of -60°C or higher and 40°C or lower of the obtained temperature distribution curve of tanδ measured under the conditions of a frequency of 10 Hz, an initial strain of 10%, a dynamic strain of ±0.5%, and a heating rate of 2°C / min using a dynamic viscoelasticity measuring device (for example, the Implex series manufactured by GABO). In the measurement within the range of -60 to 40°C, when the tanδ value continuously increases or decreases gradually with the increase in temperature, the glass transition temperature of the rubber composition is 40°C or -60°C, respectively. Further, when there are two or more points showing a maximum value within the range of -60°C or higher and 40°C or lower, the point with the lowest temperature is taken as the glass transition temperature.
[0037] "The tanδ at 0°C" is the loss tangent (tanδ) measured under the conditions of a temperature of 0°C, a frequency of 10 Hz, an initial strain of 10%, a dynamic strain of ±2.5%, and an elongation mode using a dynamic viscoelasticity measuring device (for example, the Implex series manufactured by GABO). The sample for measuring the tanδ at 0°C is a vulcanized rubber composition with a length of 20 mm × width of 4 mm × thickness of 1 mm. When it is prepared by cutting from a tire, it is cut out from the tread part such that the tire circumferential direction is the long side and the tire radial direction is the thickness direction.
[0038] The "tread portion" is the part that forms the contact surface of the tire. In the radial cross-section of the tire, when it includes members that form the tire skeleton with steel or textile materials such as belt layers, belt reinforcement layers, carcass layers, etc., it is the member located outside these in the radial direction of the tire.
[0039] The "belt layer" is a layer provided outside the carcass layer in the radial direction of the tire. It corresponds to a plurality of working layers where the internal reinforcing material is inclined about 18 - 30° with respect to the circumferential direction of the tire and overlaps in the opposite direction, or a circumferential belt layer where the internal reinforcing material is oriented at an angle of ±10° with respect to the circumferential direction of the tire.
[0040] The "normal state" means a no-load state where the tire is mounted on a normal rim and filled with air at normal internal pressure.
[0041] The "dimensions of each part of the tire", unless otherwise specified, are values specified in the normal state for those appearing on the outer surface of the tire. On the other hand, for those existing inside the tire, they are values specified in the state where the tire is cut by a plane including the tire rotation axis and the cut tire piece is held within the rim width of the normal rim.
[0042] The "regular rim" is the rim defined for each tire in the standard system including the standards on which the tire is based. For example, in the case of JATMA (Japan Automobile Tire Association), it refers to the "standard rim" in the applicable sizes described in the "Jatma Year Book"; in the case of ETRTO (The European Tyre and Rim Technical Organisation), it refers to the "Measuring Rim" described in the "STANDARDS MANUAL"; and in the case of TRA (The Tire and Rim Association, Inc.), it refers to the "Design Rim" described in the "YEAR BOOK". Refer to JATMA, ETRTO, and TRA in this order, and follow the relevant standards if there are applicable sizes during the reference. In the case of a tire not defined in the above standards, it refers to the rim with the narrowest rim width among the rims with the minimum diameter that can be assembled with the tire and can maintain the internal pressure (i.e., does not cause air leakage between the rim and the tire).
[0043] The "regular internal pressure" is the air pressure defined for each tire in the standard system including the standards on which the tire is based. For example, in the case of JATMA, it refers to the "maximum air pressure"; in the case of ETRTO, it refers to the "INFLATION PRESSURE"; and in the case of TRA, it refers to the maximum value described in the table "TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES". Similar to the case of the regular rim, refer to JATMA, ETRTO, and TRA in this order, and follow the relevant standards if there are applicable sizes during the reference. In the case of a tire not defined in the above standards, it refers to the regular internal pressure (but not less than 250 kPa) of another tire size described with the regular rim as the standard rim (however, it must be defined in the standards). If there are multiple regular internal pressures not less than 250 kPa described, it refers to the minimum value among them.
[0044] The "normal load" is the load defined for each tire in the standard system including the standards on which the tire is based. For example, in the case of JATMA, it is the "maximum load capacity"; in the case of ETRTO, it is the "LOAD CAPACITY"; in the case of TRA, it is the maximum value described in the table "TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES". Refer to JATMA, ETRTO, and TRA in this order as in the case of the normal rim and normal internal pressure, and follow the relevant standard if there is an applicable size during the reference. For tires not defined in the above standards, the maximum load capacity W L calculated separately is taken as the normal load.
[0045] The "maximum load capacity W L " is calculated by the following formula. "V" is the virtual volume of the tire (mm 3 ), "Dt" is the outer diameter of the tire in the normal state (mm), "Ht" is the cross-sectional height of the tire in the cross-section of the tire by the plane including the tire rotation axis in the tire radial direction (mm), and "Wt" is the cross-sectional width of the tire in the normal state (mm). When R is the rim diameter of the tire, Ht can be obtained by (Dt - R) / 2. Wt is the value obtained after removing patterns, characters, etc. on the tire sidewall. Note that the maximum load capacity is synonymous with the above normal load.
[0046]
Equation
[0047] The "contact area" is the area of the tread obtained from the contour when the tire is pressed against the ground. After assembling the tire on the normal rim, applying the normal internal pressure, and leaving it static at 25°C for 24 hours, ink is applied to the tire tread surface, the tire is loaded with the normal load (maximum load capacity) and pressed vertically against cardboard (the camber angle is 0°), and the contact area is obtained by transferring the ink. The area of the contact area is called the total contact area. The total contact area can be calculated as the average value of the five areas obtained by performing the above transfer operation while rotating the tire by 72 degrees each time for a total of five locations.
[0048] The "effective contact area" is the area of the tread where the tire contacts the ground when the tire is pressed against the ground. After assembling the tire on a standard rim, applying the standard internal pressure, and allowing it to stand still at 25°C for 24 hours, ink is applied to the tire tread surface. Then, the tire is loaded with the standard load (maximum load capacity) and pressed vertically against cardboard (the camber angle is 0°), and the ink is transferred to obtain it. The area of the effective contact area is called the effective contact area. The effective contact area can be calculated as the average value of the five areas obtained by performing the above transfer operation while rotating the tire by 72 degrees each time for a total of five locations.
[0049] The "land ratio R" is calculated by the following formula from the total contact area of the contact area and the effective contact area of the effective contact area. It is represented by 0 to 1.0. Land ratio = (Effective contact area / Total contact area)
[0050] The "groove" refers to a recess formed on the tread surface of the tire and extending inward in the tire radius direction with a groove width (opening width) on the tread surface of 2.0 mm or more. Those less than 2.0 mm are called "sipes".
[0051] The "circumferential groove" refers to a groove extending continuously in the tire circumferential direction. The circumferential groove may extend linearly along the circumferential direction, or may extend in a wave shape, a sine shape, or a zigzag shape along the circumferential direction.
[0052] The "groove depth H (mm) at the deepest part of the circumferential groove" refers to the linear distance between the straight line connecting the ends of the groove on the tread surface and the lowest part of the groove in the tire radius direction in the cross-section of the tire by a plane including the tire rotation axis. When the groove depth of the groove changes in the tire width direction and / or the circumferential direction, the maximum value of the linear distance is taken as the groove depth of the groove (note that the depth at a point where three or more grooves intersect is excluded from the definition of the groove depth in this specification).
[0053] The "groove width" means the distance between the groove walls. The groove width can be recognized at each position along the extending direction of the groove from the tread surface to the groove bottom.
[0054] The "widened groove" refers to a groove whose groove width is wider on the inner side in the tire radial direction than the groove width (opening width) on the tread surface.
[0055] The "total thickness T (mm) of the tread portion" is the thickness of the tread portion measured along the normal line on the tire equator in the cross-section of the tire by a plane including the tire rotation axis. When there is a circumferential groove on the tire equator, it is the thickness measured along the normal line on the center portion in the tire width direction of the land portion closer to the tire equator among the land portions existing on both sides in the tire width direction of the said groove. Note that the total thickness T of the tread portion is the average value of the total thicknesses of the tread portion obtained at five positions by rotating the tire by 72° in the circumferential direction.
[0056] The "thickness t1 (mm) of the layer whose outer surface constitutes the tread surface" is the thickness of the rubber layer whose outer surface constitutes the tread surface measured along the normal line on the tire equator in the cross-section of the tire by a plane including the tire rotation axis. When there is a circumferential groove on the tire equator, it is the thickness measured along the normal line on the center portion in the tire width direction of the land portion closer to the tire equator among the land portions existing on both sides in the tire width direction of the said groove. Note that t1 is the average value of the tread thicknesses obtained at five positions by rotating the tire by 72° in the circumferential direction.
[0057] The "thickness B (mm) of the belt layer" is the thickness in the tire radial direction per layer of the belt layer on the tire equator in the cross-section of the tire by a plane including the tire rotation axis. When the belt layer does not exist on the said equator, it is the thickness in the tire radial direction per layer at the center position of the belt layer where the center portion in the tire width direction of the belt layer is closer to the tire equator.
[0058] "The weight G (kg) of the tire" refers to the weight of the tire alone, excluding the weight of the rim. On the other hand, when the inner cavity of the tire is provided with a member made of sponge or sealant, or a sensor member, etc., the weight including them shall be used.
[0059] "The land part" is the part of the tread where the tire contacts the ground when the tire is pressed against the ground, and is the part of the tread that constitutes the effective contact area.
[0060] "The rubber component of the rubber composition" is a component that contributes to crosslinking within the rubber composition, and generally has a weight average molecular weight (Mw) of 10,000 or more.
[0061] "The glass transition temperature (Tg) of the rubber component" is the static glass transition temperature of each rubber component determined by a differential scanning calorimeter (for example, Q200 manufactured by TA Instruments Japan Co., Ltd.).
[0062] "The styrene content" is 1 a value calculated by 1H-NMR measurement, and is applied to rubber components (styrene unit-containing rubbers) having repeating units derived from styrene such as SBR.
[0063] "The vinyl content (1,2-bonded butadiene unit amount)" is a value calculated by infrared absorption spectrum analysis in accordance with JIS K 6239-2:2017, and is applied to rubber components having repeating units derived from butadiene such as SBR and BR.
[0064] "The cis content (cis-1,4-bonded butadiene unit amount)" is a value calculated by infrared absorption spectrum analysis in accordance with JIS K 6239-2:2017, and is applied to rubber components having repeating units derived from butadiene such as BR.
[0065] "Weight-average molecular weight (Mw)" can be determined by standard polystyrene conversion based on the measured values by gel permeation chromatography (GPC) (for example, GPC-8000 series manufactured by Tosoh Corporation, detector: differential refractometer, column: TSKGEL SUPERMULTIPORE HZ-M manufactured by Tosoh Corporation). For example, it is applicable to SBR, BR, softeners, etc.
[0066] "Nitrogen adsorption specific surface area (N2SA) of carbon black" is measured in accordance with JIS K 6217-2:2017. "Nitrogen adsorption specific surface area (N2SA) of silica" is measured by the BET method in accordance with ASTM D3037-93.
[0067] "Average primary particle diameter" is obtained by photographing particles with a transmission or scanning electron microscope and calculating the arithmetic mean of 400 particle diameters. When the particle shape is approximately circular, the diameter of the circle is taken as the particle diameter; when it is needle-shaped or rod-shaped, the minor axis is taken as the particle diameter; in other cases, the equivalent circle diameter is calculated from the electron microscope image and taken as the particle diameter. The equivalent circle diameter is obtained as the positive square root of [4×(particle area) / π]. The average primary particle diameter is applicable to silica, carbon black, etc.
[0068] "Softener content" also includes the amount of softener contained in the stretched rubber component stretched by a softener such as oil, resin component, liquid rubber component, etc. in advance. The same applies to the content of oil, resin component, and liquid rubber. For example, when the stretching component is oil, the stretched oil is included in the oil content.
[0069] "Softening point of resin component" is measured with a ring and ball softening point measuring device at the temperature at which the ball drops, which is defined in JIS K 6220-1:2015 7.7.
[0070] [Tire] Hereinafter, with reference to the drawings, a tire according to an embodiment of the present invention will be described. Note that the following embodiments are merely examples, and the tires of the present embodiment are not limited to the following embodiments.
[0071] Figure 1 illustrates a tire according to an embodiment of the present invention. In Figure 1, a part of the cross-section when the tire is cut along a plane including the tire rotation axis is shown. In Figure 1, the vertical direction is the tire radial direction, the left-right direction is the tire axial direction, and the direction perpendicular to the paper surface is the tire circumferential direction. In Figure 1, the dashed-dotted line CL represents the tire equator.
