Needleless connector with check valve having concave flow surface

Abstract

To solve the problem in existing needle-free valves where fluid accumulates on the valve head surface when medical devices are removed. [Solution] According to the present invention, a needleless connector comprises a housing having an inlet port, an outlet port, and an inner surface defining an internal cavity extending between the inlet port and the outlet port, and a compressible valve reciprocally disposed within the internal cavity. In the closed state, the upper portion of the head of the compressible valve may have a planar shape configured to contact and seal against the inner surface of the housing. In the open state, when the compressible valve is subjected to axial force, the upper portion of the head may be held in place between two clamping points between opposing walls of an inwardly inclined portion of the inner surface. Furthermore, in the open state, the upper portion of the head may have a non-planar shape that defines a fluid path extending at least partially between opposing walls of an outwardly inclined portion of the inner surface.

Description

Technical Field

[0001] The present disclosure generally relates to needleless connectors, and more particularly to needleless connectors having a valve member that defines a fluid path with a concave flow surface.

Background Art

[0002] Medical treatments often involve the infusion of a medical fluid (e.g., saline or liquid medication) to a patient using an IV catheter that is connected to a fluid source, such as an IV bag, via components of a flexible tube and fittings commonly referred to as an “intravenous (IV) set.” Certain needleless connectors may be used in an IV set and can have a self-sealing port that prevents fluid leakage when a mating medical device is separated from such a needleless connector. Additionally, the needleless connector can include a mechanical valve, e.g., a crushable valve having a flexible material that provides a self-sealing port and controls the flow of fluid within the IV set.

[0003] Due to the geometric characteristics of currently existing and / or prior art needleless valves, fluid generally accumulates on the face of the valve head when a medical device (e.g., a mating male luer) used to apply an axial force to move the valve member to an open position is removed. In these currently existing needleless valves, the fluid that accumulates on the valve head may sometimes dislodge from the valve member and flow into the fluid path for administration to the patient, thereby causing concern along with the potential for blood stream disorders.

[0004] The descriptions presented in the background art section should not be considered prior art merely because they are described or associated with in the background art section. The background art section may contain information that describes one or more aspects of the claimed technology.

Summary of the Invention

[0005] One aspect of the present disclosure provides a needleless connector having a housing and a compressible valve. The housing may have a proximal end defining an inlet port of the housing, a distal end including a base defining an outlet port of the housing, and an inner surface defining an internal cavity extending between the inlet port and the outlet port. The compressible valve may be reciprocally positioned within the internal cavity of the housing and may be configured to contact at least a portion of the inner surface. The compressible valve may have a head and a compressible body extending distally from the head. In the closed state of the compressible valve, the upper portion of the head of the compressible valve may have a planar shape configured to contact and seal against the inner surface of the housing, and in the open state in which the compressible valve is subjected to axial force, the upper portion of the head may be retained between two points of contact between opposing walls of an inwardly inclined portion of the inner surface, and the upper portion of the head may have a non-planar shape defining a fluid path extending at least partially between opposing walls of an outwardly inclined portion of the inner surface.

[0006] Several examples of this disclosure present a needleless connector having a housing and a compressible valve. The housing may have a body including an inlet of the housing, a base including an outlet of the housing, and an internal cavity defined by the inner surface of the body. A compressible valve may be located within the internal cavity and may have a head and a compressible body portion. The head may include an upper portion and an upper surface. The upper portion may have an outer circumference configured to contact and seal against the inner surface when closed, and may remain between the pinching points of the opposing inner walls within the inlet when the head is subjected to an axial force. The upper surface may form the upper boundary of the upper portion and define a fluid path extending between the pinching points when the head is subjected to an axial force. The compressible body portion may extend distally from the head.

[0007] Please understand that both the above general description and the following detailed description are illustrative and explanatory, and are intended to further present a description of the subject matter technology as claimed. Please also understand that other embodiments may be used and modifications may be made without departing from the scope of the subject matter technology.

[0008] The accompanying figures are included to illustrate specific aspects of the embodiments and should not be considered exclusive embodiments. The disclosed subject matter is subject to considerable modification, substitution, combination, and equivalents in form and function, as can be conceived by those skilled in the art and in the interest of the present disclosure. [Brief explanation of the drawing]

[0009] [Figure 1] This is a perspective view of a housing for a needleless connector according to some embodiments of the present disclosure. [Figure 2A] This is a cross-sectional view of the housing of the needleless connector shown in Figure 1, according to some embodiments of the present disclosure. [Figure 2B] A cross-sectional view of the housing shown in Figure 2A, rotated 90 degrees, is shown according to some embodiments of the present disclosure. [Figure 3] This is a perspective view showing an example of a compressible valve for a needleless connector according to some embodiments of the present disclosure. [Figure 4A] This is a cross-sectional view of a compressible valve according to some embodiments of the present disclosure, shown in Figure 3. [Figure 4B] A cross-sectional view of the compressible valve of Figure 4A, rotated 90 degrees, is shown according to some embodiments of the present disclosure. [Figure 5A] This is a perspective view of a partial cutout in the housing of a needleless connector, to which a compressible valve in the closed position is fitted, according to some embodiments of the present disclosure. [Figure 5B] Figure 5A shows a cross-sectional view of an assembled needleless connector housing and a compressible valve according to some embodiments of the present disclosure. [Figure 5C]Figure 5B shows a cross-sectional view of an assembled needleless connector housing and compressible valve, rotated 90 degrees, according to some embodiments of the present disclosure. [Figure 6A] This is a perspective view of a partial cutout of a needleless connector housing to which a valve is mounted, with an axial force applied to open the compressible valve, according to some embodiments of the present disclosure. [Figure 6B] Figure 6A shows a cross-sectional view of an assembled needleless connector housing and a compressible valve according to some embodiments of the present disclosure. [Figure 6C] This is a partially enlarged view of the upper surface of the compressible valve shown in Figure 6B, according to some embodiments of the present disclosure. [Figure 6D] Figure 6B shows a cross-sectional view of an assembled needleless connector housing and compressible valve, rotated 90 degrees, according to some embodiments of the present disclosure. [Figure 6E] This is a partial enlarged view of the upper surface of the compressible valve shown in Figure 6D, according to some embodiments of the present disclosure. [Modes for carrying out the invention]

[0010] The detailed description below describes various configurations of the subject art and is not intended to represent only the configurations in which the subject art can be practiced. The detailed description includes certain details to provide a complete understanding of the subject art. Therefore, dimensions may be provided with respect to certain embodiments as non-limiting examples. However, it will be apparent to those skilled in the art that the subject art can be practiced without these specific details. In some cases, well-known structures and components are shown in the form of block diagrams to avoid obscuring the concepts of the subject art.

