Aerosol delivery device including a movable cartridge and related assembly method

Abstract

This disclosure relates to an aerosol delivery device. [Solution] This disclosure relates to an aerosol delivery device 100. The aerosol delivery device may include a housing 102 and a cartridge 200 which includes a sprayer 212 and a storage container 214 configured to contain an aerosol precursor composition. The cartridge may be configured to move between a retracted configuration and an extended configuration with respect to at least a portion of the housing. Related assembly methods are also provided.

Description

Technical Field

[0001] The present disclosure relates to an aerosol delivery device, and more particularly to an aerosol delivery device that includes a cartridge movable between a plurality of configurations with respect to a separate housing. The aerosol delivery device includes an atomizer having a heating element configured to heat an aerosol precursor. An aerosol precursor composition that may include components made from, derived from, or incorporating tobacco is heated by the atomizer to produce an inhalable substance for human consumption.

Background Art

[0002] Many smoking devices have been proposed over the years as improvements or alternatives to smoking products that require the combustion of tobacco for use. Many of these devices have been intentionally designed to provide the sensation associated with cigarette, cigar, or pipe smoking without delivering a significant amount of incomplete combustion and pyrolysis products resulting from tobacco combustion. To this end, numerous smoking products, flavor generators, and medical inhalers have been proposed that attempt to provide the sensation of cigarette, cigar, or pipe smoking by utilizing electrical energy to vaporize or heat volatile materials, or without significantly burning tobacco. For example, see the various alternative smoking articles, aerosol delivery devices, and heat sources described in the background art described in U.S. Patent Application Publication No. 2013 / 0255702 by Griffith Jr. et al., U.S. Patent Application Publication No. 2014 / 0000638 by Sebastian et al., U.S. Patent Application Publication No. 2014 / 0060554 by Collett et al., U.S. Patent Application Publication No. 2014 / 0096781 by Sears et al., U.S. Patent Application No. 13 / 826,929 filed March 14, 2013, and U.S. Patent Application No. 14 / 011,992 filed August 28, 2013. See also, for example, the various embodiments of the product and heating configuration described in the background art sections of U.S. Patent No. 5,388,594 by Counts et al. and No. 8,079,371 by Robinson et al., which are incorporated in their entirety herein by reference.

[0003] Certain existing embodiments of aerosol delivery devices include a control body and a cartridge. A power source (e.g., a battery) may be located within the control body, and the aerosol precursor composition may be located within the cartridge. The cartridge and the control body engage with each other to define an elongated tubular configuration. However, certain other shape elements of aerosol delivery devices may be desirable. [Prior art documents] [Patent Documents]

[0004] [Patent Document 1] U.S. Patent Application Publication No. 2013 / 0255702 [Patent Document 2] U.S. Patent Application Publication No. 2014 / 0000638 [Patent Document 3] U.S. Patent Application Publication No. 2014 / 0060554 [Patent Document 4] U.S. Patent Application Publication No. 2014 / 0096781 [Patent Document 5] U.S. Patent Application No. 13 / 826,929 [Patent Document 6] U.S. Patent Application No. 14 / 011,992 [Patent Document 7] U.S. Patent No. 5,388,594 [Patent Document 8] U.S. Patent No. 8,079,371 [Overview of the project]

[0005] This disclosure relates to an aerosol delivery device that may, in certain embodiments, be characterized as an e-cigarette.

[0006] In one embodiment, an aerosol delivery device is provided. The aerosol delivery device may include a sprayer, a storage container configured to contain an aerosol precursor composition, a housing, and a cartridge having a mouthpiece. The housing may also be referred to as a control body, and in some embodiments, the cartridge may be releasably connected to the housing. The cartridge may be movable between an extended configuration in which the mouthpiece is exposed to at least a portion of the housing and a retracted configuration in which the mouthpiece is closer to the housing than in the extended configuration.

[0007] In some embodiments, the cartridge may include a storage unit. Furthermore, the cartridge may include a sprayer. The cartridge may be replaceable. The aerosol delivery device may additionally include an actuator connected to the cartridge and configured to move the cartridge between an extended configuration and a retracted configuration.

[0008] In some embodiments, the actuator may include a sliding part. The sliding part may be configured to cover an opening defined within the housing when the cartridge is in a retracted configuration, thereby substantially enclosing the cartridge within the housing, and in an extended configuration, to retract from at least a portion of the opening, allowing the cartridge to extend through the opening. The actuator may include a spring and a button. The spring may be configured to move the cartridge from a retracted configuration to an extended configuration when the button is activated.