[0072] The tire of Figure 1 has a tread portion 1 that contacts the ground during running, a pair of sidewall portions 2 that extend outward in the tire radial direction, and a pair of bead portions 3.
[0073] As shown in Figure 1, a belt layer 5 is provided inside the tread portion 1 in the tire radial direction. Below the belt layer 5, a carcass 4 and an inner liner 7 are laminated. Also, a band layer 6 may be present between the tread portion 1 and the belt layer 5. The bead portion 3 includes a bead core 14 and a bead apex 13 that extends outward in the tire radial direction from this core. The bead apex 13 tapers outward in the tire radial direction. In the bead portion 3, a clinch portion 10 that contacts the rim 8 when the rim 8 is mounted is provided outside the carcass 4, and the clinch portion 10 is composed of a rubber composition containing a rubber component. A rim chafer 9 may be present between the clinch portion 10 and the rim 8.
[0074] The tread portion 1 is composed of a rubber composition containing a rubber component and silica. The tread portion 1 may be a single rubber layer or may include two or more rubber layers. Among them, it is preferable to have a layer (cap rubber layer 11) whose outer surface constitutes the tread surface and a base rubber layer 12 outside the belt layer 5 in the tire radial direction. One or more intermediate rubber layers may further be present between the cap rubber layer 11 and the base rubber layer 12. For each physical property value such as 0 °C tanδ of the rubber composition constituting the tread portion, when the tread portion includes two or more rubber layers, it is sufficient if any of the rubber layers satisfies the physical property value, but it is preferable that the layer (cap rubber layer) whose outer surface constitutes the tread surface satisfies it.
[0075] In FIG. 1, double arrow t1 represents the thickness of the layer (cap rubber layer 11) whose outer surface constitutes the tread surface 16, and double arrow t2 represents the thickness of the base rubber layer 12.
[0076] The thickness t1 of the layer (cap rubber layer) whose outer surface constitutes the tread surface is not particularly limited, but is preferably 3.0 mm or more, more preferably 4.0 mm or more, and even more preferably 5.0 mm or more. Also, t1 is preferably 12.0 mm or less, more preferably 11.5 mm or less, and even more preferably 11.0 mm or less.
[0077] The thickness t2 of the base rubber layer is not particularly limited, but is preferably 0.8 mm or more, more preferably 0.9 mm or more, and even more preferably 1.0 mm or more. Also, the thickness t2 of the base rubber layer is preferably 2.6 mm or less, more preferably 2.5 mm or less, and even more preferably 2.4 mm or less.
[0078] The total thickness T of the tread portion (t1 + t2 in FIG. 1) is preferably 4.0 mm or more, more preferably 5.0 mm or more, even more preferably 6.0 mm or more, particularly preferably 7.0 mm or more, and most preferably 8.0 mm or more. On the other hand, the upper limit is not particularly limited, but is preferably 15.0 mm or less, more preferably 14.0 mm or less, even more preferably 12.0 mm or less, and particularly preferably 10.0 mm or less.
[0079] The thickness B of the belt layer 5 is preferably 0.6 mm or more, more preferably 0.8 mm or more, and even more preferably 0.9 mm or more. Also, the thickness B of the belt layer 5 is preferably 1.5 mm or less, more preferably 1.2 mm or less, and even more preferably 1.1 mm or less.
[0080] t1 / B is preferably 8.0 or less, more preferably 7.5 or less, and even more preferably 7.0 or less from the viewpoint of reducing rolling resistance and improving grip performance. Also, t1 / B is preferably 2.0 or more, more preferably 2.5 or more, and even more preferably 3.0 or more.
[0081] <<Tread Portion>> FIG. 2 is a cross-sectional view showing a cross-section passing through the tire rotation axis of the tread portion of the tire. In FIG. 2, the vertical direction is the tire radial direction, the left-right direction is the tire width direction, and the direction perpendicular to the paper surface is the tire circumferential direction. In FIG. 2, the midpoint of the land portion 20 in the tire width direction is shown as symbol P. The straight line indicated by symbol N passes through point P and is a straight line (normal line) perpendicular to the tangent plane at this point P.
[0082] The tread portion according to the present embodiment has at least one or more circumferential grooves 15. The tread portion has land portions 20 partitioned by the circumferential grooves 15 in the tire width direction.
[0083] The groove depth H at the deepest part of the circumferential groove 15 refers to the linear distance between the straight line 17 connecting the ends of the circumferential groove on the tread surface 16 and the extension line of the lowest part of the groove in the tire radial direction in FIG. 2. Note that, for example, when there are a plurality of circumferential grooves 15, the groove depth H can be the linear distance between the straight line 17 and the extension line 19 of the lowest part of the circumferential groove 15 having the deepest groove depth among the plurality of circumferential grooves 15 (the left circumferential groove 15 in FIG. 2) in the tire radial direction.
[0084] From the viewpoint of wear resistance performance, the groove depth H at the deepest part in the circumferential direction is preferably 6.0 mm or more, more preferably 6.2 mm or more, and even more preferably 6.5 mm or more. Also, from the viewpoint of wet grip performance, the groove depth H at the deepest part of the circumferential groove is preferably 12.0 mm or less, more preferably 10.0 mm or less, even more preferably 8.0 mm or less, and particularly preferably 7.5 mm or less.
[0085] As shown in FIGS. 1 and 2, the tread portion may have a layer (cap rubber layer 11) whose outer surface constitutes the tread surface 16, and a base rubber layer 12 adjacent to the inner side in the radial direction of the cap rubber layer 11. One of the circumferential grooves 15 shown on the left side of FIG. 2 is formed such that the deepest part of the groove bottom of the circumferential groove 15 is located on the inner side in the tire radial direction with respect to the outer surface of the base rubber layer 12. Specifically, the base rubber layer 12 has a recess recessed inward in the tire radial direction with respect to the outer surface, and a part of the cap rubber layer 11 is formed in the recess of the base rubber layer 12 with a predetermined thickness. The circumferential groove 15 is formed so as to penetrate beyond the outer surface of the base rubber layer 12 and into the recess of the base rubber layer 12. Note that the circumferential groove 15 may be formed with a groove depth that does not reach the outer surface of the base rubber layer 12, like the circumferential groove 15 shown on the right side of FIG. 2.
[0086] The acetone extraction amount AE of the rubber composition constituting the tread portion is more than 17.0% by mass, preferably more than 20.0% by mass, more preferably more than 22.0% by mass, and still more preferably more than 23.0% by mass from the viewpoint of improving the efficiency of filler dispersion and distribution and reducing the rigidity at low temperatures. Further, from the viewpoint of wear resistance performance, the acetone extraction amount (AE) is preferably less than 35.0% by mass, more preferably less than 33.0% by mass, and still more preferably less than 30.0% by mass.
[0087] AE×H is 140.0 or more, preferably 142.0 or more, and more preferably 145.0 or more from the viewpoint of wet grip performance. Further, AE×H is preferably 210.0 or less, more preferably 190.0 or less, still more preferably 170.0 or less, and still more preferably 160.0 or less.
[0088] From the viewpoint of the effect of the present invention, the tanδ at the peak position within the range of -20°C to -70°C in the tanδ temperature distribution curve of the rubber composition constituting the tread portion is preferably 0.40 or more, more preferably 0.44 or more, and still more preferably 0.48 or more.
[0089] The half-width at half maximum of the peak (half-width at half maximum of the tanδ peak) is 35°C or higher, preferably 36°C or higher, more preferably 37°C or higher, still more preferably 38°C or higher, and particularly preferably 40°C or higher. When the half-width at half maximum of the peak is 35°C or higher, energy loss can occur in a wide frequency band, and the input from the road surface can be dissipated as heat even in the deformation speed range of the rubber cracks, so crack growth can be suppressed, wear resistance performance can be improved, and wide-ranging energy loss can also occur in the frequency band during wet braking, so wet grip performance can be improved. Note that the temperature distribution curve of tanδ may have multiple peak tops. In that case, for at least one peak (curve), it is sufficient if the half-width at half maximum of the peak is within the above range.
[0090] From the perspective of wet grip performance, the 0°C tanδ of the rubber composition constituting the tread portion is preferably more than 0.40, more preferably more than 0.45, still more preferably more than 0.50, still more preferably more than 0.55, and particularly preferably more than 0.50. Also, from the perspective of low fuel consumption performance, the 0°C tanδ is preferably less than 0.70, more preferably less than 0.65, and still more preferably less than 0.60.
[0091] From the perspective of wet grip performance, 0°C tanδ × H is preferably more than 2.80, more preferably 3.00 or more, still more preferably more than 3.10, still more preferably more than 3.20, and particularly preferably more than 3.30. Also, from the perspective of low fuel consumption performance, 0°C tanδ × H is preferably less than 5.00, more preferably less than 4.50, and still more preferably less than 4.10.
[0092] From the perspective of wet grip performance, 0°C tanδ × T is preferably more than 3.20, more preferably 3.50 or more, still more preferably more than 3.70, still more preferably more than 3.80, and particularly preferably more than 3.90. Also, from the perspective of low fuel consumption performance, 0°C tanδ × T is preferably less than 5.00, more preferably 4.50 or less, and still more preferably 4.00 or less.
[0093] From the viewpoint of the effects of the present invention, the glass transition temperature (Tg) of the rubber composition constituting the tread portion is preferably higher than -41°C, more preferably higher than -39°C, and particularly preferably higher than -34°C. From the viewpoint of abrasion resistance, it is preferably less than -20°C, more preferably less than -18°C, and even more preferably less than -16°C.
[0094] In addition, each physical property such as 0°C tanδ of the rubber composition can be appropriately adjusted according to the types and blending amounts of the rubber component, filler, softening agent, etc. described later. For example, 0°C tanδ can be adjusted according to the type of resin component.
[0095] ≪Tread Pattern≫ Figure 3 shows the tread pattern of a tire according to an embodiment of the present invention, but the tread pattern of the tire according to this embodiment is not limited to Figure 3. In Figure 3, the tread surface has three circumferential grooves extending continuously in the tire circumferential direction. The circumferential groove located in the center (central circumferential groove) extends in a zigzag shape, but is not limited to such a form, and the central circumferential groove may be linear. Also, a pair of circumferential grooves (a pair of outermost circumferential grooves) located on both sides thereof extend linearly, but are not limited to such a form, and the outermost circumferential groove may be linear. These circumferential grooves define a pair of center land portions 21 and a pair of shoulder land portions 22. In the center land portion 21, a lateral groove 31 extending toward the inner side in the tire radial direction is arranged, and in the shoulder land portion 22, a lateral groove 32 extending toward the inner side in the tire diameter direction is arranged. The lateral groove 31 is a widened groove having a portion where the groove width in a cross section perpendicular to the extending direction is wider than the groove width on the tread surface. On the other hand, the lateral groove 32 has a constant groove width in a cross section perpendicular to the extending direction and is not a widened groove. Both ends of the lateral groove 31 are not in communication with the circumferential groove, but are not limited to such a form, and at least one of both ends may be in communication with the circumferential groove. One end of the lateral groove 32 is in communication with the circumferential groove, and the other end extends to the tread grounding end Te, but is not limited to such an aspect. However, from the viewpoint of drainage, it is preferable that, like the lateral groove 32, one end is in communication with the circumferential groove and the other end extends to the tread grounding end Te.
[0096] The tread portion of the tire according to the present embodiment preferably has two or more land portions partitioned by one or more circumferential grooves, and preferably has a plurality of lateral grooves extending inward in the tire radial direction in at least one of the land portions, and at least one of the lateral grooves is preferably a widened groove.
[0097] FIG. 4 shows a cross-sectional view taken along line C-C of the lateral groove 31 shown in FIG. 3. The cross-section is a cross-section perpendicular to the extending direction of the lateral groove 31 extending inward in the tire diameter direction.
[0098] The form of the widened portion of the widened groove is not particularly limited as long as the drainage performance can be improved according to the wear of the tire, and thereby the grip performance can be improved. For example, in the widened portions of the widened lateral grooves 31 in FIGS. 3 and 4, the groove width uniformly expands from the tread surface to the groove bottom along the tire radial direction, that is, the groove width is the widest at the groove bottom. Therefore, the drainage performance becomes higher as the tire wears.
[0099] In FIG. 4, the groove walls 42 on both sides of the lateral groove 31 which is a widened groove are recessed from the groove edges of the tread surface to the groove bottom, and the amount of the recess is represented by C1 and C2. C1 and C2 are preferably each independently 0.05 times or more, more preferably 0.07 times or more, and still more preferably 0.10 times or more with respect to the groove width (groove width on the tread surface, opening width) W1 which is the distance between the groove edges of the lateral groove, while the value is preferably 0.45 times or less, more preferably 0.40 times or less, and still more preferably 0.35 times.