[0011] This disclosure includes examples of the subject art and should not be understood as limiting the scope of the appended claims. Here, various aspects of the subject art are disclosed in accordance with specific, but non-limiting, examples. The various embodiments described herein may be carried out in different ways and variations according to the desired use or practice.

[0012] Various embodiments of this disclosure generally relate to self-sealing needleless connectors that incorporate a flexible, compressible valve located within a connector housing, such that opening a fluid path for administering a medical fluid to a patient is not affected by the tilt or collapse of the valve head. More specifically, various embodiments of this disclosure relate to needleless connectors having a housing and a compressible valve configured such that when subjected to an axial force, the tilt of the compressible valve head (which forms the fluid flow path in existing needleless connectors) disappears. Instead, in various embodiments of this disclosure, when subjected to an axial force, a concave flow surface is formed on the upper surface of the head, defining at least a portion of the fluid flow path. When the axial force is removed, the upper surface of the head (valve head) returns to a substantially flat or planar configuration, thereby resulting in a “surface seal” before the axial force is completely removed.

[0013] According to various embodiments of this disclosure, a compressible valve is designed such that, when subjected to an axial force, two portions of the outer circumference of the upper surface of the head (valve head) are pinched or otherwise retained between two points in the opposing inwardly inclined inner walls of the housing. The two points, and thus two points in the housing (referred to herein as “pinch points”), may be positioned about 180 degrees apart from each other. Thus, the inner diameter of the housing is designed to pinch the compressible valve at the two “pinch points” and to open a flow path oriented 90 degrees to each of the pinch points without tilting or otherwise compressing the valve head. In particular, the housing may further have a cross-section of opposing outwardly inclined inner walls such that when the compressible valve is subjected to an axial force and is open, a gap may be opened between the upper portion of the valve head and the outwardly inclined inner walls. The gap achieves a fluid flow path by allowing a concave flow surface to fluidly communicate with the interior of the housing.

[0014] To prevent the valve head from tilting or, in other cases, from being compressed, the valve members of the various embodiments described herein may advantageously include a core member disposed axially along at least a portion of the compressible length of the valve. The core member may be disposed at the valve head, extend along the longitudinal central axis of the needleless connector housing, and, in some embodiments, terminate at the compressible portion of the compressible valve. Thus, the core member can act as a strut so that the valve head does not tilt or, in other cases, deform when an axial force is applied to the valve head.

[0015] When two portions of the head are sandwiched between two points on the inwardly inclined inner walls of the housing facing each other, the upper surface of the valve head transitions from a substantially flat plane to a concave depression or indentation. The flow path can be defined by the concave depression or indentation and the gap that exists between the upper portion of the valve head and the outwardly inclined inner wall. Thus, the formation of the flow path occurs without the head (valve head) of the compressible valve tilting or compressing. [[ID=�]]

[0016] When a medical device (e.g., a mating male luer) is removed from the housing, the upper surface of the valve head returns to a substantially flat or planar configuration, thereby providing a face seal before the medical device is completely removed. The flat or planar shape of the upper surface of the valve head advantageously minimizes fluid that may accumulate on the surface, thereby minimizing the risk of blood flow disorders generally associated with fluid accumulating on the face (upper surface) of the valve head.

[0017] The following description is directed to the administration of a medical fluid to a patient by a healthcare provider using the disclosed needleless connector, but it should be understood that this description is merely one example of use and does not limit the scope of the claims.

[0018] FIG. 1 is a perspective view of a housing 100 of a needleless connector according to some embodiments of the present disclosure. As shown, the housing 100 can have a proximal end 105 that defines an inlet port 112 of the housing 100 and a distal end 120 that includes a base 160 that defines an outlet port 123 (shown in FIGS. 5A and 5B) of the housing 100. In some embodiments, the housing 100 can further have an inner surface 130 that defines an internal cavity 133 that at least partially extends between the proximal end 105 and the distal end 120. The housing 100 can be formed from a body portion 115 and a base portion 160. However, in some embodiments, the housing may be formed from a combination of other parts or components that are similarly sized to accommodate a compressible valve 200. In operation, for example, a fluid path can be established from the inlet port 112 to the outlet port 123 through the needleless connector.

[0019] FIG. 2A is a cross-sectional view of the housing 100 of the needleless connector of FIG. 1 according to some embodiments of the present disclosure. FIG. 2B shows a cross-sectional view of the housing of FIG. 2A rotated 90 degrees according to some embodiments of the present disclosure. As shown, the housing 100 can have an inlet port 112 that mates with a medical device (e.g., a male luer 300 (shown in FIGS. 6A-6E)) and an opening 155 that connects to the base 160 (shown in FIG. 5A) of the housing 100. As shown, the body portion 115 of the housing 100 can have one or more fluid flow paths 145 and one or more inner struts 147. The lower portion of the body portion 115 (e.g., the portion proximal to the opening 155) can have an increased diameter and can include one or more internal contact tabs 165. When one or more internal contact tabs 165 are assembled within the needleless connector, they provide a radial force that is substantially orthogonal to the longitudinal central axis X to a flange portion of a compressible valve (e.g., the compressible valve 200 shown in FIGS. 3A-3C) disposed on a valve mounting base of the base portion 160.

[0020] According to various embodiments of this disclosure, the inlet port 112 may include a port top surface 114 and a channel defined within an internal cavity 133. The inlet port 112 may include an engagement mechanism 135 for connecting to another device (e.g., a fluid transfer assembly). For example, the engagement mechanism 135 may include cooperating mechanical elements such as internal or external threads, teeth, bayonet locking elements, and other surface configurations such as tapered Luer surfaces for friction engagement. In some embodiments, the inlet port 112 may define a female Luer that mates with the Luer lock thread 135.

[0021] The inner surface 130 and the internal cavity 133 defined on the inner surface can extend longitudinally from the opening of the port top surface 114 of the inlet port 112 to the main body 115 of the housing 100. In some embodiments, as shown in Figure 2A, the inner surface 130 may be formed from a first portion of two opposing walls 110 that are inclined inward. In particular, the walls 110 can extend distally from the proximal end 105 of the housing 100 at an angle that inclins inward toward the longitudinal central axis X of the housing 100. As referred to herein, proximal refers to the direction toward the port top surface 114 of the housing 100, and distal refers to the direction toward the base 160, or bottom, of the housing 100, opposite to the port top surface 114.