[0009] The housing may include a main body portion and a movable portion that is pivotally connected to it. The actuation mechanism may include a connecting mechanism configured to move the cartridge from a retracted configuration to an extended configuration while the movable portion is open, and to move the cartridge from an extended configuration to a retracted configuration while the movable portion is closed. The cartridge may be configured to pivot relative to the housing. The cartridge may be configured to remain stationary relative to the main body portion of the housing. The mouthpiece may be positioned inside the housing in the retracted configuration.

[0010] In an additional embodiment, a method for assembling an aerosol delivery device is provided. The method may include providing a sprayer, a storage container configured to contain an aerosol precursor composition, a housing, and a cartridge having a mouthpiece; positioning the sprayer within the cartridge or housing; positioning the storage container within the cartridge or housing; and operationally engaging the cartridge with the housing such that the cartridge is movable between an extended configuration in which the mouthpiece is exposed to at least a portion of the housing and a retracted configuration in which the mouthpiece is closer to the housing than the extended configuration.

[0011] In some embodiments, positioning a reservoir within a cartridge or housing may include positioning a reservoir within a cartridge. Positioning a sprayer within a cartridge or housing may include positioning a sprayer within a cartridge. Operationally engaging a cartridge with a housing may include connecting the cartridge with an actuator. The actuator may be configured to move the cartridge between an extended configuration and a retracted configuration. Connecting a cartridge with an actuator may include at least partially inserting a sliding part into the housing. The sliding part may be configured to cover an opening in the housing in the retracted configuration so as to substantially enclose the cartridge within the housing, and may be further configured to retract from at least a portion of the opening in the extended configuration so as to allow the cartridge to extend through the opening. The method may additionally include pivotally connecting the main body portion of the housing to a movable portion of the housing. Operationally engaging a cartridge with a housing may include pivotally connecting the cartridge with the housing.

[0012] In an additional embodiment, an aerosol delivery device is provided. The aerosol delivery device may include a housing, a connector having a coupling configured to engage with a cartridge comprising a sprayer and a storage container for housing an aerosol precursor composition, and an actuator at least partially received within the housing and engaged with the coupling, the actuator configured to move the cartridge between an extended configuration and a retracted configuration with respect to at least a portion of the housing.

[0013] In some embodiments, the aerosol delivery device may additionally include a power supply. The aerosol delivery device may further include a controller. The controller may be configured to direct power from the power supply to a cartridge and to heat an aerosol precursor composition held in a reservoir using a sprayer to produce an aerosol. The actuator may include a sliding part configured to slide on a track. The actuator may additionally include an external engaging member configured for user engagement to move the sliding part.

[0014] In an additional embodiment, a method for assembling an aerosol delivery device is provided. The method may include providing a housing, an actuator, and a connector having a coupling configured to engage with a cartridge comprising a sprayer and a storage container for housing an aerosol precursor composition; connecting the connector to the actuator; and at least partially inserting the connector and actuator into the housing such that the actuator is configured to move the cartridge between an extended configuration and a retracted configuration relative to at least a portion of the housing.

[0015] In some embodiments, the method may additionally include inserting a power supply into the housing. Furthermore, the method may include inserting a controller into the housing. The controller may be configured to direct power from the power supply to a cartridge and to heat an aerosol precursor composition held in a reservoir using a sprayer to produce an aerosol. The method may additionally include assembling an actuator. Assembling the actuator may include engaging the sliding part with the track. Assembling the actuator may further include connecting an external engaging member to the sliding part. The external engaging member may be configured for user engagement to move the sliding part.

[0016] In additional embodiments, an aerosol delivery device is provided. The aerosol delivery device may include a housing, a power supply within the housing, a connector movably mounted to the housing, and a cartridge having an outer body with a mouthpiece, the mouthpiece configured for the passage of an aerosol through it. The cartridge may engage with the connector so as to be movable with respect to at least a portion of the housing.

[0017] In some embodiments, the cartridge may include a storage container configured to hold an aerosol precursor composition. The cartridge may include a sprayer. The cartridge may be detachably engaged with a connector and may be replaceable.