[0100] From the viewpoint of the effects of the present invention, the land ratio R of the tire according to the present embodiment is preferably 0.80 or less, more preferably 0.75 or less, and still more preferably 0.70 or less. Also, from the viewpoint of wear resistance performance, the land ratio R is preferably 0.50 or more, more preferably 0.55 or more, and still more preferably 0.60 or more.
[0101] 0℃ tanδ × R is greater than 0.30, preferably 0.31 or more, more preferably 0.32 or more, still more preferably 0.33 or more, particularly preferably 0.34 or more, and most preferably 0.35 or more, from the viewpoint of the effects of the present invention. Also, 0℃ tanδ × R is preferably 0.42 or less, more preferably 0.40 or less, still more preferably 0.39 or less, and particularly preferably 0.38 or less.
[0102] In FIG. 3, the central circumferential groove is present within the center region which is a region of 30% of the tread contact width centered on the tire equator on the tread surface, and its shape is a zigzag shape in which straight grooves repeatedly bend. It is preferable that the tread portion of the tire according to the present embodiment has a circumferential groove in the center region which is a region of 30% of the tread contact width centered on the tire equator on the tread surface.
[0103] (Groove depth of the circumferential groove in the shoulder region) When the tread portion of the tire according to the present embodiment has a center region which is a region of 30% of the tread contact width centered on the tire equator on the tread surface, and a pair of shoulder regions which are regions outside both sides of the center region and within the tread contact width, it is preferable that circumferential grooves also exist in the shoulder regions. When circumferential grooves exist in the shoulder regions, the groove depth at the deepest part of the circumferential grooves is preferably 5.0 mm or more, more preferably 5.5 mm or more, still more preferably 6.0 mm or more, and particularly preferably 6.2 mm or more. With the above configuration, drainage performance can be enhanced, and it is considered to contribute to the improvement of wet grip performance.
[0104] The circumferential groove existing in the shoulder region is a circumferential groove among the circumferential grooves existing on the tread surface, excluding the circumferential grooves existing in the above-described center region. That is, even if the groove exists across both the center region and the shoulder region, the circumferential groove existing in the shoulder region is a circumferential groove where more than half of it exists in the shoulder region. Further, the groove depth at the deepest part of the circumferential groove existing in the shoulder region, when there are a plurality of circumferential grooves existing in the shoulder region, is the groove depth of the circumferential groove having the deepest groove depth. Note that the groove depth at the deepest part of the circumferential groove existing in the shoulder region here refers to the groove depth of the circumferential groove when a circumferential groove exists in the shoulder region, and is different from the deepest groove depth H (mm) that refers to the groove depth of the circumferential groove having the deepest groove depth among all the circumferential grooves.
[0105] The weight G of the tire is preferably 5.0 kg or more, more preferably 6.0 kg or more, and even more preferably 7.0 kg or more. The upper limit value of the tire weight G is not particularly limited, but is usually 100 kg or less, and can be, for example, 80 kg or less, 60 kg or less, 40 kg or less, etc.
[0106] [Rubber composition] The rubber composition constituting the tread portion of the tire according to the present embodiment (hereinafter referred to as the rubber composition according to the present embodiment) will be described.
[0107] The rubber composition according to the present embodiment contains a rubber component including an isoprene rubber and a styrene-butadiene rubber, and silica. The rubber component according to the present embodiment preferably further contains a butadiene rubber as the rubber component, and more preferably contains an isoprene rubber, a styrene-butadiene rubber, and a butadiene rubber. The rubber component according to the present embodiment can also be a rubber component consisting only of an isoprene rubber and a styrene-butadiene rubber, or a rubber component consisting only of three components of an isoprene rubber, a styrene-butadiene rubber, and a butadiene rubber.
[0108] [Rubber component] (Isoprene rubber) As the isoprene rubber, for example, those commonly used in the tire industry such as isoprene rubber (IR) and natural rubber can be used. Natural rubber includes, in addition to unmodified natural rubber (NR), modified natural rubbers such as epoxidized natural rubber (ENR), hydrogenated natural rubber (HNR), deproteinized natural rubber (DPNR), high-purity natural rubber, and grafted natural rubber. These isoprene rubbers may be used alone or in combination of two or more.
[0109] NR is not particularly limited, and those commonly used in the tire industry can be used. For example, SIR20, RSS#3, TSR20, etc. can be mentioned.
[0110] From the viewpoint of the effects of the present invention, the content of the isoprene rubber in the rubber component is 40% by mass or more, preferably more than 40% by mass, more preferably 45% by mass or more. Also, the content of the isoprene rubber is preferably less than 80% by mass, more preferably less than 70% by mass, more preferably less than 60% by mass, and even more preferably 50% by mass or less.
[0111] (SBR) SBR is not particularly limited, and examples include solution-polymerized SBR (S-SBR), emulsion-polymerized SBR (E-SBR), and modified SBRs thereof (modified S-SBR, modified E-SBR). Examples of the modified SBR include SBR modified at the terminal and / or main chain with a compound (modifying agent) having the following functional group; modified SBR coupled with tin, a silicon compound, etc. (condensate, those having a branched structure, etc.). Furthermore, hydrogenated products of these SBRs (hydrogenated SBR) can also be used. These SBRs may be used alone or in combination of two or more.
[0112] As the functional group of the modifier, a functional group containing at least one element selected from the group consisting of silicon, nitrogen, and oxygen is preferred. Such functional groups include, for example, amino group, amide group, silyl group, alkoxysilyl group, isocyanate group, imino group, imidazole group, urea group, ether group, carbonyl group, oxycarbonyl group, mercapto group, sulfide group, disulfide group, sulfonyl group, sulfinyl group, thiocarbonyl group, ammonium group, imide group, hydrazo group, azo group, diazo group, carboxyl group, nitrile group, pyridyl group, alkoxy group (preferably an alkoxy group having 1 to 6 carbon atoms), hydroxyl group, oxy group, epoxy group, etc. An amino group and / or an alkoxysilyl group is preferred. As the amino group, an amino group substituted with 1 to 2 alkyl groups having 1 to 6 carbon atoms is preferred. Specific examples of alkoxysilyl include, for example, trimethoxysilyl, triethoxysilyl, triisopropoxysilyl, dimethoxymethylsilyl, diethoxymethylsilyl, dimethylmethoxysilyl, dimethylethoxysilyl, etc.
[0113] As the SBR, oil-extended SBR or non-oil-extended SBR can be used. As the SBR that can be used in this embodiment, those commercially available from JSR Corporation, Sumitomo Chemical Co., Ltd., UBE Industries, Ltd., Asahi Kasei Corporation, ZS Elastomers Co., Ltd., ARLANXEO, etc. can be used.
[0114] From the viewpoint of the effects of the present invention, the styrene content S1 of the SBR is 30% by mass or less, preferably 28% by mass or less, more preferably 25% by mass or less, further preferably 23% by mass or less, still further preferably 20% by mass or less, still further preferably 18% by mass or less, and particularly preferably 15% by mass or less. Also, from the viewpoint of wet grip performance, S1 is preferably 5% by mass or more, more preferably 8% by mass or more, and further preferably 10% by mass or more.
[0115] From the perspective of the effects of the present invention, the vinyl content of SBR is preferably more than 15 mol%, more preferably more than 18 mol%, and even more preferably more than 20 mol%. Also, from the perspective of wet grip performance, the vinyl content of SBR is preferably less than 50 mol%, more preferably less than 45 mol%, and even more preferably less than 30 mol%. In this specification, the vinyl content of SBR is measured by the above-mentioned measurement method.
[0116] From the perspective of the effects of the present invention, S1×R is preferably 10.0 or more, more preferably 11.0 or more, even more preferably 12.0 or more, and particularly preferably 13.0 or more. Also, S1×R is preferably 20.0 or less, more preferably 18.0 or less, and even more preferably 17.5 or less.
[0117] From the perspective of the effects of the present invention, S1 / G is preferably 1.4 or more, more preferably 1.6 or more, and even more preferably 1.8 or more. Also, S1 / G is preferably 3.4 or less, more preferably 3.2 or less, and even more preferably 3.0 or less.
[0118] From the perspective of the effects of the present invention, the glass transition temperature (Tg) of SBR is preferably -40°C or lower, more preferably -45°C or lower, even more preferably -50°C or lower, further more preferably -55°C or lower, and particularly preferably -60°C or lower. Also, from the perspective of wear resistance performance, it is preferably -90°C or higher, more preferably -80°C or higher, and even more preferably -70°C or higher.
[0119] From the perspective of the effects of the present invention, the weight average molecular weight (Mw) of SBR is preferably more than 80,000, more preferably more than 100,000, even more preferably more than 150,000, and particularly preferably more than 500,000. Also, from the perspective of crosslinking uniformity, etc., Mw is preferably less than 2,000,000, more preferably less than 1,500,000, and even more preferably less than 1,100,000. In addition, the Mw of SBR is measured by the above-mentioned measurement method.
[0120] From the perspective of the effects of the present invention, the content in the rubber component of SBR is preferably 20% by mass or more, more preferably 30% by mass or more, and even more preferably 40% by mass or more. Also, the content in the rubber component of SBR is preferably 60% by mass or less, more preferably less than 60% by mass, and even more preferably 50% by mass or less.
[0121] (BR) BR is not particularly limited. For example, BR with a cis content of less than 50 mol% (low-cis BR), BR with a cis content of 90 mol% or more (high-cis BR), rare-earth-based butadiene rubber synthesized using a rare-earth element-based catalyst (rare-earth-based BR), BR containing syndiotactic polybutadiene crystals (SPB-containing BR), modified BR (high-cis modified BR, low-cis modified BR), etc., which are common in the tire industry, can be used. These BRs can be used alone or in combination of two or more.
[0122] As high-cis BR, for example, those commercially available from Nippon Zeon Co., Ltd., UBE Industries, Ltd., JSR Corporation, etc. can be used. By containing high-cis BR, the low-temperature properties and abrasion resistance can be improved. The cis content of high-cis BR is preferably more than 95 mol%, more preferably more than 96 mol%, and even more preferably more than 97 mol%. The cis content of BR is measured by the above-mentioned measurement method.
[0123] As rare-earth-based BR, it is synthesized using a rare-earth element-based catalyst, and the vinyl content is preferably less than 1.8 mol%, more preferably less than 1.6 mol%, and even more preferably 1.5 mol% or less, and the cis content is preferably more than 95 mol%, more preferably more than 96 mol%, and even more preferably 97 mol% or more. As rare-earth-based BR, for example, those commercially available from Lanxess Co., Ltd., etc. can be used.
[0124] The SPB-containing BR includes those in which the 1,2-syndiotactic polybutadiene crystals are not simply dispersed in the BR but are dispersed after chemically bonding to the BR. As such SPB-containing BR, those commercially available from UBE Corporation etc. can be used.
[0125] Examples of the modified BR include BR modified with the same functional groups etc. as those described for the above SBR. Further, modified butadiene rubber (modified BR) modified with a functional group containing at least one element selected from the group consisting of silicon, nitrogen, and oxygen in the terminal and / or main chain can also be preferably used.
[0126] Other modified BR includes those obtained by polymerizing 1,3-butadiene with a lithium initiator and then adding a tin compound, and in which the terminal of the modified BR molecule is bonded by a tin-carbon bond (tin-modified BR) etc. The modified BR may be either unhydrogenated or hydrogenated.
[0127] From the viewpoint of abrasion resistance performance, the weight average molecular weight (Mw) of the BR is preferably over 300,000, more preferably over 350,000, and even more preferably over 400,000. From the viewpoints of crosslinking uniformity etc., it is preferably less than 2,000,000, more preferably less than 1,000,000, and even more preferably less than 500,000. Note that Mw can be determined by the above method.
[0128] The content in the rubber component of the BR is not particularly limited, but is preferably 1 mass% or more, more preferably 5 mass% or more, even more preferably 10 mass% or more, even more preferably 15 mass% or more, and particularly preferably 20 mass% or more. Also, the content in the rubber component of the BR is preferably less than 50 mass%, more preferably less than 40 mass%, and even more preferably less than 30 mass%.
[0129] From the viewpoint of the effects of the present invention, the total styrene amount S2 in the rubber component is preferably 15% by mass or less, more preferably 12% by mass or less, and even more preferably 10% by mass or less. Further, S2 is preferably 3% by mass or more, more preferably 5% by mass or more, and even more preferably 7% by mass or more.