[0022] The opposing wall 110 can serve as an inclined portion of the inner surface 130, and the upper portion 215 of the head 220 of the compressible valve 200 can be retained between these inclined portions when subjected to an axial force F, as shown in Figures 6A to 6C and as further described below with respect to those figures.

[0023] In some embodiments, as shown in Figure 2B, the inner surface 130 may further be formed from a second portion of an outwardly inclined opposing wall 111. In particular, the wall 111 may extend distally from the proximal end 105 of the housing 100 at an angle that inclins outward away from the longitudinal central axis X of the housing 100. The opposing wall 111 can serve as an outwardly inclined portion of the inner surface 130, thereby allowing a gap to exist between the upper portion 215 of the head 220 of the compressible valve 200 and the inner surface 130 when the compressible valve 200 is subjected to an axial force and is in an open state, as shown in Figures 6D and 6E, and as will be further described below with respect to those figures. In this open state of the compressible valve, the gap serves as a flow path 150, through which a fluid can flow into the cavity 130 in the body portion 115 of the housing and out through the outlet 123, as will be further described below.

[0024] According to several embodiments, as shown in Figure 2B, the opposing walls 111 in the outwardly inclined portion of the inner surface 130 may each be spaced about 90 degrees apart from the opposing walls 110 in the inwardly inclined portion of the inner surface 130, where the clamping point P (shown in Figures 6A to 6C) is located. As described herein, the term “clamping point” refers to a position in the housing 100 where the compressible valve 200 is held in place, or otherwise “clamped,” between the inwardly inclined walls 110 of the housing 100 when the compressible valve 200 is subjected to an axial force F that displaces the compressible valve 200 distally. Due to a reduced gap between the compressible valve 200 and the opposing inclined wall 110, where a pinching point P is located due to a reduction in the diameter of the internal cavity 130 in the inclined wall 110, the upper portion 215 of the head 220 of the compressible valve 200 is retained or otherwise "pinched" between the inclined opposing wall 110. The position of the upper portion 215 of the head "pinched" between the inclined wall 110 is referred to herein as the "pinching point". While the upper portion 215 is "pinched" between the opposing wall 110, an axial force is continuously applied to the upper surface 205 of the head, causing the upper surface 205 to deform, bend, or otherwise reversibly or elastically to take the shape of a concave groove, recess, or depression 260, which forms part of the flow path 150, as will be described in more detail with respect to Figures 6A to 6E.

[0025] In some embodiments, an internal sealing edge 170 may be defined on the inner surface 130 of the housing 100. The internal sealing edge 170 may be peripheral and may be configured to hold a compressible valve 200 (Figures 3A-3C) within the internal cavity 133 of the assembled needleless connector (shown in Figures 5A-5C). During operation, the internal sealing edge 170 may be positioned to block fluid flow in conjunction with the main sealing portion of the compressible valve 200.

[0026] As shown in the figures, the fluid passages 145 can alternate with the inner supports 147. In some embodiments, the fluid passages 145 may be smaller than the inner supports 147. Furthermore, the fluid passages 145 can extend further to the lower part of the main body 115 between adjacent internal contact tabs 165. In this regard, the fluid path can extend to the base 160 of the housing 100, which is connected to the main body 115, and further to the outlet port 123 (shown in Figures 5A and 5B).

[0027] Figure 3 is a perspective view showing an example of a compressible valve for a needleless connector according to some embodiments of the present disclosure. Figure 4A is a cross-sectional view of the compressible valve of Figure 3 according to some embodiments of the present disclosure. Figure 4B is a cross-sectional view of the compressible valve of Figure 4A rotated 90 degrees, according to some embodiments of the present disclosure.

[0028] Figures 3 to 4B show a compressible valve 200 in one example. The compressible valve 200 may include a head 220 and a compressible body 230 extending distally from the head 220. In a particular embodiment, the head 220 has a columnar portion 222 having an axis C that, when assembled within the needleless connector housing 100, substantially corresponds to the longitudinal central axis X of the needleless connector housing. The longitudinal central axis C may extend longitudinally through the head 220 and body 230 of the compressible valve 200. As shown, the body 230 of the compressible valve 200 may have the same axis as the head or other parts of the compressible valve 200. Furthermore, the axis of the compressible valve portion can be substantially aligned with the longitudinal central axis X of the needleless connector housing 100 in both the non-activated state (e.g., alone or within a connector but not displaced by a medical device) and the activated state (e.g., when an axial force is applied to the compressible valve 200 using a medical device, e.g., a male Luer 300 (shown in Figures 6A to 6D)). Unlike existing compressible valves in which the axis of the compressible valve portion changes and pivots relative to the longitudinal central axis when the compressible valve is activated by a medical device, the compressible valve 200 in the various embodiments described herein is configured to maintain alignment of the axis C of the compressible valve 200 with the longitudinal central axis X of the needleless connector housing 100. In particular, to achieve this configuration, the compressible valve 200 has a core member 250 that is axially positioned along at least a portion of the length of the compressible valve 200. As shown in the figure, the core member 250 is positioned on the head 220, extends along the longitudinal central axis X of the needleless connector housing 100, and terminates at the compressible portion 255 of the compressible valve 200. Thus, the core member 250 can act as a support to prevent the head 220 of the compressible valve from tilting or otherwise deforming when an axial force is applied to the compressible valve 200.

[0029] According to several embodiments, the head 220 of the compressible valve 200 may have an upper portion 215 including a top surface 205. The upper portion 215 may be in the form of a circumferential lip or similar projection that slidably and sealably engages with the inlet port 112 of the needleless connector housing 100. In the assembled configuration of the compressible valve 200 and the housing 100, the top surface 205 may be oriented at a plane angle perpendicular to the longitudinal central axis X, as shown in Figures 5A and 5B. In several embodiments, the head 200 includes at least one notch 210 positioned along the outside of the head and adjacent to the upper portion 215, located distal to the upper portion. For example, as shown, the head 220 may include two notches 210 positioned on both sides of the outside of the column portion 222 of the body portion 220. The notches 210 may be configured as arched recesses within the column portion 222. However, it should be understood that the implementation of the notch can include, but is not limited to, a variety of shapes and sizes, such as notches having arched, triangular, polygonal, or various geometric cross-sectional shapes. The above configuration of the notch 210 positioned on the head 200 allows the upper surface 205 of the compressible valve member 200 to bend distally into an arch shape when the head 220 is subjected to an axial force and both ends of the upper portion 215 are sandwiched between and within the inner surfaces 133 of the housing 100. Thus, as will be described in more detail with respect to Figures 6A to 6D, when the head 220 is subjected to an axial force, a concave flow path may be formed or otherwise defined on the upper surface 205.