[0018] In some embodiments, the aerosol delivery device may further include an actuator connected to a connector and configured to move the cartridge between an extended configuration in which the mouthpiece is exposed and a retracted configuration in which the mouthpiece is closer to the housing than in the extended configuration. The actuator may include a sliding part. The sliding part may be configured to cover an opening defined in the housing when the cartridge is in the retracted configuration, thereby substantially sealing the cartridge within the housing, and in the extended configuration, to retract from at least a portion of the opening, allowing the cartridge to extend through the opening. The actuator may include a spring and a button. The spring may be configured to move the cartridge from the retracted configuration to the extended configuration when the button is actuated.

[0019] In some embodiments, the housing may include a main body portion and a movable portion pivotably connected thereto. The actuator may include a connecting mechanism configured to move the cartridge from a retracted configuration to an extended configuration while the movable portion is open, and to move the cartridge from an extended configuration to a retracted configuration while the movable portion is closed. The cartridge may be configured to pivot relative to the housing. The mouthpiece may be positioned inside the housing in the retracted configuration.

[0020] In additional embodiments, an aerosol delivery device is provided. The aerosol delivery device may include a cartridge comprising an outer body having a mouthpiece, the mouthpiece configured for the passage of an aerosol through it; a housing comprising a main body portion and a movable portion; and a power supply within the housing. The movable portion of the housing may be configured to move between a first position in which the mouthpiece of the cartridge is exposed relative to the main body portion of the housing and a second position in which the mouthpiece is at least partially received within the movable portion of the housing.

[0021] In some embodiments, the cartridge can be configured to remain stationary relative to the main body portion of the housing. The movable portion of the housing can be configured to translate parallel towards and away from the main body portion of the housing. The movable portion of the housing can be configured to pivot relative to the main body portion of the housing.

[0022] In some embodiments, the aerosol delivery device can further include a connector attached to the housing and engaged with the cartridge. The connector can be fixedly attached to the main body portion of the housing. The cartridge can be removably engaged with the connector and can be replaceable. The cartridge can include an atomizer.

[0023] In additional embodiments, a method of assembling an aerosol delivery device is provided. The method can include providing a housing, a power source, and a connector configured to engage a cartridge having an outer body with a suction port, the suction port being configured for passage of aerosol therethrough. The method can additionally include positioning the power source within the housing and movably attaching the connector to the housing such that the connector is configured to move the cartridge relative to at least a portion of the housing.

[0024] In some embodiments, the method can additionally include engaging the cartridge with the connector. The method can further include coupling the connector to an actuating device. The actuating device can be configured to move the cartridge between an extended configuration and a retracted configuration. Additionally, the method can include assembling the actuating device. Assembling the actuating device can include engaging a sliding portion with a track. Assembling the actuating device can additionally include coupling an external engagement member to the sliding portion. The external engagement member can be configured for user engagement to move the sliding portion.

[0025] The present invention includes, but is not limited to, the following embodiments.

[0026] Embodiment 1: An aerosol delivery device, The casing and The power supply inside the enclosure, A connector that is movably attached to the housing, An aerosol delivery device comprising: a cartridge having an outer body with a mouthpiece, wherein the mouthpiece is configured for the passage of an aerosol through it, and the cartridge is engaged with a connector such that it is movable relative to at least a portion of the housing.

[0027] Embodiment 2: An aerosol delivery device according to either of the embodiments described above, wherein the cartridge comprises a storage container configured to hold an aerosol precursor composition.

[0028] Embodiment 3: An aerosol delivery device according to either of the embodiments described above, wherein the cartridge comprises a sprayer.

[0029] Embodiment 4: An aerosol delivery device according to any of the embodiments described above or below, wherein the cartridge is detachably engaged with and replaceable to a connector.

[0030] Embodiment 5: An aerosol delivery device according to either of the embodiments described above, further comprising an actuator configured to move a cartridge between an extended configuration connected to a connector and having an exposed mouthpiece, and a retracted configuration that is closer to the housing than the extended configuration.

[0031] Embodiment 6: An aerosol delivery device according to either of the embodiments described above, wherein the actuator comprises a sliding part.

[0032] Embodiment 7: An aerosol delivery device according to any of the embodiments described above or below, wherein the sliding portion is configured to cover an opening defined within the housing when the cartridge is in a retracted configuration, thereby substantially enclosing the cartridge within the housing, and is further configured to retract from at least a portion of the opening in an extended configuration, thereby allowing the cartridge to extend through the opening.