[0130] (Other rubber components) The rubber component may contain rubber components other than isoprene rubber, SBR, and BR as long as the effects of the present invention are not affected. As the other rubber components, rubber components generally used in the tire industry can be used. For example, ethylene propylene rubber, polynorbornene rubber, silicone rubber, chlorinated polyethylene rubber, fluororubber (FKM), acrylic rubber (ACM), hydrin rubber, etc. can be mentioned. These other rubber components may be used alone or in combination of two or more. Further, in addition to the above rubber components, a known thermoplastic elastomer may or may not be contained.
[0131] (Rubber components synthesized from recycled and biomass-derived raw materials) The monomers that are structural units of synthetic rubbers such as IR, BR, and SBR may be derived from underground resources such as petroleum and natural gas, or may be recycled from rubber products such as tires and non-rubber products such as polystyrene. The monomers obtained by recycling (recycled monomers) are not particularly limited, and examples include recycled polyisoprene, recycled butadiene, recycled aromatic vinyl compounds, etc. Examples of the butadiene include 1,2-butadiene and 1,3-butadiene. The aromatic vinyl compound is not particularly limited, and examples include styrene. Among them, it is preferable to use recycled polyisoprene (recycled isoprene), recycled butadiene (recycled butadiene), and recycled styrene (recycled styrene) as raw materials.
[0132] The method for producing the recycled monomer is not particularly limited. For example, it can be synthesized from naphtha derived from recycling obtained by decomposing rubber products such as tires. Also, the method for producing naphtha derived from recycling is not particularly limited. For example, rubber products such as tires may be decomposed under high temperature and high pressure, decomposed by microwaves, or extracted after mechanical pulverization.
[0133] Furthermore, the monomers that are constituent units of polymers such as IR, SBR, and BR may be derived from biomass. In this specification, biomass refers to substances derived from natural resources such as plants. Biomass is not particularly limited, but examples include agricultural and forestry products, sugars, wood chips, plant residues after obtaining useful components, ethanol derived from plants, biomass naphtha, and the like.
[0134] The monomers derived from biomass (biomass monomers) are not particularly limited, and examples include butadiene derived from biomass and aromatic vinyl compounds derived from biomass. Examples of the butadiene include 1,2-butadiene and 1,3-butadiene. The aromatic vinyl compound is not particularly limited, and examples include styrene. Also, the method for producing biomass monomers is not particularly limited, and examples include those by biological and / or chemical and / or physical conversion of animals and plants. Fermentation by microorganisms is typical of biological conversion, and examples of chemical and / or physical conversion include those by catalysts, high heat, high pressure, electromagnetic waves, supercritical fluids, and combinations thereof.
[0135] The polymers synthesized from biomass monomer components (biomass polymers) are not particularly limited, and examples include polybutadiene rubber synthesized from biomass-derived butadiene, and aromatic vinyl / butadiene copolymers synthesized from biomass-derived butadiene and / or biomass-derived aromatic vinyl compounds. Examples of the aromatic vinyl / butadiene copolymer include styrene-butadiene rubber synthesized from biomass-derived butadiene and / or biomass-derived styrene.
[0136] Whether the raw material of the polymer is derived from biomass can be determined by pMC (percent Modern Carbon) measured in accordance with ASTM D6866-10. pMC is the ratio of the 14 C concentration of the sample to the 14 C concentration of the standard modern carbon (modern standard reference), and is a value used as an index indicating the biomass ratio of a compound. The significance of this value will be described below.
[0137] In one mole (6.02×10 23 pieces) of carbon atoms, there are approximately 6.02×10 11 pieces of 14 C, which is about one trillionth of ordinary carbon atoms. 14 The half-life of 14 C is 5730 years, and 14 C decreases regularly. Therefore, in fossil fuels such as coal, oil, and natural gas, which are considered to have passed more than 226,000 years after carbon dioxide in the atmosphere was taken up and fixed by plants, etc., all of the 14 C elements contained in them at the time of fixation have decayed. Therefore, in the 21st century, fossil fuels such as coal, oil, and natural gas do not contain any 14 C elements. Therefore, chemical substances produced from these fossil fuels also do not contain any
[0138] On the other hand, 14C is constantly generated by cosmic rays undergoing nuclear reactions in the atmosphere. Therefore, 14 C reaches an equilibrium between the decrease due to radioactive decay and the generation due to nuclear reactions, and in the Earth's atmospheric environment, 14 the amount of C is constant. Therefore, for substances derived from biomass resources that are cycling in the current environment, 14 the C concentration is approximately 1×10 -12 mol% with respect to the total number of C atoms as described above. Therefore, by utilizing the difference between these values, the biomass ratio in a certain compound can be calculated.
[0139] This 14 C is generally measured as follows. Using accelerator mass spectrometry based on a tandem accelerator, 13 the C concentration ( 13 C / 12 C), 14 the C concentration ( 14 C / 12 C) is measured. In the measurement, 14 as the modern standard reference for the C concentration, the C concentration in the circulating carbon in nature in 1950 is adopted. As a specific standard substance, the oxalic acid standard provided by NIST (National Institute of Standards and Technology) is used. The specific radioactivity of carbon in this oxalic acid (the radioactivity intensity of 14 C per gram of carbon) is separated for each carbon isotope, 14 and for 13 C, it is corrected to a certain value, and the value after applying the decay correction from 1950 AD to the measurement date is used as the standard 14 C concentration value (100%). The ratio of this value to the value of the sample actually measured is the pMC value.
[0140] Therefore, if the rubber is made of 100% biomass-derived substances, although there are regional differences and the like, it usually does not reach 100 under normal current conditions, so it will show a value of approximately 110 pMC. On the other hand, for chemical substances derived from fossil fuels such as petroleum, this 14When measuring the C concentration, a value of about 0 pMC (for example, 0.3 pMC) will be shown. This value corresponds to the biomass ratio of 0% mentioned above.
[0141] From the above, using a material such as rubber with a high pMC value, that is, a material such as rubber with a high biomass ratio, in the rubber composition is suitable from the viewpoint of environmental protection.
[0142] [Filler] The rubber composition according to this embodiment contains silica as a filler, and more preferably contains silica and carbon black. Further, the filler may be a filler consisting only of carbon black and silica.
[0143] [Silica] The silica is not particularly limited, and for example, silica prepared by a dry method (anhydrous silica), silica prepared by a wet method (hydrous silica), etc., which are common in the tire industry, can be used. The raw material of the silica is not particularly limited, and for example, it may be a raw material derived from a mineral such as quartz, or a raw material derived from a living organism such as rice husk (for example, silica using a biomass material such as rice husk as a raw material), or silica recycled from a product containing silica may be used. Among them, hydrous silica prepared by a wet method is preferable because it has many silanol groups. These silicas may be used alone or in combination of two or more.
[0144] Silica using a biomass material as a raw material can be obtained, for example, by extracting a silicate from rice husk ash obtained by burning rice husks using a sodium hydroxide solution, and reacting the silicate with sulfuric acid in the same manner as conventional wet silica to obtain a precipitate of silicon dioxide, followed by filtration, washing with water, drying, and pulverization.
[0145] Silica recycled from products containing silica can be, for example, silica recovered from products containing silica such as electronic components such as semiconductors, tires, desiccants, and filter materials such as diatomaceous earth. The method of recovery is not particularly limited, and examples include pyrolysis and decomposition by electromagnetic waves. Among them, silica recovered from electronic components such as semiconductors or tires is preferred.
[0146] When silica crystallizes, it becomes insoluble in water and the silicic acid that is its component cannot be utilized. By controlling the combustion temperature and combustion time, crystallization of silica in rice husk ash can be suppressed (see, for example, Japanese Patent Application Laid-Open No. 2009-2594, Akita Prefectural University Web Journal B / 2019, vol. 6, p. 216-222, etc.). Amorphous silica extracted from rice husks can be those commercially available from companies such as Wilmar.
[0147] From the viewpoint of reinforcing property, the nitrogen adsorption specific surface area (N2SA) of silica is preferably more than 110 m 2 / g, more preferably more than 130 m 2 / g, still more preferably more than 150 m 2 / g, and particularly preferably more than 170 m 2 / g. Also, from the viewpoints of exothermic property and processability, it is preferably less than 220 m 2 / g, more preferably less than 200 m 2 / g, still more preferably less than 180 m 2 / g. The N2SA of silica is measured by the above-mentioned measurement method.
[0148] From the viewpoint of the effects of the present invention, the average primary particle diameter of silica is preferably more than 10 nm, more preferably more than 12 nm, and still more preferably more than 14 nm. Also, the average primary particle diameter is preferably less than 20 nm, more preferably less than 18 nm, and still more preferably less than 17 nm. The average primary particle diameter of silica is measured by the above-mentioned measurement method.
[0149] From the perspective of the effects of the present invention, the content of silica relative to 100 parts by mass of the rubber component is 65 parts by mass or less, preferably less than 65 parts by mass. Also, from the perspective of the effects of the present invention, the content of silica relative to 100 parts by mass of the rubber component is preferably 30 parts by mass or more, more preferably 40 parts by mass or more, and even more preferably 50 parts by mass or more.
[0150] From the perspective of the effects of the present invention, the content of silica in the filler is preferably more than 60% by mass, more preferably more than 70% by mass, even more preferably more than 72% by mass, and particularly preferably more than 75% by mass. Also, from the perspective of wear resistance performance, it is preferably less than 95% by mass, more preferably less than 92% by mass, and even more preferably less than 90% by mass.
[0151] <Carbon black> The carbon black is not particularly limited, and examples include N134, N110, N220, N234, N219, N339, N330, N326, N351, N550, N762, etc. The raw material of the carbon black may be a biomass material such as lignin or vegetable oil, or may be a pyrolysis oil obtained by pyrolyzing waste tires. Also, the manufacturing method of the carbon black may be by combustion such as the furnace method, may be by hydrothermal carbonization (HTC), or may be by thermal decomposition of methane such as the thermal black method. As commercially available products, products of Asahi Carbon Co., Ltd., Cabot Japan Co., Ltd., Tokai Carbon Co., Ltd., Mitsubishi Chemical Corporation, Lion Corporation, Nippon Steel Carbon Co., Ltd., Columbian Carbon Co., etc. can be used. These carbon blacks may be used alone or in combination of two or more.
[0152] In addition to the above, from the perspective of life cycle assessment and others, carbon black made from biomass materials such as lignin as the raw material, or recycled carbon black obtained by pyrolyzing and purifying products containing carbon black such as tires may also be used as the carbon black.
[0153] As used herein, "recycled carbon black" refers to carbon black obtained by pulverizing products such as used tires containing carbon black and firing the pulverized material, and having a proportion of the mass of ash (ash content), which is a non-combustible component, of 13% by mass or more when oxidized and burned by heating in air using a thermogravimetric measurement method conforming to JIS K 6226-2:2003. That is, the proportion of the mass of the weight loss (carbon amount) due to the oxidative combustion of the recycled carbon black is 87% by mass or less. Recycled carbon black may also be represented by rCB.
[0154] Recycled carbon black can be obtained from the thermal decomposition process of used pneumatic tires. For example, European Patent Application Publication No. 3427975 refers to "Rubber Chemistry and Technology", Vol. 85, No. 3, pages 408 to 449 (2012), particularly pages 438, 440, and 442, and describes that it can be obtained by thermal decomposition of organic materials at 550 to 800 °C with oxygen excluded or by vacuum thermal decomposition at a relatively low temperature (
[0027] ). Carbon black obtained from such a thermal decomposition process usually lacks functional groups on its surface as mentioned in
[0004] of Patent No. 6856781 (Comparison of the surface morphology and chemistry of thermally decomposed carbon black and commercially available carbon black, Powder Technology 160 (2005) 190 to 193).
[0155] Recycled carbon black may lack functional groups on its surface, or may be treated to contain functional groups on its surface. The treatment to make the surface of recycled carbon black contain functional groups can be carried out by conventional methods. For example, in European Patent Application Publication No. 3173251, carbon black obtained from a pyrolysis process is treated with potassium permanganate under acidic conditions to obtain carbon black containing hydroxyl and / or carboxyl groups on its surface. Also, in Patent No. 6856781, carbon black obtained from a pyrolysis process is treated with an amino acid compound containing at least one thiol group or disulfide group to obtain carbon black with an activated surface. The recycled carbon black according to this embodiment also includes carbon black treated to contain functional groups on these surfaces.
[0156] Recycled carbon black commercially available from Strable Green Carbon, LD Carbon, etc. can be used.
[0157] From the viewpoint of reinforcing property, the nitrogen adsorption specific surface area (N2SA) of carbon black is preferably more than 70 m 2 / g, more preferably more than 100 m 2 / g, even more preferably more than 120 m 2 / g, particularly preferably more than 140 m 2 / g. Also, from the viewpoints of exothermic property and processability, it is preferably less than 250 m 2 / g, more preferably less than 220 m 2 / g, even more preferably less than 190 m 2 / g. The N2SA of carbon black is measured by the above-mentioned measurement method.