[0030] However, in some embodiments, the column portion 222 of the head 220 of the compressible valve 200 does not have to include a notch 210, and instead may have a discontinuous segment that functions similarly to a notch 210. For example, a portion of one or both sides of the head 220 may be formed from a different material (or the same material with different hardness values) than the rest of the head 220.

[0031] According to various embodiments of this disclosure, the body 230 of the compressible valve 200 may be in the form of an elongated compressible cylindrical body including a series of concentrically arranged compressible segments 235. The concentrically arranged compressible segments 235 are configured to compress when an axial force is applied to the head 220 of the compressible valve 200, allowing the segments 235 to compress in order to allow downward (i.e., distal) displacement of the compressible valve 200. Thus, a flow path can be opened to fluidly connect the inlet port 112 and the outlet port 123, as will be described in more detail with respect to Figures 6D and 6E. In some embodiments, the body 230 may be further connected to or otherwise integrally formed with a flange portion 240 that secures the compressible valve 200 within the housing 100. As shown, the flange portion 240 may be positioned along the compressible body 230 of the compressible valve.

[0032] The compressible valves 200 of the various embodiments described herein offer several advantages over the prior art, or otherwise existing compressible valves, in that when an axial force is applied, the head further compresses, collapses, tilts, and / or bends in accordance with that axial force to open a flow path. Due to the compression, collapse, tilting, and / or bending configuration of the head of the prior art compressible valve, it is not possible to maintain coaxial alignment of the axis C of the compressible valve 200 with the longitudinal central axis X of the needleless connector housing 100. Therefore, due to the geometric configuration of currently existing needleless valves, when an axial force is applied to the prior art compressible valve, the deformation and compression of the head prevents the desired clamping of the valve head between opposing walls to form a concave flow path. Instead, the flow path in currently existing needleless valves is formed as a result of the tilting, collapse, and compression of the compressible valve. Conventional compressible valve heads require additional time to depressurize after the axial force is removed, returning to their undeformed state. Therefore, conventional compressible valves suffer from the drawback that fluid accumulates and deposits on the upper surface of the valve head during this depressurization period. This fluid accumulation on the valve head is undesirable because, in some cases, the accumulated fluid may detach from the valve and enter the fluid used to administer medical fluids to patients, thereby causing concern along with the possibility of blood flow disorders.

[0033] In contrast, when a medical device (e.g., a male luer) applying an axial force F is removed from the housing 100 of the needleless connector in the various embodiments described herein, the upper surface 205 of the valve head returns to a substantially flat or planar configuration even before the medical device is completely removed, thereby conveniently providing a surface seal before fluid can accumulate on the upper surface 205. The flat or planar shape of the upper surface of the valve head that provides a surface seal conveniently minimizes the amount of fluid that may accumulate on the surface. Thus, anxiety, along with the possibility of blood flow disorders commonly associated with fluid accumulation on the surface (upper surface) of the valve head, can be minimized or otherwise prevented.

[0034] Accordingly, the needleless connector 500 of the various embodiments described herein is configured such that when subjected to an axial force F, the inclination of the head 220 of the compressible valve 200 is eliminated. In particular, the compressible valve 200 of the various embodiments described herein is designed such that, when subjected to an axial force F, two portions of the outer circumference of the upper surface 205 of the head (otherwise referred to as the valve head) 220 are clamped or otherwise secured between two clamping points in the opposing inwardly inclined inner walls of the housing 100. Accordingly, the inner diameter of the housing 100 is designed to clamp the compressible valve at the two clamping points and also to open flow paths oriented 90 degrees to each of the clamping points without inclining or otherwise compressing the head 220. The housing 100 may further be configured with opposing outward-sloping inner wall cross-sections such that when the compressible valve 200 is subjected to an axial force and opens, a gap can be opened between the upper portion 215 of the head and the outward-sloping inner wall 111, forming part of the flow path 150.

[0035] Figure 5A is a perspective view of a partial cutout in the housing of a needleless connector 500, to which a compressible valve 200 in the closed position is mounted, according to some embodiments of the present disclosure. Figure 5B is a cross-sectional view of the assembled needleless connector housing and compressible valve of Figure 5A, according to some embodiments of the present disclosure. Figure 5C is a cross-sectional view of the assembled needleless connector housing and compressible valve of Figure 5B, rotated 90 degrees, according to some embodiments of the present disclosure.

[0036] According to various embodiments of the present disclosure, as described above, the distal end of the housing 100 forming the base 160 may include an outlet port 123 for interconnecting with a medical device and a valve mounting base 175. The valve mounting base 175 may have a rim 180 defining a recess having one or more air passages. The base 160 may further include one or more fluid passages 145 that achieve a fluid flow path from the internal cavity 133 of the housing 100 to the outlet port 123 of the base 160.

[0037] The base portion 160 may be dimensioned to connect to the main body portion 115 or, in other cases, to be integrally formed with the main body portion to form the housing 100 of the needleless connector 500. In some embodiments, the outlet port 123 may include an engagement mechanism for connecting to another device or to an interconnecting tube. For example, the outlet port 123 may have a male Luer tapered fitting and Luer lock threading (not shown) for interconnecting medical device instruments. However, the engagement mechanism of the outlet port 123 may include other cooperating mechanical elements.

[0038] Figures 5A to 5C present longitudinal cross-sectional views of a needleless connector 500, showing a compressible valve 200 within a housing 100 formed by a main body 115 and a base 160. The assembled needleless connector 500, as shown in Figures 5A to 5C, is configured to seal any fluid from the interconnected fluid path connected to the outlet port 123, sealing it out through the inlet port 112. In some embodiments, the needleless connector 500 may be assembled such that the flange portion 240 of the compressible valve 200 is connected, snap-fitted, or otherwise attached to the valve mounting base 175 of the base 160.