[0033] Embodiment 8: An aerosol delivery device according to either of the embodiments described above or below, wherein the actuator comprises a spring and a button, and the spring is configured to move the cartridge from a retracted configuration to an extended configuration when the button is activated.

[0034] Embodiment 9: The housing includes a movable part that is pivotably connected to the main body portion, An aerosol delivery device according to either the preceding or following embodiment, comprising a connecting mechanism configured to move the cartridge from a retracted configuration to an extended configuration while the movable part is open, and to move the cartridge from the extended configuration to a retracted configuration while the movable part is closed.

[0035] Embodiment 10: An aerosol delivery device according to either of the embodiments described above, wherein the cartridge is configured to pivot relative to the housing.

[0036] Embodiment 11: An aerosol delivery device according to either of the embodiments described above or below, wherein the mouthpiece is located inside the housing in a retracted configuration.

[0037] Embodiment 12: Aerosol delivery device, A cartridge comprising an outer body with a mouthpiece, the mouthpiece configured for the passage of an aerosol through it, A housing comprising a main body and a movable part, Equipped with a power supply inside the enclosure, An aerosol delivery device in which a movable part of the housing is configured to move between a first position in which the mouthpiece of the cartridge is exposed relative to the main body of the housing, and a second position in which the mouthpiece is at least partially received within the movable part of the housing.

[0038] Embodiment 13: An aerosol delivery device according to either of the embodiments described above or below, wherein the cartridge is configured to remain stationary relative to the main body portion of the housing.

[0039] Embodiment 14: An aerosol delivery device according to either of the embodiments described above, wherein the movable part of the housing is configured to move in parallel toward and away from the main body portion of the housing.

[0040] Embodiment 15: An aerosol delivery device according to either of the embodiments described above or below, wherein the movable part of the housing is configured to pivot with respect to the main body part of the housing.

[0041] Embodiment 16: An aerosol delivery device according to either of the embodiments described above, further comprising a connector mounted on a housing and engaged with a cartridge.

[0042] Embodiment 17: An aerosol delivery device according to either of the embodiments described above or below, wherein the connector is fixedly attached to the main body portion of the housing.

[0043] Embodiment 18: An aerosol delivery device according to any of the embodiments described above or below, wherein the cartridge is detachably engaged with and replaceable to a connector.

[0044] Embodiment 19: An aerosol delivery device according to either of the embodiments described above, wherein the cartridge comprises a sprayer.

[0045] Embodiment 20: An aerosol delivery device, The casing and A connector comprising a connector configured to engage with a cartridge containing a sprayer and a storage container for an aerosol precursor composition, An aerosol delivery device comprising an actuator at least partially received within a housing and engaged with a connector, wherein the actuator is configured to move a cartridge between an extended configuration and a retracted configuration with respect to at least a portion of the housing.

[0046] Embodiment 21: An aerosol delivery device according to either of the embodiments described above, further comprising a power supply.

[0047] Embodiment 22: Further comprising a controller, An aerosol delivery device according to any of the embodiments described above or below, wherein the controller is configured to direct power from the power source to the cartridge and to heat the aerosol precursor composition held in the storage container using a sprayer to produce an aerosol.

[0048] Embodiment 23: An aerosol delivery device according to either of the embodiments described above, wherein the actuator comprises a sliding part configured to slide on a track.

[0049] Embodiment 24: An aerosol delivery device according to either of the embodiments described above, wherein the actuator further comprises an external engaging member configured for user engagement to move a sliding part.

[0050] Embodiment 25: A method for assembling an aerosol delivery device, To provide a connector configured to engage with a cartridge comprising a housing, a power supply, and an outer body having a mouthpiece, wherein the mouthpiece is configured for the passage of an aerosol through it, The power supply is located inside the enclosure, A method comprising: movably mounting a connector to a housing such that the connector is configured to move a cartridge relative to at least a portion of the housing.

[0051] Embodiment 26: The method of any of the embodiments described above or below, further comprising engaging the cartridge with a connector.

[0052] Embodiment 27: The method of any of the embodiments described above or below, further comprising connecting a connector to an actuator, wherein the actuator is configured to move a cartridge between an extended configuration and a retracted configuration.

[0053] Embodiment 28: The method of any of the embodiments described above or below, further comprising assembling an actuator, wherein assembling the actuator includes engaging a sliding part with a track.

[0054] Embodiment 29: The method according to any of the embodiments described above or below, wherein assembling the actuator further includes connecting an external engaging member to a sliding part, the external engaging member being configured for user engagement to move the sliding part.