[0158] The average primary particle diameter of the carbon black is preferably less than 32 nm, more preferably less than 28 nm, further preferably less than 24 nm, still further preferably less than 20 nm, particularly preferably less than 21 nm, and most preferably less than 18 nm. Also, the average primary particle diameter is preferably more than 8 nm, more preferably more than 10 nm, further preferably more than 12 nm, and particularly preferably more than 14 nm. The average primary particle diameter of the carbon black is measured by the above measurement method.
[0159] From the viewpoint of abrasion resistance performance, the content of carbon black relative to 100 parts by mass of the rubber component is preferably more than 10 parts by mass, more preferably 15 parts by mass or more, further preferably 20 parts by mass or more, and particularly preferably more than 25 parts by mass. Also, the content is preferably less than 50 parts by mass, more preferably less than 40 parts by mass, and further preferably 38 parts by mass or less.
[0160] <Other fillers> The filler may contain other fillers other than silica and carbon black. The other fillers are not particularly limited, but for example, those commonly used in the tire industry such as aluminum hydroxide, calcium carbonate, alumina, clay, talc, etc. can be blended.
[0161] From the viewpoint of abrasion resistance performance, the total content of the filler relative to 100 parts by mass of the rubber component is preferably more than 80 parts by mass, more preferably more than 90 parts by mass, further preferably more than 100 parts by mass, and particularly preferably more than 110 parts by mass. Also, the total content is preferably less than 200 parts by mass, more preferably less than 180 parts by mass, further preferably less than 160 parts by mass, and particularly preferably less than 150 parts by mass.
[0162] <Silane coupling agent> Silica is preferably used in combination with a silane coupling agent. The silane coupling agent is not particularly limited. For example, sulfide-based silane coupling agents such as bis(3-triethoxysilylpropyl) disulfide and bis(3-triethoxysilylpropyl) tetrasulfide; mercapto-based silane coupling agents such as 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 2-mercaptoethyltrimethoxysilane, and 2-mercaptoethyltriethoxysilane; vinyl-based silane coupling agents such as vinyltriethoxysilane and vinyltrimethoxysilane; amino-based silane coupling agents such as 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, and 3-(2-aminoethyl)aminopropyltriethoxysilane; glycidoxy-based silane coupling agents such as γ-glycidoxypropyltriethoxysilane and γ-glycidoxypropyltrimethoxysilane; nitro-based silane coupling agents such as 3-nitropropyltrimethoxysilane and 3-nitropropyltriethoxysilane; chloro-based silane coupling agents such as 3-chloropropyltrimethoxysilane and 3-chloropropyltriethoxysilane, etc. Among them, it is preferable to contain a sulfide-based silane coupling agent and / or a mercapto-based silane coupling agent. As the silane coupling agent, for example, those commercially available from Evonik Degussa, Momentive, etc. can be used. These silane coupling agents may be used alone or in combination of two or more.
[0163] The content of the silane coupling agent with respect to 100 parts by mass of the rubber component (the total amount of all when using a plurality of silane coupling agents in combination) is preferably more than 3.0 parts by mass, more preferably more than 5.0 parts by mass, and even more preferably 6.0 parts by mass or more from the viewpoint of enhancing the dispersibility of silica. Also, from the viewpoint of preventing a decrease in abrasion resistance performance, it is preferably less than 15 parts by mass, more preferably less than 10 parts by mass, and even more preferably less than 8.0 parts by mass.
[0164] [Other compounding agents] In addition to the rubber component and the filler, the rubber composition according to this embodiment may appropriately contain compounding agents generally used in the conventional tire industry, such as softeners, vulcanized rubber particles, processing aids, waxes, anti-aging agents, stearic acid, zinc oxide, vulcanizing agents, vulcanization accelerators, and the like.
[0165] <Softener> A softener is a material that imparts plasticity to the rubber component, and is a concept that includes both softeners that are liquid at 25°C and softeners that are solid at normal temperature (25°C). Examples of softeners include resin components, oils, liquid rubbers, ester plasticizers, and the like. These softeners may be derived from mineral resources such as petroleum and natural gas, or may be derived from biomass. Also, low-molecular-weight hydrocarbon components obtained by pyrolyzing and extracting used tires and products containing various components may be used as softeners. These softeners may be used alone or in combination of two or more.
[0166] (Resin component) The resin component is not particularly limited, but resin components commonly used in the tire industry can be used. For example, tackifying resins such as dicyclopentadiene-based resins, aromatic vinyl-based resins, coumarone-based resins, indene-based resins, C9-based resins, C5-based resins, C5C9-based resins, terpene-based resins, rosin-based resins, and phenol-based resins can be mentioned. These resin components may be used alone or in combination of two or more. The rubber composition according to this embodiment preferably contains a resin component containing dicyclopentadiene, styrene, and indene as monomer components.
[0167] ≪Dicyclopentadiene-based resin≫ The term "dicyclopentadiene resin" refers to a resin containing cyclopentadiene (CPD) or dicyclopentadiene (DCPD) as a monomer component, which may be hydrogenated or modified. Examples of dicyclopentadiene resins include DCPD / C9 resins containing dicyclopentadiene and the C9 fraction described below as monomer components (the DCPD / C9 resins may be hydrogenated or modified). As the DCPD resin, a DCPD / C9 resin containing dicyclopentadiene and styrene as monomer components is preferred, and a DCPD / C9 resin containing dicyclopentadiene, styrene, and indene as monomer components is particularly preferred. As the DCPD resin, for example, those commercially available from ExxonMobil, ENEOS Corporation, Nippon Zeon Co., Ltd., Maruzen Petrochemical Co., Ltd., etc. can be used. These dicyclopentadiene resins may be used alone or in combination of two or more.
[0168] ≪Aromatic vinyl resin≫ The term "aromatic vinyl resin" refers to a resin containing an aromatic vinyl compound such as styrene, α-methylstyrene, vinyltoluene, p-chlorostyrene, etc. as the monomer component with the highest content, which may be hydrogenated or modified. As the aromatic vinyl resin, due to economic reasons, ease of processing, and excellent heat generation properties, a homopolymer of α-methylstyrene or styrene or a copolymer of α-methylstyrene and styrene is preferred, and a copolymer of α-methylstyrene and styrene is more preferred. As the aromatic vinyl resin, for example, those commercially available from Creighton, Eastman Chemical, Mitsui Chemicals, Inc., etc. can be used. These aromatic vinyl resins may be used alone or in combination of two or more.
[0169] ≪Coumarone resin≫ The term "coumarone resin" refers to a resin containing coumarone as a monomer component, which may be hydrogenated or modified. Examples of coumarone resins include coumarone-indene resins containing coumarone and indene as monomer components, coumarone-indene-styrene resins containing coumarone, indene, and styrene as monomer components, and the like. These coumarone resins may be used alone or in combination of two or more.
[0170] ≪Indene resin≫ The term "indene resin" refers to a resin containing indene as a monomer component, which may be hydrogenated or modified. Examples of indene resins include coumarone-indene resins containing coumarone and indene as monomer components, coumarone-indene-styrene resins containing coumarone, indene, and styrene as monomer components, and the like. These indene resins may be used alone or in combination of two or more.
[0171] ≪C9 resin≫ The term "C9 resin" refers to a resin obtained by polymerizing a C9 fraction, which may be a polymer of the C9 fraction alone or a copolymer obtained by copolymerizing the C9 fraction with other components. For example, a resin obtained by copolymerizing dicyclopentadiene (DCPD) and a C9 fraction is called a DCPD / C9 resin. Also, it may be hydrogenated or modified. Examples of the C9 fraction include petroleum fractions corresponding to 8 to 10 carbon atoms such as vinyltoluene, alkylstyrene, coumarone, indene, methylindene, and dicyclopentadiene. These C9 resins may be used alone or in combination of two or more.
[0172] ≪C5 resin≫ The term "C5 resin" refers to a resin obtained by polymerizing a C5 fraction, which may be hydrogenated or modified. Examples of the C5 fraction include petroleum fractions corresponding to 4 to 5 carbon atoms such as cyclopentadiene, isoprene, pentane, isopentane, neopentane, pentene, and pentadiene. These C5 resins may be used alone or in combination of two or more.
[0173] ≪C5C9 Resin≫ The term "C5C9 resin" refers to a resin obtained by copolymerizing the C5 fraction and the C9 fraction, which may be hydrogenated or modified. As the C5C9 petroleum resin, for example, those commercially available from Tosoh Corporation, LUHUA Co., Ltd., etc. can be used. These C5C9 resins may be used alone or in combination of two or more.
[0174] ≪Terpene Resin≫ The term "terpene resin" refers to a resin containing terpene compounds such as α-pinene, β-pinene, limonene, and dipentene as the monomer component with the highest content, which may be hydrogenated or modified. Specific examples of terpene resins include, for example, polyterpene resins containing only one or more of the above terpene compounds as monomer components; aromatic-modified terpene resins containing the terpene compounds and aromatic compounds as monomer components; terpene phenol resins containing the terpene compounds and phenolic compounds as monomer components, etc. Examples of the aromatic compounds serving as monomer components of the aromatic-modified terpene resins include styrene, α-methylstyrene, vinyltoluene, divinyltoluene, etc. Examples of the phenolic compounds serving as monomer components of the terpene phenol resins include phenol, bisphenol A, cresol, xylenol, etc. These terpene resins may be used alone or in combination of two or more.
[0175] ≪Rosin Resin≫ The "rosin-based resin" refers to a resin containing rosin acid compounds such as abietic acid, neoabietic acid, palustric acid, and isopimaric acid, and may be those obtained by hydrogenating or modifying them. The rosin-based resin is not particularly limited, and examples thereof include natural resin rosin, rosin-modified resins obtained by modifying the natural resin rosin by hydrogenation, disproportionation, dimerization, esterification, etc. These rosin-based resins may be used alone or in combination of two or more.
[0176] ≪Phenolic resin≫ The "phenolic resin" refers to a resin containing a phenolic compound such as phenol or cresol as the monomer component having the highest content. The phenolic resin is not particularly limited, and examples thereof include phenol formaldehyde resin, alkylphenol formaldehyde resin, alkylphenol acetylene resin, oil-modified phenol formaldehyde resin, etc. These phenolic resins may be used alone or in combination of two or more.
[0177] ≪Softening point≫ From the viewpoint of wet grip performance, the softening point of the resin component is preferably 80°C or higher, more preferably 90°C or higher, and even more preferably 100°C or higher. Further, from the viewpoints of processability and improvement of the dispersibility of the rubber component and the filler, it is preferably 150°C or lower, more preferably 140°C or lower, and even more preferably 130°C or lower. The softening point of the resin is measured by the above measurement method.
[0178] ≪Content≫ The total content of the resin component with respect to 100 parts by mass of the rubber component is preferably more than 10 parts by mass, more preferably more than 20 parts by mass, and even more preferably more than 30 parts by mass. On the other hand, from the viewpoint of suppressing exothermicity, the content is preferably less than 100 parts by mass, more preferably less than 80 parts by mass, and even more preferably 45 parts by mass or less.
[0179] The content of the dicyclopentadiene-based resin with respect to 100 parts by mass of the rubber component is preferably 5 parts by mass or more, more preferably 10 parts by mass or more, still more preferably 15 parts by mass or more, still more preferably 20 parts by mass or more, and particularly preferably 25 parts by mass or more. On the other hand, from the viewpoint of suppressing heat generation, the content is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, and still more preferably 45 parts by mass or less.
[0180] (Oil) Examples of the oil include mineral oil, vegetable oil, animal oil, etc. Also, from the viewpoint of life cycle assessment, it is also possible to use waste oil after being used in a rubber mixer or an engine, or refined waste cooking oil used in a restaurant.
[0181] In this specification, the "mineral oil" refers to oil derived from mineral resources such as petroleum and natural gas. Examples of the mineral oil include paraffinic oil (mineral oil), naphthenic oil, aromatic oil, etc. Specific examples of the mineral oil include, for example, MES (Mild Extract Solvated), DAE (Distillate Aromatic Extract), TDAE (Treated Distillate Aromatic Extract), TRAE (Treated Residual Aromatic Extract), RAE (Residual Aromatic Extract), etc. Also, it is possible to use oil with a low content of polycyclic aromatic (polycyclic aromatic compound: PCA) compounds for environmental measures. Examples of the low-PCA-content oil include MES, TDAE, heavy naphthenic oil, etc.