[0039] The internal cavity 133 of the housing 100 may be positioned on top of the compressible valve 200, which is connected to the base portion 160, so that the head 220 of the compressible valve 200 is aligned and positioned within the inlet port 112. When assembled, the upper surface 205 of the head 220 of the compressible valve 200 may have a plane that is substantially perpendicular to the longitudinal central axis X or to the axis of the column portion 222 of the head 220 when the head 220 is engaged with the inlet port 112 of the housing 100. Furthermore, one or more internal contact tabs 165 (shown in Figure 2A) located on the lower portion of the body portion 115 surround the side wall of the flange portion 240 and apply pressure to the side wall to fix and / or secure the compressible valve 200 within the housing 100. During operation, the compressible valve 200 of the needleless connector can be compressed and crushed when an axial force is applied to the upper surface 205 of the compressible valve 200, as described in more detail below, and can be expanded and repositioned when the axial force is removed.

[0040] Therefore, one or more internal contact tabs 165 can bring radial forces substantially perpendicular to the longitudinal central axis X to the side walls of the flange portion 240. In this regard, when an axial force is applied to the upper surface 205 of the head 220 of the compressible valve 200, the effect of the axial force brought to the base 120 of the housing 100 via the compressible valve 200 is reduced, if not eliminated. Such resulting axial forces applied to the base 120 may act against or deviate from the fusion connection between the base 120 and the body portion 115, and over time, may unfavorably cause the fusion connection to break and / or separate.

[0041] Figures 5A to 5C show the closed needleless connector 500, for example, before an axial force F is applied to the upper surface 205 of the head 220 of the compressible valve 200, or, in some embodiments, after the applied axial force F has been released from the upper surface 205 of the head 220 and the upper surface 205 has been realigned with the opening of the inlet 112.

[0042] As shown in Figures 5A and 5B, the inner surface 130 can be dimensioned to appropriately accommodate the compressible valve 200. In particular, the inner surface 130 at the inlet 112 of the housing 100 can be dimensioned to slidably accommodate the upper portion 215 within the housing 100. In some embodiments, the upper portion 215 of the compressible valve member 200 can be configured to seal between the inner surface 130 of the housing and the outer circumference of the head 220 when the needleless connector 500 is in the closed position shown in Figures 5A to 5C. In particular, in the closed position of the compressible valve 200, the upper portion 215 of the head 220 can have a planar or otherwise substantially flat shape configured to contact and seal against the inner surface 130 of the housing 100. Thus, fluid flow between the inlet port 112 and the outlet port 123 can be blocked.

[0043] Figures 6A to 6E show the open needleless connector 500 when, for example, an axial force is applied to the upper surface 205 of the head 220 of the compressible valve. Figure 6A is a perspective view of a partial cutout of the housing 100 of the needleless connector 500 to which the valve 200 is mounted, with an axial force applied to open the compressible valve 200, according to some embodiment of the present disclosure. Figure 6B is a cross-sectional view of the assembled needleless connector housing and compressible valve of Figure 6A, according to some embodiment of the present disclosure. Figure 6C is a partial enlarged view of the upper surface of the compressible valve of Figure 6B, according to some embodiment of the present disclosure.

[0044] Figures 6A to 6C present longitudinal cross-sectional views of the needleless connector 500 showing the compressible valve 200 during the initial introduction of a medical device 300 into the inlet port 112. When the medical device 300 (e.g., a male Luer with a central channel 310, a syringe, or any other medical device capable of transferring fluid into the needleless connector 500) is inserted into the inlet port 112 of the needleless connector 500, an axial force F is applied from the medical device 300 to the compressible valve 200, thereby displacing the compressible valve 200 distally within the housing 100. As the compressible valve 200 is displacing distally, the outer circumference of the upper portion 215 of the head 220 may be held in place at a point P between opposing walls 110 extending distally from the proximal end 105 of the housing 100 at an angle inclined inward toward the longitudinal central axis X of the housing 100. As the upper portion 215 is held between the opposing wall 110 at the point P and an axial force continues to displace the compressible valve 200 distally, the upper portion 215 of the head 220 can bend slightly distally into an arc shape, as shown in the upper surface 205 in Figures 6B and 6C. As a result, the upper surface 205 of the upper portion 215 of the compressible valve 200 can be deformed from a planar shape (without an axial force F applied) to a non-planar shape 260. According to some embodiments, the non-planar shape 260 can define at least a portion of a fluid path 150 that extends at least partially between the opposing wall 111 in the outwardly inclined portion of the inner surface 130, as further described with respect to Figures 6D and 6E.

[0045] In particular, the non-planar shape 260 of the upper portion 215, which defines at least a portion of the flow path 150, can be shaped like a concave groove, recess, or depression 260 opening into the flow path 150, as will be described in more detail with respect to Figures 6A to 6E. Thus, the flow path 150 can be defined by the concave groove, recess, or depression of the non-planar shape 260 and the gap that exists between the upper portion 215 of the head 220 of the compressible valve 200 and the inner surface 130 of the compressible valve 200 in the open state.

[0046] As shown in the figure, when an axial force F is applied, the core member 250, which is axially positioned along the length of the head 220, maintains axial alignment (matching) between the longitudinal central axis of the compressible valve member and the longitudinal central axis of the housing when the axial force is applied. In particular, the core member 250 can ensure that the head is not deformed or crushed by the axial force F in any other case, except for the bow-shaped bend or deflection of the upper surface 205 of the upper portion 215, where the concave recess 260 of the fluid flow path 150 is formed.

[0047] In some embodiments, the clamping points P can be spaced apart from each other. In particular, as described above, each clamping point P can be positioned on opposite sides of opposing walls 110, as shown in Figures 6B and 6C. Thus, in some embodiments, the clamping points P can be positioned on opposing walls 110 at angles of approximately 180 degrees apart from each other. For example, as shown in Figure 6C, the clamping points P can be positioned on opposite and opposite sides of each other along a common axis Y extending through the clamping points P.

[0048] Figure 6D is a cross-sectional view of the assembled needleless connector housing 100 and compressible valve 200 of Figure 6B, rotated 90 degrees according to some embodiments of the present disclosure. Figure 6E is a partial enlarged view of the top surface 205 of the compressible valve 200 of Figure 6D, according to some embodiments of the present disclosure. Figures 6D and 6E present a longitudinal cross-sectional view of the needleless connector 500 showing the compressible valve 200 when a medical device 300 is first introduced into the inlet port 112.

[0049] As previously mentioned with respect to Figures 6A to 6C, the recess defined by the non-planar shape 260 formed on the upper surface 205 of the head 220 as a result of the axial force F applied in conjunction with the clamping of the upper portion 215 between the clamping points P of the opposing walls 110 of the housing can define a portion of the fluid path 150 that extends at least partially between the opposing walls 111 in the outwardly inclined portion of the inner surface 130. Figures 6D and 6E present longitudinal cross-sectional views of the needleless connector 500 rotated 90 degrees from the figures shown in Figures 6A to 6C. As previously mentioned, the medical device 300 can be used to apply an axial force F to displace the compressible valve 200 distally within the housing 100. When the compressible valve 200 is displaced distally and the outer circumference of the upper portion 215 of the head 220 is held in place at a pinching point P in the opposing inwardly sloping wall 110, a fluid path (indicated by arrows) at least partially defined between the pinching points P by the non-planar shape of the upper portion 205 of the head opens into the internal cavity 133 of the housing 100. As previously mentioned, the opposing wall 111 can act as an outwardly sloping portion of the inner surface 130, allowing a gap to exist between the upper portion 215 of the head 220 of the compressible valve 200 and the inner surface 130 when the compressible valve 200 is subjected to an axial force and is in the open state. In this open state of the compressible valve, the gap acts as a path through which fluid can flow into the cavity 130 in the body portion 115 of the housing and out through the outlet 123. In some embodiments, as described above with respect to Figure 2B, the opposing walls 111 in the outwardly inclined portion of the inner surface 130 can each be spaced about 90 degrees apart from the opposing wall 110 in the inwardly inclined portion of the inner surface 130, where the pinching point P (shown in Figures 6A to 6C) is located. Thus, the flow path 150 defined by the concave groove, recess, or depression 260 and the gap between the upper portion 215 of the head 220 of the compressible valve 200 and the inner surface 130 in the open state of the compressible valve 200 can be oriented perpendicular to a common axis Y extending through the pinching point P.

[0050] As shown in the figure, with the compressible valve 200 open, the fluid can flow from the central channel 310 of the medical device 300, positioned at the inlet 112, into the concave recess 260 of the flow path 150 in the cavity 133, and out through the outlet port 123. Thus, the medical fluid can be administered to the patient through the outlet port 123 of the housing 100.

[0051] In some embodiments, when the axial force F is removed and the compressible valve 200 returns to the closed position, the clamping force at each of the clamping points between the inner surface 130 of the housing 100 and the upper portion 215 of the head 220 can be released, and the upper portion 215, which defines the concave recess 260 of the fluid path 150, can return from a concave shape to a flat shape.

[0052] Therefore, the configuration of the needleless connector 500 in the various embodiments described herein is conveniently designed to clamp a compressible valve 200 at two “clamping points” of the housing 100 to open a flow path oriented 90 degrees to each of the clamping points without tilting or otherwise compressing the valve head. To prevent the valve head from tilting or otherwise compressing, a core member 250 is axially positioned along at least a portion of the length of the compressible valve, extending along the longitudinal central axis of the needleless connector housing, and in some embodiments terminating at the compressible portion of the compressible valve. Conveniently, the core member can act as a support to prevent the valve head from tilting or otherwise compressing or deforming when subjected to an axial force F. As described above, when the two portions of the head 220 are clamped between the two clamping points P, the upper surface 205 of the valve head transitions from a substantially flat plane to a concave recess or depression. Thus, the flow path can be defined by a concave depression or recess and the gap between the upper surface of the valve head and the outwardly inclined inner wall. Therefore, unlike some compressible valves, the formation of the flow path does not result from the inclination or compression of the head of the compressible valve (valve head), but rather from the pinching and the formation of a concave depression on the upper surface 205.

[0053] When the medical device 300, which applies an axial force F, is removed from the housing 100, the upper surface 205 of the valve head can return to a substantially flat or planar configuration, thereby, conveniently, providing a surface seal even before the medical device is completely removed from the housing 100. The flat or planar shape of the upper surface 205 of the head 220, which provides a surface seal, conveniently minimizes the possibility of fluid accumulating on the upper surface 205 (i.e., the valve surface). Thus, concerns, along with the possibility of blood flow disorders generally associated with fluid accumulating on the surface (upper surface) of the valve head, can be minimized or otherwise prevented.

[0054] The subject technology is illustrated, for example, according to the various embodiments described below. Various examples of the subject technology are presented as numbered clauses (1, 2, 3, etc.) for convenience. These are presented as examples and are not intended to limit the subject technology. Note that any of the subordinate clauses may be combined in any combination and may be placed in their respective independent clauses, for example, Clause 1 or Clause 5. Other clauses may be presented in a similar manner.

[0055] Clause 1. A needleless connector comprising: a housing having a proximal end defining an inlet port of the housing, a distal end including a base defining an outlet port of the housing, and an inner surface defining an internal cavity extending between the inlet port and the outlet port; and a compressible valve having a head and a compressible body extending distally from the head, wherein in the closed state of the compressible valve, the upper portion of the head of the compressible valve has a planar shape configured to contact and seal against the inner surface of the housing; in the open state of the compressible valve subjected to axial force, the upper portion of the head is secured between two points of contact between opposing walls of an inwardly inclined portion of the inner surface; and the upper portion of the head has a non-planar shape defining a fluid path extending at least partially between opposing walls of an outwardly inclined portion of the inner surface.

[0056] Clause 2. The needleless connector described in Clause 1, wherein the two clamping points are spaced approximately 180 degrees apart from each other.

[0057] Clause 3. The needleless connector according to Clause 2, wherein each of the opposing walls in the outwardly inclined portion of the inner surface is spaced at approximately 90 degrees from the opposing wall in the inwardly inclined portion of the inner surface.

[0058] Clause 4. The needleless connector according to Clause 2, wherein the fluid path is oriented perpendicular to a common axis extending through the clamping point.

[0059] Clause 5. The needleless connector according to Clause 2, wherein the non-planar shape of the upper portion of the head that defines the fluid path has a concave shape.

[0060] Clause 6. The needleless connector according to Clause 5, wherein when the axial force is removed, the clamping force between the inner surface of the housing and the head at each of the clamping points is released, and the upper portion through which the fluid path is defined transitions from the concave shape back to the planar shape.