[0182] As used herein, the term "vegetable oil" includes, for example, linseed oil, rapeseed oil, safflower oil, soybean oil, corn oil, cottonseed oil, rice bran oil, tall oil, sesame oil, perilla oil, castor oil, tung oil, pine oil, pine tar oil, sunflower oil, coconut oil, palm oil, palm kernel oil, olive oil, camellia oil, jojoba oil, macadamia nut oil, peanut oil, grape seed oil, wood wax, etc. Further, as vegetable oils, there may be mentioned refined oils (such as salad oil) obtained by refining the above oils, transesterified oils obtained by transesterifying the above oils, hydrogenated oils obtained by hydrogenating the above oils, thermally polymerized oils obtained by thermally polymerizing the above oils, oxidatively polymerized oils obtained by oxidizing the above oils, waste edible oils recovered from those used as edible oils, etc. Note that the vegetable oil may be liquid or solid at normal temperature (25°C). These may be used alone or in combination of two or more. Further, the vegetable oil is a component contained in the above-mentioned softener and may be used in combination with other softeners. Further, a part of the softener component in a known rubber composition may be equivalently replaced with these vegetable oils so as to satisfy the relationship of the present invention.
[0183] The vegetable oil according to the present embodiment preferably contains acylglycerol, and more preferably contains triacylglycerol. As used herein, acylglycerol refers to a compound in which a hydroxy group of glycerin and a fatty acid are ester-bonded. The acylglycerol is not particularly limited and may be any of 1-monoacylglycerol, 2-monoacylglycerol, 1,2-diacylglycerol, 1,3-diacylglycerol, and triacylglycerol. Further, the acylglycerol may be a monomer, a dimer, or a multimer of trimer or higher. Note that acylglycerols of dimer or higher can be obtained by thermal polymerization, oxidative polymerization, or the like. Further, the acylglycerol may be liquid or solid at normal temperature (25°C).
[0184] The method for confirming whether the acylglycerol is contained in the rubber composition is not particularly limited, but for example, the following 1It can be confirmed by 1H-NMR measurement. Specifically, a rubber composition containing triacylglycerol is immersed in deuterated chloroform at room temperature (25°C) for 24 hours. After removing the rubber composition, 1 1H-NMR is measured. When the signal of tetramethylsilane (TMS) is set to 0.00 ppm, signals are observed at around 5.26 ppm, around 4.28 ppm, and around 4.15 ppm. These signals are presumed to be signals derived from hydrogen atoms bonded to carbon atoms adjacent to the oxygen atom of the ester group. In this paragraph, "around" means a range of ±0.10 ppm.
[0185] The fatty acid is not particularly limited and may be an unsaturated fatty acid or a saturated fatty acid. Examples of unsaturated fatty acids include monounsaturated fatty acids such as oleic acid, and polyunsaturated fatty acids such as linoleic acid and linolenic acid. Examples of saturated fatty acids include butyric acid and lauric acid.
[0186] Among them, it is desirable that the fatty acid contains a fatty acid with few double bonds, that is, a saturated fatty acid or a monounsaturated fatty acid, and oleic acid is preferred. As the vegetable oil containing such a fatty acid, for example, a vegetable oil containing a saturated fatty acid or a monounsaturated fatty acid may be used, or a vegetable oil modified by transesterification or the like may be used. In addition, in order to produce a vegetable oil containing such a fatty acid, plants may be improved by variety improvement, genetic recombination, or the like.
[0187] As the vegetable oil, for example, those commercially available from Idemitsu Kosan Co., Ltd., Sankyo Yuka Kogyo Co., Ltd., ENEOS Co., Ltd., Orysoy Co., Ltd., H&R Co., Ltd., Toyokuni Oil Co., Ltd., Fuji Kogyo Co., Ltd., Nisshin Oillio Group Co., Ltd., etc. can be used.
[0188] Examples of animal oils include fish oil, beef tallow, or oleyl alcohol that can be derived therefrom.
[0189] When contained, the content relative to 100 parts by mass of the rubber component is preferably more than 5 parts by mass, more preferably more than 10 parts by mass, still more preferably more than 15 parts by mass, and particularly preferably 20 parts by mass or more from the viewpoint of processability. Further, from the viewpoint of abrasion resistance performance, it is preferably less than 100 parts by mass, more preferably less than 50 parts by mass, and still more preferably 30 parts by mass or less.
[0190] (Liquid rubber) The liquid rubber is not particularly limited as long as it is a polymer in a liquid state at normal temperature (25 °C). For example, liquid butadiene rubber (liquid BR), liquid styrene-butadiene rubber (liquid SBR), liquid isoprene rubber (liquid IR), liquid styrene-isoprene rubber (liquid SIR), liquid farnesene rubber, etc. may be mentioned. These liquid rubbers may be used alone or in combination of two or more.
[0191] (Ester plasticizer) Examples of the ester plasticizer include dibutyl adipate (DBA), diisobutyl adipate (DIBA), dioctyl adipate (DOA), bis(2-ethylhexyl) azelate (DOZ), dibutyl sebacate (DBS), diisononyl adipate (DINA), diethyl phthalate (DEP), dioctyl phthalate (DOP), diundecyl phthalate (DUP), dibutyl phthalate (DBP), dioctyl sebacate (DOS), tributyl phosphate (TBP), trioctyl phosphate (TOP), triethyl phosphate (TEP), trimethyl phosphate (TMP), thymidine triphosphate (TTP), tricresyl phosphate (TCP), trixylenyl phosphate (TXP), etc. The ester plasticizer may be used alone or in combination of two or more.
[0192] The content of the softening agent with respect to 100 parts by mass of the rubber component (when a plurality of softening agents are used in combination, the total amount of all) is preferably 20 parts by mass or more, more preferably 30 parts by mass or more, still more preferably 40 parts by mass or more, and particularly preferably more than 50 parts by mass from the viewpoint of wet grip performance. From the viewpoint of processability, less than 110 parts by mass is preferable, less than 100 parts by mass is more preferable, less than 80 parts by mass is still more preferable, and 70 parts by mass or less is particularly preferable.
[0193] (Vulcanized rubber particles) Vulcanized rubber particles are particles made of vulcanized rubber. Specifically, rubber powder etc. specified in JIS K 6316:2017 can be used. From the viewpoints of environmental consideration and cost, recycled rubber powder produced from crushed waste tires etc. is preferable. These may be used alone or in combination of two or more.
[0194] The vulcanized rubber particles are not particularly limited, and may be non-modified vulcanized rubber particles or modified vulcanized rubber particles. As commercially available products of vulcanized rubber, for example, products of Lehigh, Murakami Rubber Industry Co., Ltd. etc. can be used.
[0195] When containing vulcanized rubber particles, the content with respect to 100 parts by mass of the rubber component can be appropriately adjusted, for example, in the range of more than 1 part by mass and less than 80 parts by mass.
[0196] (Processing aid) Examples of the processing aid include fatty acid metal salts, fatty acid amides, amide esters, silica surfactants, fatty acid esters, mixtures of fatty acid metal salts and amide esters, mixtures of fatty acid metal salts and fatty acid amides, etc. These processing aids may be used alone or in combination of two or more. As the processing aid, for example, those commercially available from Schill+Seilacher, Performance Additives etc. can be used.
[0197] When contained, the content relative to 100 parts by mass of the rubber component is preferably more than 0.5 part by mass, more preferably more than 1 part by mass, and still more preferably more than 1.5 parts by mass from the viewpoint of exerting the effect of improving processability. Further, from the viewpoints of abrasion resistance and breaking strength, it is preferably less than 10 parts by mass, more preferably less than 8.0 parts by mass, and still more preferably less than 5.0 parts by mass.
[0198] (Wax) The wax is not particularly limited, and any wax commonly used in the tire industry can be preferably used. Examples include mineral waxes and plant-derived waxes. Mineral waxes refer to waxes derived from mineral resources such as oil and natural gas. Plant-derived waxes refer to waxes derived from natural resources such as plants. Among them, mineral waxes are preferred. Examples of plant-derived waxes include rice wax, carnauba wax, candelilla wax, etc. Examples of mineral waxes include paraffin wax, microcrystalline wax, and their selected special waxes, etc., and paraffin wax is preferred. Note that the wax according to this embodiment does not contain stearic acid. As the wax, those commercially available from, for example, Ouchi Shinko Chemical Industry Co., Ltd., Nippon Seiro Co., Ltd., Paramelt Co., etc. can be used. These waxes may be used alone or in combination of two or more.
[0199] When contained, the content relative to 100 parts by mass of the rubber component is preferably more than 0.5 part by mass, more preferably more than 1.0 part by mass, and still more preferably more than 1.5 parts by mass from the viewpoint of the weather resistance of the rubber. Further, from the viewpoint of preventing whitening of the tire due to blooming, it is preferably less than 10 parts by mass, more preferably less than 7.0 parts by mass, and still more preferably less than 5.0 parts by mass.
[0200] (Stearic acid) When stearic acid is contained, the content thereof with respect to 100 parts by mass of the rubber component is preferably more than 0.5 part by mass, more preferably more than 1.0 part by mass, and still more preferably more than 1.5 part by mass from the viewpoint of processability. Further, from the viewpoint of vulcanization rate, it is preferably less than 10 parts by mass, more preferably less than 8.0 parts by mass, and still more preferably less than 5.0 parts by mass.
[0201] (Zinc Oxide) When zinc oxide is contained, the content thereof with respect to 100 parts by mass of the rubber component is preferably more than 0.5 part by mass, more preferably more than 1.0 part by mass, and still more preferably more than 1.5 part by mass from the viewpoint of processability. Further, from the viewpoint of abrasion resistance performance, it is preferably less than 10 parts by mass, more preferably less than 8.0 parts by mass, and still more preferably less than 5.0 parts by mass.
[0202] (Antioxidant) The anti-aging agent is not particularly limited, but examples include naphthylamine-based anti-aging agents such as phenyl-α-naphthylamine; diphenylamine-based anti-aging agents such as octylated diphenylamine and 4,4'-bis(α,α'-dimethylbenzyl)diphenylamine; p-phenylenediamine-based anti-aging agents such as N-isopropyl-N'-phenyl-p-phenylenediamine, N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine (6PPD), N,N'-bis(1,4-dimethylpentyl)-p-phenylenediamine (77PD), N,N'-diphenyl-p-phenylenediamine (DPPD), N,N'-ditoly-p-phenylenediamine (DTPD), N-isopropyl-N'-phenyl-p-phenylenediamine (IPPD), and N,N'-di-2-naphthyl-p-phenylenediamine (DNPD); quinoline-based anti-aging agents such as polymers of 2,2,4-trimethyl-1,2-dihydroquinoline; monophenol-based anti-aging agents such as 2,6-di-t-butyl-4-methylphenol and styrenated phenol; bis, tris, polyphenol-based anti-aging agents such as tetrakis-[methylene-3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate]methane, etc. Among them, p-phenylenediamine-based anti-aging agents and quinoline-based anti-aging agents are preferred, and N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine and polymers of 2,2,4-trimethyl-1,2-dihydroquinoline are more preferred. As commercially available products, for example, products of Seiko Chemical Co., Ltd., Sumitomo Chemical Co., Ltd., Ouchi Shinsei Chemical Industry Co., Ltd., Flexsys, etc. can be used. These anti-aging agents may be used alone or in combination of two or more.
[0203] When containing an anti-aging agent, the content relative to 100 parts by mass of the rubber component (the total amount of all when using a plurality of anti-aging agents in combination) is preferably more than 1.0 part by mass, more preferably more than 2.0 parts by mass, and even more preferably more than 2.5 parts by mass from the viewpoint of the ozone crack resistance of the rubber. Also, from the viewpoints of abrasion resistance performance and wet grip performance, it is preferably less than 10 parts by mass, more preferably less than 8.0 parts by mass, and even more preferably less than 5.0 parts by mass. (Vulcanizing agent) Sulfur is preferably used as the vulcanizing agent. As sulfur, powdered sulfur, oil-treated sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, highly dispersed sulfur, etc. can be used.
[0204] From the viewpoint of ensuring a sufficient vulcanization reaction, the content of sulfur based on 100 parts by mass of the rubber component when sulfur is contained is preferably more than 0.5 part by mass, more preferably more than 1.5 parts by mass, even more preferably more than 1.0 part by mass, and particularly preferably 1.5 parts by mass or more. Also, from the viewpoint of preventing deterioration, it is preferably less than 5.0 parts by mass, more preferably less than 3.0 parts by mass, and even more preferably less than 2.0 parts by mass. In addition, when using oil-containing sulfur as the vulcanizing agent, the content of the vulcanizing agent is the total content of pure sulfur contained in the oil-containing sulfur.