[0061] Clause 7. The needleless connector according to Clause 6, wherein the upper surface of the planar shape of the head provides a surface seal between the head and the inner surface of the housing.

[0062] Clause 8. The needleless connector according to any one of Clauses 1 to 7, wherein the compressible valve further comprises a core member axially positioned along at least a portion of the length of the compressible valve, the core member being configured to maintain axial alignment between the longitudinal central axis of the compressible valve and the longitudinal central axis of the housing when the axial force is applied.

[0063] Clause 9. The needleless connector according to any one of Clauses 1 to 8, wherein the head has at least one notch positioned along the outside of the head.

[0064] Clause 10. The needleless connector according to any one of Clauses 1 to 9, wherein the compressible valve further comprises a flange portion positioned along the main body portion to secure the compressible valve within the housing.

[0065] Clause 11. A needleless connector comprising a housing having a body including an inlet, a base including an outlet, and an internal cavity defined by the inner surface of the body, and a compressible valve disposed within the internal cavity, the compressible valve having a head including an upper portion having an outer circumference configured to (i) contact and seal with the inner surface when closed, and (ii) remain between pinching points in opposing walls of the inner surface within the inlet when the head is subjected to an axial force, and an upper surface forming the upper boundary of the upper portion, which defines a fluid path extending between the pinching points when the head is subjected to the axial force, and a compressible body portion extending distally from the head.

[0066] Clause 12. The pinless connector as described in Clause 11, wherein the clamping points are spaced approximately 180 degrees apart from each other.

[0067] Clause 13. The needleless connector according to Clause 11 or 12, wherein the opposing walls of the inner surface where the clamping point is located are inclined inward toward each other.

[0068] Clause 14. The needleless connector according to any one of Clauses 1 to 13, wherein the upper surface of the head has a planar shape configured to contact and seal against the inner surface of the housing when the head is not subjected to the axial force.

[0069] Clause 15. The needleless connector according to any one of Clauses 1 to 14, wherein the fluid path is defined between the opposing inner walls that are inclined outward and away from each other.

[0070] Clause 16. The needleless connector according to Clause 15, wherein each of the opposing walls inclined outward on the inner surface is spaced at approximately 90 degrees from the clamping point.

[0071] Clause 17. The needleless connector according to Clause 15, wherein the upper surface of the head defining the fluid path has a non-planar shape when the compressible valve subjected to the axial force is open.

[0072] Clause 18. The non-planar shape of the upper portion of the head defining the fluid path is concave, as described in Clause 17.

[0073] Clause 19. The needleless connector according to Clause 18, wherein when the axial force is removed, the clamping force between the inner surface of the housing and the head at each of the clamping points is released, and the upper surface on which the fluid path is defined transitions from the concave shape to the planar shape.

[0074] Clause 20. The needleless connector according to any one of Clauses 1 to 18, wherein the fluid path is oriented perpendicular to a common axis extending through the clamping point.

[0075] In some embodiments, any of the provisions herein may be dependent on any one of the independent provisions or any one of the dependent provisions. In one embodiment, any provision (e.g., dependent or independent provision) may be combined with any one or more other provisions (e.g., dependent or independent provision). In one embodiment, a claim may include some or all of the words (e.g., step, action, means or component) listed in a provision, sentence, phrase, or paragraph. In one embodiment, a claim may include some or all of the words listed in one or more provisions, sentences, phrases, or paragraphs. In one embodiment, some of the words in each provision, sentence, phrase, or paragraph may be deleted. In one embodiment, additional words or elements may be added to a provision, sentence, phrase, or paragraph. In one embodiment, the subject art may be carried out without utilizing some of the components, elements, functions, or actions described herein. In one embodiment, the subject art may be carried out by utilizing additional components, elements, functions, or actions.

[0076] This disclosure is provided to enable any person skilled in the art to practice the various configurations described herein. This disclosure provides various examples of the subject art, and the subject art is not limited to these examples. Various modifications to these embodiments will be readily apparent to a person skilled in the art, and the general principles defined herein may be applied to other embodiments.

[0077] References to singular elements are intended to mean "one or more" and not "one and just one" unless specifically stated otherwise. The term "several" refers to one or more unless specifically stated otherwise. Masculine pronouns (e.g., his) include feminine and neuter pronouns (e.g., her and her), and vice versa. Headings and subheadings, where present, are used merely for convenience and do not limit the invention.

[0078] The term “exemplary” is used herein to mean “serving as an example or illustration.” An embodiment or design described herein as “exemplary” is not necessarily construed as being preferable or advantageous to other embodiments or designs. In one embodiment, various alternative configurations and operations described herein may be considered at least equivalent.

[0079] As used herein, the phrase “at least one of” following a set of items, when accompanied by the term “or” to separate any of those items, modifies the enumerated set as a whole, rather than each of the enumerated items. The phrase “at least one of” does not require the selection of at least one item; rather, it allows the meaning to include at least one of any one of the items and / or at least one of any combination of the items and / or at least one of each of the items. For example, the phrase “at least one of A, B, or C” may refer to A only, B only, or C only, or any combination of A, B, and C.

[0080] The terms "aspects," etc., do not imply that such aspects are essential to the subject art, nor that such aspects apply to all configurations of the subject art. Disclosures relating to aspects may apply to all configurations or one or more configurations. Aspects may provide one or more examples. The terms "aspects," etc., may refer to one or more aspects, and vice versa. The terms "examples," etc., do not imply that such examples are essential to the subject art, nor that such examples apply to all configurations of the subject art. Disclosures relating to examples may apply to all examples or one or more examples. Examples may provide one or more examples. The terms "examples," etc., may refer to one or more examples, and vice versa. The terms "configuration," etc., do not imply that such configurations are essential to the subject art, nor that such configurations apply to all configurations of the subject art. Disclosures relating to configurations may apply to all configurations, or one or more configurations. The term "structure" may provide one or more examples. The terms "structure," etc., may refer to one or more structures, and vice versa.

[0081] In one embodiment, unless otherwise stated, all measurements, values, ratings, locations, sizes, dimensions, and other specifications described herein, including those in the following claims, are approximate and not precise. In one embodiment, they are intended to be within a reasonable range that is not inconsistent with the functions to which they relate and with the established practices of the art to which they belong.

[0082] The specific order or hierarchy of steps or actions in the disclosed process or method is to be understood as an example of an exemplary approach. The specific order or hierarchy of steps, actions, or processes may be rearranged based on implementation priorities or scenarios. Some of the steps, actions, or processes may be performed simultaneously. In some implementation priorities or scenarios, certain actions may or may not be performed. Some or all of the steps, actions, or processes may be performed automatically without user intervention. The claims for the attached method present various elements of steps, actions, or processes in a sample order and are not intended to limit the present order or hierarchy.

[0083] All structural and functional equivalents to elements of various aspects described throughout this disclosure, whether known to those skilled in the art or to be known thereafter, are expressly incorporated herein by reference and intended to be encompassed by the claims. Furthermore, nothing disclosed herein is intended to be made available to the public, whether such disclosure is expressly contained in the claims or not. No element of a claim should be construed under Section 112(f) of the United States Patent Act unless it is expressly described using the phrase “means for” or, in the case of a method claim, “step for.” Moreover, to the extent that terms such as “include” and “have” are used, such terms are intended to be as comprehensive as the term “comprise” is used, as “comprise” is construed when it is used as a transitional clause in a claim.

[0084] The Title of the Invention, Background Art, Summary of the Invention, Brief Description of the Drawings, and Abstract of the Disclosure are incorporated herein by reference and provided not as a limiting description of the Disclosure, but as exemplary examples of the Disclosure. The Disclosure is filed with the understanding that these are not to be used to limit the scope or meaning of the claims. Furthermore, in the Detailed Description, it is found that the Description provides exemplary examples, and that various features are grouped together in various embodiments for the purpose of streaming the Disclosure. The methods of the Disclosure should not be construed as indicating an intention that the claimed subject matter requires more features than expressly described in each claim. Rather, as the attached claims indicate, the subject matter of the Invention has fewer features than all the features of a single disclosed configuration or operation. The attached claims are incorporated herein by reference to the Detailed Description, and each claim is based on itself as separately claimed subject matter.

[0085] The claims are not intended to be limited to the embodiments described herein, but should be given a complete scope consistent with the language of the claims and encompass all legal equivalents. However, none of the claims are intended, nor should they be construed, to encompass subject matter that does not meet the requirements of Section 101, 102, or 103 of the U.S. Patent Act.

Claims

1. A housing having a proximal end defining an inlet port of the housing, a distal end including a base defining an outlet port of the housing, and an inner surface defining an internal cavity extending between the inlet port and the outlet port, A compressible valve reciprocatingly arranged within the internal cavity, configured to contact at least a portion of the inner surface, and having a head and a compressible body portion extending distally from the head. A needleless connector having, In the closed state of the compressible valve, the upper portion of the head of the compressible valve has a planar shape configured to contact and seal against the inner surface of the housing, In the open state where the compressible valve is subjected to an axial force, The upper portion of the head is fastened between two clamping points, between the opposing walls of the inwardly inclined portion of the inner surface, and The upper portion of the head has a non-planar shape that defines a fluid path that extends at least partially between the opposing walls of the outwardly inclined portion of the inner surface. Needleless connector.

2. The needleless connector according to claim 1, wherein the two clamping points are spaced approximately 180 degrees apart from each other.

3. The needleless connector according to claim 2, wherein the opposing walls in the outwardly inclined portion of the inner surface are spaced approximately 90 degrees apart from the opposing walls in the inwardly inclined portion of the inner surface.

4. The needleless connector according to claim 2, wherein the fluid path is oriented to be perpendicular to a common axis extending through the clamping point.

5. The needleless connector according to claim 2, wherein the non-planar shape of the upper part of the head that defines the fluid path is concave.

6. The needleless connector according to claim 55, wherein when the axial force is removed, the clamping force between the inner surface of the housing and the head at each of the clamping points is released, and the upper portion in which the fluid path is defined transitions from the concave shape back to the planar shape.

7. The needleless connector according to claim 6, wherein the planar upper surface of the head provides a surface seal between the head and the inner surface of the housing.

8. The needleless connector according to claim 1, wherein the compressible valve further comprises a core member axially positioned along at least a portion of the length of the compressible valve, the core member being configured to maintain axial alignment between the longitudinal central axis of the compressible valve and the longitudinal central axis of the housing when the axial force is applied.

9. The needleless connector according to claim 1, wherein the head has at least one notch arranged along the outside of the head.

10. The needleless connector according to claim 1, wherein the compressible valve further has a flange portion arranged along the main body portion so as to fix the compressible valve within the housing.

11. A housing comprising a body including an inlet of the housing, a base including an outlet of the housing, and an internal cavity defined by the inner surface of the body, A compressible valve located within the internal cavity A needleless connector having, The aforementioned compressible valve is It is the head, (i) an upper portion having an outer circumference configured to contact the inner surface and seal against the inner surface when in a closed state, and (ii) when the head is subjected to an axial force, it is configured to remain between the clamping points of the opposing walls of the inner surface in the inlet, The upper surface forming the upper boundary of the upper portion, which defines a fluid path extending between the clamping points when the head is subjected to the axial force. The head, including A compressible main body portion extending distally from the head portion and A needleless connector.

12. The pinless connector according to claim 11, wherein the clamping points are spaced approximately 180 degrees apart from each other.

13. The needleless connector according to claim 11, wherein the opposing walls on the inner surface where the clamping point is located are inclined inward toward each other.

14. The needleless connector according to claim 11, wherein the upper surface of the head has a planar shape configured to contact and seal against the inner surface of the housing when the head is not subjected to the axial force.

15. The needleless connector according to claim 11, wherein the fluid path is defined between the opposing inner walls that are inclined outward so as to be separated from each other.

16. The needleless connector according to claim 15, wherein the opposing walls on the inner surface that are inclined outward are each spaced about 90 degrees apart from the clamping point.

17. The needleless connector according to claim 15, wherein the upper surface of the head defining the fluid path has a non-planar shape when the compressible valve subjected to the axial force is in the open state.

18. The needleless connector according to claim 17, wherein the non-planar shape of the upper part of the head that defines the fluid path is concave.

19. The needleless connector according to claim 18, wherein when the axial force is removed, the clamping force between the inner surface of the housing and the head at each of the clamping points is released, and the upper surface on which the fluid path is defined transitions from the concave shape to the flat shape.

20. The needleless connector according to claim 11, wherein the fluid path is oriented to be perpendicular to a common axis extending through the clamping point.

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