[0205] As a vulcanizing agent other than sulfur, known organic crosslinking agents can also be used. The organic crosslinking agent is not particularly limited as long as it can form a crosslinking chain other than a polysulfide bond. For example, alkylphenol sulfur chloride condensate, sodium 1,6-hexamethylene-dithiocarbonate dihydrate, 1,6-bis(N,N'-dibenzylthiocarbamoyldithio)hexane, dicumyl peroxide, etc. can be mentioned, and 1,6-bis(N,N'-dibenzylthiocarbamoyldithio)hexane is preferred. These organic crosslinking agents can be those commercially available from Tago Chemical Industry Co., Ltd., Rancess Co., Ltd., Flexsys Co., etc.
[0206] (Vulcanization accelerator) The vulcanization accelerator is not particularly limited. For example, sulfenamide - type vulcanization accelerators, thiazole - type vulcanization accelerators, guanidine - type vulcanization accelerators, thiuram - type vulcanization accelerators, thiourea - type vulcanization accelerators, dithiocarbamate - type vulcanization accelerators, aldehyde - amine - type vulcanization accelerators, aldehyde - ammonia - type vulcanization accelerators, imidazoline - type vulcanization accelerators, xanthate - type vulcanization accelerators, caprolactam disulfide, etc. can be mentioned. These vulcanization accelerators may be used alone or in combination of two or more. Among them, from the viewpoint of more suitably obtaining the desired effect, one or more vulcanization accelerators selected from the group consisting of sulfenamide - type vulcanization accelerators, thiazole - type vulcanization accelerators, and guanidine - type vulcanization accelerators are preferable.
[0207] Examples of sulfenamide - type vulcanization accelerators include N - tert - butyl - 2 - benzothiazolylsulfenamide (TBBS), N - cyclohexyl - 2 - benzothiazolylsulfenamide (CBS), N,N - dicyclohexyl - 2 - benzothiazolylsulfenamide (DCBS), etc.
[0208] Examples of thiazole - type vulcanization accelerators include 2 - mercaptobenzothiazole (MBT) or its salts, di - 2 - benzothiazolyldisulfide (MBTS), 2 - (2,4 - dinitrophenyl) mercaptobenzothiazole, 2 - (2,6 - diethyl - 4 - morpholinothio) benzothiazole, etc.
[0209] Examples of guanidine - type vulcanization accelerators include 1,3 - diphenylguanidine (DPG), 1,3 - di - o - tolguanidine, 1 - o - tolbiguanide, di - o - tolguanidine salt of dicatecholborate, 1,3 - di - o - cumenylguanidine, 1,3 - di - o - biphenylguanidine, 1,3 - di - o - cumenyl - 2 - propionylguanidine, etc.
[0210] Examples of thiuram vulcanization accelerators include tetrakis(2-ethylhexyl)thiuram disulfide (TOT-N), tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide, tetramethylthiuram monosulfide (TMTM), dipentamethylenethiuram disulfide, dipentamethylenethiuram tetrasulfide, and the like.
[0211] Examples of thiourea vulcanization accelerators include thiourea compounds such as thiocarbamide, diethylthiourea, dibutylthiourea, trimethylthiourea, diorthotolylthiourea, N,N'-diphenylthiourea, trimethylthiourea, N,N'-diethylthiourea, and the like.
[0212] Examples of dithiocarbamate vulcanization accelerators include piperidinium pentamethylenedithiocarbamate (PPDC), zinc dimethyldithiocarbamate (ZnMDC), zinc diethyldithiocarbamate (ZnEDC), zinc dibutyldithiocarbamate (ZnBDC), zinc dibenzyldithiocarbamate (ZDBzC), zinc N-ethyl-N-phenyldithiocarbamate (ZnEPDC), zinc N-pentamethylenedithiocarbamate (ZnPDC), sodium dibutyldithiocarbamate (NaBDC), copper dimethyldithiocarbamate (CuMDC), iron dimethyldithiocarbamate (FeMDC), tellurium diethyldithiocarbamate (TeEDC), and the like.
[0213] When containing a vulcanization accelerator, the content with respect to 100 parts by mass of the rubber component (the total amount of all when using a plurality of vulcanization accelerators in combination) is preferably more than 3.0 parts by mass, more preferably more than 4.0 parts by mass, and even more preferably 5.0 parts by mass or more. Also, the content of the vulcanization accelerator with respect to 100 parts by mass of the rubber component is preferably less than 8.0 parts by mass, more preferably less than 7.0 parts by mass, and even more preferably less than 6.0 parts by mass.
[0214] In this specification, various materials containing carbon atoms (e.g., rubber, oil, resin, vulcanization accelerator, antioxidant, surfactant, etc.) may be derived from carbon dioxide in the atmosphere. As a method for obtaining the various materials from carbon dioxide, carbon dioxide may be directly converted, or methane obtained through a methanation process of synthesizing methane from carbon dioxide may be converted.
[0215] [Manufacture] The rubber composition according to this embodiment can be manufactured by a known method. For example, it can be manufactured by kneading the above components using a rubber kneading device such as an open roll, a closed kneader (Banbury mixer, kneader, etc.).
[0216] The kneading process includes, for example, a base kneading process of kneading compounding agents and additives other than the vulcanizing agent and the vulcanization accelerator, and a final kneading (F kneading) process of adding the vulcanizing agent and the vulcanization accelerator to the kneaded product obtained in the base kneading process and kneading them. Further, the base kneading process can be divided into a plurality of processes if desired. In the case of dividing the base kneading process, the method may be (1) a method in which a part of the compounding agents and additives is kneaded in advance to form a masterbatch, and then the remaining compounding agents and additives are added to the obtained masterbatch and kneaded, or (2) a method in which all the compounding agents and additives to be kneaded in the base kneading process are kneaded at once, and then the remill of the kneaded product is performed one or more times. In the method (1) above, the number of masterbatches is not limited and may be 2 or more. Also, when the number of masterbatches is 2 or more, all the compounding agents and additives used in the base kneading process may be allocated to any one of the masterbatches.
[0217] The kneading conditions are not particularly limited. For example, in the base kneading process, kneading at a discharge temperature of 150 to 170°C for 3 to 10 minutes, and in the final kneading process, kneading at 70 to 110°C for 1 to 5 minutes can be mentioned. The vulcanization conditions are not particularly limited. For example, a method of vulcanizing at 150 to 200°C for 10 to 30 minutes can be mentioned.
[0218] The tire of the present embodiment having a tread portion composed of the rubber composition according to the present embodiment can be manufactured by a conventional method. That is, the tire is obtained by extruding an unvulcanized rubber composition prepared by blending the above components with the rubber component as required into the shape of the tread portion, and then laminating and molding the obtained tread portion together with other tire members on a tire molding machine by a conventional method to form an unvulcanized tire. The unvulcanized tire thus obtained can be manufactured by heating and pressurizing it in a vulcanizer. The vulcanization conditions are not particularly limited, and for example, a method of vulcanizing at 150 to 200 ° C for 10 to 30 minutes can be mentioned.
[0219] [Use] The tire of the present embodiment can be used for any application, whether it is a pneumatic tire or a non-pneumatic tire, and can be used as a passenger car tire, a large passenger car tire, a large SUV tire, a racing tire, a motorcycle tire, a heavy load tire, or a run-flat tire. The passenger car tire is a tire that is assumed to be mounted on a four-wheel automobile, and refers to a tire having a maximum load capacity of less than 1400 kg. The heavy load tire refers to a tire having a maximum load capacity of 1400 kg or more. In addition, the tire of the present embodiment can be used for all-season tires, summer tires, and winter tires such as studless tires.
Examples
[0220] Hereinafter, examples (Examples) considered to be preferable in practice are shown, but the scope of the present invention is not limited to the examples. Using the various chemicals shown below, the tires obtained according to Table 1 or Table 2 were examined, and the results calculated based on the following evaluation methods are shown in Tables 1 to 2.
[0221] <Various chemicals> NR: TSR20 SBR1: SBR produced according to Production Example 1 below (S-SBR, Tg: -50°C, styrene content: 25% by mass, vinyl content: 25 mol%, Mw: 1 million, non-oil extended) SBR2: SBR produced according to Production Example 2 below (S-SBR, Tg: -60°C, styrene content: 20% by mass, vinyl content: 20 mol%, Mw: 700,000, non-oil extended) SBR3: Toughlene 3830 manufactured by Asahi Kasei Corporation (unmodified S-SBR, Tg: -35°C, styrene content: 36% by mass, vinyl content: 31 mol%, Mw: 420,000, containing 37.5 parts by mass of oil-extended oil per 100 parts by mass of rubber solid content) BR: UBEPOL BR (registered trademark) 150B manufactured by UBE Industries, Ltd. (unmodified BR, cis content: 97% by mass, Mw: 440,000) Carbon black: Prototype (N2SA: 180 m 2 / g, average primary particle size: 16 nm) Silica 1: Ultrasil VN3 manufactured by Evonik Degussa GmbH (N2SA: 175 m 2 / g, average primary particle size: 17 nm) Silica 2: Ultrasil 9100GR manufactured by Evonik Degussa GmbH (N2SA: 230 m 2 / g, average primary particle size: 15 nm) Silane coupling agent: Si266 (bis(3-triethoxysilylpropyl)disulfide) manufactured by Evonik Degussa GmbH Resin component 1: SYLVATRAXX 4401 manufactured by Cray Valley (α-methylstyrene resin, softening point: 85°C) Resin component 2: SYLVATRAXX 4150 manufactured by Cray Valley (politerpene resin, softening point: 115°C) Resin component 3: Oppera PR-395 manufactured by ExxonMobil (hydrogenated dicyclopentadiene resin, resin containing dicyclopentadiene, styrene and indene as monomer components, softening point: 118°C) Oil: VivaTec 500 manufactured by H&R Co., Ltd. (TDAE oil) Wax: Oz Ace 0355 manufactured by Nippon Seiro Co., Ltd. (paraffin wax) Antioxidant 1: Nocrack 6C (N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine) manufactured by Ouchi Shinko Chemical Industry Co., Ltd. Antioxidant 2: Nocrack RD (poly(2,2,4-trimethyl-1,2-dihydroquinoline)) manufactured by Ouchi Shinko Chemical Industry Co., Ltd. Stearic acid: Tsubaki Bead Stearic Acid manufactured by NOF Corporation Zinc oxide: Zinc White No. 1 manufactured by Mitsui Mining & Smelting Co., Ltd. Sulfur: HK-200-5 (5% oil-containing powdered sulfur) manufactured by Hosoi Chemical Industry Co., Ltd. Vulcanization accelerator 1: Nocceler CZ (N-cyclohexyl-2-benzothiazolylsulfenamide (CBS)) manufactured by Ouchi Shinko Chemical Industry Co., Ltd. Vulcanization accelerator 2: Nocceler D (1,3-diphenylguanidine (DPG)) manufactured by Ouchi Shinko Chemical Industry Co., Ltd.
[0222] (Production Example 1: Production of SBR1) Charge cyclohexane, tetrahydrofuran, styrene, and 1,3-butadiene into a nitrogen-substituted autoclave reactor. Adjust the ratio of styrene and 1,3-butadiene so that the styrene content is 25% by mass. After adjusting the temperature of the reactor contents to 20°C, add n-butyllithium to initiate polymerization. Polymerize under adiabatic conditions, and the maximum temperature reaches 80°C. After confirming the formation of a polymer with Mw of 1 million by GPC, pour the polymerization solution into 4 L of ethanol and recover the precipitate. After drying the obtained precipitate by blowing air, perform vacuum drying at 80°C / 10 Pa or less until the loss on drying becomes 0.1% to obtain SBR1.
[0223] (Production Example 2: Production of SBR2) Charge a nitrogen-substituted autoclave reactor with cyclohexane, tetrahydrofuran, styrene, and 1,3-butadiene. Adjust the ratio of styrene and 1,3-butadiene so that the styrene content is 20% by mass. After adjusting the temperature of the reactor contents to 20 °C, add n-butyllithium to initiate polymerization. Polymerize under adiabatic conditions, and the maximum temperature reaches 80 °C. After confirming the formation of a polymer with Mw of 700,000 by GPC, pour the polymerization solution into 4 L of ethanol and recover the precipitate. After drying the obtained precipitate by blowing air, perform vacuum drying at 80 °C / 10 Pa or less until the loss on drying becomes 0.1% to obtain SBR2.
[0224] (Examples and Comparative Examples) According to the formulation shown in Table 1 or Table 2, use a 1.7 L sealed Banbury mixer to knead chemicals other than sulfur and vulcanization accelerators at a discharge temperature of 160 °C for 4 minutes to obtain a kneaded product. Next, using an open roll, add sulfur and vulcanization accelerators to the obtained kneaded product and knead until it reaches 105 °C for 4 minutes to obtain an unvulcanized rubber composition. Using the obtained unvulcanized rubber composition, mold it according to the shape of the tread part and bond it together with other tire members to produce an unvulcanized tire, and vulcanize it at 170 °C to obtain each test tire (size: 205 / 65R15, rim: 15×6JJ, internal pressure: 230 kPa). Note that the thickness t1 of the cap rubber layer is 6.5 mm and the thickness B of the belt layer is 1.0 mm. The tread pattern of a tire with a land ratio of 0.68 is shown in Figure 3. Also, the deepest part of the circumferential groove is in the shoulder region, and the transverse groove in the center region is a widened groove having the cross-sectional shape shown in Figure 4.
[0225] (Measurement of Acetone Extraction Amount (AE)) Regarding the rubber test pieces prepared by cutting out from the tread parts of each test tire, measure the AE amount for each. The AE amount can be obtained by immersing each rubber test piece in acetone at room temperature (around 25 °C) for 24 hours to extract the soluble components, measuring the mass of each test piece before and after extraction, and using the following formula. Acetone extraction amount (mass %) = { (Mass of the vulcanized rubber test piece before extraction - Mass of the vulcanized rubber test piece after extraction) / (Mass of the rubber test piece before extraction)} × 100
[0226] <Temperature distribution curve of tanδ For each rubber test piece prepared by cutting out from the tread part of each test tire with a length of 20 mm × width of 4 mm × thickness of 1 mm such that the tire circumferential direction is the long side and the tire radial direction is the thickness direction, using a dynamic viscoelasticity measuring device (Implex series manufactured by GABO), measure the temperature distribution curve of tanδ in the temperature range from -20°C to 70°C under the conditions of a frequency of 10 Hz, an initial strain of 10%, a dynamic strain of ±0.5%, and a heating rate of 2°C / min. Then, based on the obtained temperature distribution curve of tanδ, measure the tanδ and the half-value width at the peak position within the range of -20°C to -70°C.
[0227] <Measurement of tanδ at 0°C For each rubber test piece prepared by cutting out from the tread part of each test tire with a length of 20 mm × width of 4 mm × thickness of 1 mm such that the tire circumferential direction is the long side and the tire radial direction is the thickness direction, using a dynamic viscoelasticity measuring device (Implex series manufactured by GABO), measure the loss tangent tanδ under the conditions of a temperature of 0°C, a frequency of 10 Hz, an initial strain of 10%, a dynamic strain of ±2.5%, and an elongation mode.
[0228] <Measurement of the glass transition temperature (Tg) of the rubber composition For each rubber test piece prepared by cutting out from the tread part of each test tire with a length of 20 mm × width of 4 mm × thickness of 1 mm such that the tire circumferential direction is the long side and the tire radial direction is the thickness direction, using a dynamic viscoelasticity measuring device (Implex series manufactured by GABO), measure the temperature distribution curve of tanδ in the range of -60°C to 40°C under the conditions of a frequency of 10 Hz, an initial strain of 10%, a dynamic strain of ±0.5%, and a heating rate of 2°C / min, and determine the temperature (tanδ peak temperature) corresponding to the largest tanδ value in the obtained temperature distribution curve as the Tg of the rubber composition.
[0229] <Abrasion resistance performance For each vulcanized rubber test piece prepared by cutting out a test piece with a length of 20 mm, a width of 4 mm, and a thickness of 1 mm from the tread portion of each test tire so that the tire circumferential direction is the long side, using a LAT tester (Laboratory Abration and Skid Tester), measure the volume loss of each test piece under the conditions of a load of 100 N, a speed of 20 km / h, and a slip angle of 6°, and express the abrasion resistance performance of each tire as an index according to the following calculation formula. The larger the index, the better the abrasion resistance performance. Abrasion resistance performance = (Volume loss of Comparative Example 5) / (Volume loss of each test piece) × 100
[0230] <Wet grip performance> Mount each test tire on the four wheels of a FF passenger car with a displacement of 2000 cc, and measure the braking distance from the point where the brakes are applied at a speed of 100 km / h on a wet asphalt road surface. Taking the braking distance of the test tire of the reference comparative example (Comparative Example 5) as 100, express the wet grip performance of each tire as an index according to the following calculation formula. The larger the index, the better the wet grip performance. (Wet grip performance index) = (Braking distance of the tire of the reference comparative example) / (Braking distance of each test tire) × 100
[0231] <Overall performance> The total value of the above abrasion resistance performance and wet grip performance is shown as the overall performance index.
[0232]
Table 1
[0233]
Table 2
[0234] <Embodiment> Examples of embodiments of the present invention are shown below. [1] A tire having a tread portion, The tread portion has one or more circumferential grooves, The tread portion is composed of a rubber composition containing a rubber component and silica, the rubber component contains an isoprene-based rubber and a styrene-butadiene rubber, the content of the isoprene-based rubber in the rubber component is 40% by mass or more, the content of the silica with respect to 100 parts by mass of the rubber component is 65 parts by mass or less, the styrene content S1 (mass%) of the styrene-butadiene rubber is 30 or less, the acetone extraction amount AE (mass%) of the rubber composition exceeds 17.0, the half-value width of the peak in the range of -20°C to -70°C in the tanδ temperature distribution curve of the rubber composition is 35°C or more, when the tanδ at 0°C of the rubber composition is 0°C tanδ and the land ratio of the tread portion is R, 0°C tanδ × R exceeds 0.30, when the groove depth at the deepest part of the circumferential groove is H (mm), AE × H is 140.0 or more, a tire. 〔2〕The tire according to 〔1〕 above, wherein S1 is 22 or less. 〔3〕The tire according to 〔1〕 or 〔2〕 above, wherein the average primary particle diameter of the silica is 18 nm or less. 〔4〕The tire according to any one of 〔1〕 to 〔3〕 above, wherein the rubber composition contains a resin component containing dicyclopentadiene, styrene, and indene as monomer components. 〔5〕The tire according to any one of 〔1〕 to 〔4〕 above, wherein 0°C tanδ is 0.45 or more. 〔6〕The tire according to any one of 〔1〕 to 〔5〕 above, wherein 0°C tanδ × R is 0.32 or more. 〔7〕The tire according to any one of 〔1〕 to 〔6〕 above, wherein the total styrene amount S2 (mass%) in the rubber component is 15 or less. 〔8〕The tire according to any one of 〔1〕 to 〔7〕 above, wherein 0°C tanδ × H is 3.00 or more. 〔9〕The tire according to any one of 〔1〕 to 〔8〕 above, when the total thickness of the tread portion is T (mm), 0°C tanδ × T is 3.50 or more and 4.50 or less. 〔10〕The tire according to any one of the above 〔1〕 to 〔9〕, wherein the rubber composition contains 20 parts by mass or more of carbon black with respect to 100 parts by mass of the rubber component. 〔11〕The tire according to any one of the above 〔1〕 to 〔10〕, wherein S1 × R is 11.0 or more. 〔12〕The tire according to any one of the above 〔1〕 to 〔11〕, wherein when the tire weight is G (kg), S1 / G is 3.0 or less. 〔13〕The tread portion has land portions partitioned by the one or more circumferential grooves, each of the land portions has one or more lateral grooves extending toward the inner side in the tire radial direction, and at least one of the lateral grooves has a groove width wider than the groove width on the tread surface at the inner side in the tire radial direction. The tire according to any one of the above 〔1〕 to 〔12〕. 〔14〕On the tread surface of the tread portion, when a region of 30% of the tread contact width centered on the tire equator is defined as the center region, and regions on both outer sides of the center region and within the tread contact width are defined as a pair of shoulder regions, the depth of the deepest part of the circumferential grooves existing in the shoulder regions is 6.0 mm or more. The tire according to any one of the above 〔1〕 to 〔13〕. 〔15〕When the thickness of the layer whose outer surface constitutes the tread surface of the tread portion is t1 (mm), and the thickness of the belt layer is B (mm), B is 0.9 or more and 1.2 or less, and t1 / B is 7.0 or less. The tire according to any one of the above 〔1〕 to 〔14〕.
Explanation of Signs
[0235] 1 Tread portion 2 Sidewall portion 3 Bead portion 4 Carcass 5 Belt layer 6 Band layer 7 Inner liner 8 Rim 9 Rim chafer 10 Clinch portion 11 The layer whose outer surface constitutes the tread surface (cap rubber layer) 12 Base rubber layer 13 Bead apex 14 Bead core CL Tire equator H Groove depth at the deepest part of the circumferential groove P Midpoint in the tire width direction N Line perpendicular to the tangent plane at point P T Total thickness of the tread part B Thickness of the belt layer t1 Thickness of the layer whose outer surface constitutes the tread surface (cap rubber layer) t2 Thickness of the base rubber layer 15 Circumferential groove 16 Tread surface 17 Straight line connecting the ends of the circumferential groove 18 Extension line of the outer surface of the base rubber layer 19 Extension line of the lowest part of the circumferential groove 20 Tread block 21 Center tread block 22 Shoulder tread block 31 Lateral groove 32 Lateral groove TW Tread contact width CR Center region SR Shoulder region Te Tread contact end 40 Groove bottom 41 Groove edge 42 Groove wall W1 Opening width (groove width on the tread surface) C1 Amount of depression from the groove edge at the groove bottom C2 Amount of depression from the groove edge at the groove bottom
Claims
1. A tire having a tread portion, wherein the tread portion has one or more circumferential grooves, the tread portion is composed of a rubber composition containing a rubber component and silica, the rubber component contains an isoprene-based rubber and a styrene-butadiene rubber, the content of the isoprene-based rubber in the rubber component is 40% by mass or more, the content of the silica with respect to 100 parts by mass of the rubber component is 65 parts by mass or less, the styrene content S1 (mass %) of the styrene-butadiene rubber is 30 or less, the acetone extraction amount AE (mass %) of the rubber composition exceeds 17.0, the half-value width of the peak within the range of -20°C to -70°C in the tanδ temperature distribution curve of the rubber composition is 35°C or more, when the tanδ at 0°C of the rubber composition is 0°C tanδ and the land ratio of the tread portion is R, 0°C tanδ × R exceeds 0.30, when the groove depth at the deepest part of the circumferential groove is H (mm), AE × H is 140.0 or more, a tire.
2. The tire according to claim 1, wherein S1 is 22 or less.
3. The tire according to claim 1 or 2, wherein the average primary particle diameter of the silica is 18 nm or less.
4. The tire according to claim 1 or 2, wherein the rubber composition contains a resin component containing dicyclopentadiene, styrene, and indene as monomer components.
5. The tire according to claim 1 or 2, wherein 0°C tanδ is 0.45 or more.
6. The tire according to claim 1 or 2, wherein 0°C tanδ × R is 0.32 or more.
7. The tire according to claim 1 or 2, wherein the total styrene amount S2 (mass %) in the rubber component is 15 or less.
8. The tire according to claim 1 or 2, wherein 0°C tanδ × H is 3.00 or more.
9. The tire according to claim 1 or 2, when the total thickness of the tread portion is T (mm), 0°C tanδ × T is 3.50 or more and 4.50 or less.
10. The tire according to claim 1 or 2, wherein the rubber composition contains 20 parts by mass or more of carbon black with respect to 100 parts by mass of the rubber component.
11. The tire according to claim 1 or 2, wherein S1 × R is 11.0 or more.
12. The tire according to claim 1 or 2, when the tire weight is G (kg), S1 / G is 3.0 or less.
13. The tread portion has a land portion partitioned by the one or more circumferential grooves, The land part has one or more transverse grooves extending toward the inner side in the tire radial direction. The tire according to claim 1 or 2, wherein at least one of the transverse grooves has a groove width wider than the groove width on the tread surface at the inner side in the tire radial direction.
14. When, on the tread surface of the tread part, a region of 30% of the tread contact width centered on the tire equator is defined as the center region, and regions on both outer sides of the center region and within the tread contact width are defined as a pair of shoulder regions, the depth of the deepest part of the circumferential groove existing in the shoulder region is 6.0 mm or more. The tire according to claim 1 or 2.
15. When the thickness of the layer whose outer surface constitutes the tread surface of the tread part is t1 (mm), and the thickness of the belt layer is B (mm), B is 0.9 or more and 1.2 or less, and t1 / B is 7.0 or less. The tire according to claim 1 or 2.
Citation Information
Patent Citations
Rubber composition for tires, tire tread, and tire
JP2022182842A