[0055] Embodiment 30: Aerosol delivery device, The casing and Power supply and The enclosure comprises a connector that is movable to at least a portion of the enclosure, An aerosol delivery device in which a connector is configured to engage with a cartridge having an outer body with a mouthpiece, such that the connector is movable with respect to at least a portion of the housing, the mouthpiece being configured for the passage of an aerosol through it.

[0056] Embodiment 31: An aerosol delivery device according to any of the embodiments described above or below, further comprising a cartridge.

[0057] Embodiment 32: An aerosol delivery device according to either of the embodiments described above, wherein the cartridge comprises a storage container configured to hold an aerosol precursor composition.

[0058] Embodiment 33: An aerosol delivery device according to either of the embodiments described above, wherein the cartridge comprises a sprayer.

[0059] Embodiment 34: An aerosol delivery device according to any of the embodiments described above or below, wherein the cartridge is detachably engaged with and replaceable to a connector.

[0060] Embodiment 35: Further comprising a controller, An aerosol delivery device according to any of the embodiments described above or below, wherein the controller is configured to direct power from the power source to the cartridge and to heat the aerosol precursor composition held in the storage container using a sprayer to produce an aerosol.

[0061] Embodiment 36: An aerosol delivery device according to either of the embodiments described above or below, wherein the power supply is located inside the housing.

[0062] Embodiment 37: The aerosol delivery device according to any one of claims 1 to 7, further comprising an actuator configured to move a cartridge between an extended configuration connected to a connector and having an exposed mouthpiece, and a retracted configuration that is closer to the housing than the extended configuration.

[0063] Embodiment 38: An aerosol delivery device according to either of the embodiments described above, wherein the actuator comprises a sliding part.

[0064] Embodiment 39: An aerosol delivery device according to any of the embodiments described above or below, wherein the sliding portion is configured to cover an opening defined within the housing when the cartridge is in a retracted configuration, thereby substantially enclosing the cartridge within the housing, and to retract from at least a portion of the opening in an extended configuration, thereby allowing the cartridge to extend through the opening.

[0065] Embodiment 40: An aerosol delivery device according to either of the embodiments described above or below, wherein the actuator comprises a spring and a button, and the spring is configured to move the cartridge from a retracted configuration to an extended configuration when the button is activated.

[0066] Embodiment 41: The housing includes a movable part that is pivotably connected to the main body portion, An aerosol delivery device according to either the preceding or following embodiment, comprising a connecting mechanism configured to move the cartridge from a retracted configuration to an extended configuration while the movable part is open, and to move the cartridge from the extended configuration to a retracted configuration while the movable part is closed.

[0067] Embodiment 42: An aerosol delivery device according to either of the embodiments described above or below, wherein the mouthpiece is located inside the housing in a retracted configuration.

[0068] Embodiment 43: An aerosol delivery device according to one of the embodiments described above or below, wherein the cartridge is configured to pivot relative to the housing.

[0069] Embodiment 44: The housing comprises a main body portion and a movable portion, An aerosol delivery device according to one of the embodiments described above or below, wherein the movable part of the housing is configured to move between a first position in which the mouthpiece of the cartridge is exposed relative to the main body of the housing and a second position in which the mouthpiece is at least partially received within the movable part of the housing.

[0070] Embodiment 45: An aerosol delivery device according to either of the embodiments described above or below, wherein the cartridge is configured to remain stationary relative to the main body portion of the housing.

[0071] Embodiment 46: An aerosol delivery device according to either of the embodiments described above, wherein the movable part of the housing is configured to move in parallel toward and away from the main body portion of the housing.

[0072] Embodiment 47: An aerosol delivery device according to either of the embodiments described above or below, wherein the movable part of the housing is configured to pivot with respect to the main body part of the housing.

[0073] Embodiment 48: An aerosol delivery device according to either of the embodiments described above or below, wherein the connector is fixedly attached to the main body portion of the housing.

[0074] Embodiment 49: Further comprising an actuator at least partially received within the housing and engaged with a connector, wherein the actuator is configured to move the cartridge between an extended configuration and a retracted configuration with respect to at least a portion of the housing, An aerosol delivery device according to one of the embodiments described above or below, wherein the connector comprises a coupler configured to engage with a cartridge.

[0075] Embodiment 50: An aerosol delivery device according to either of the embodiments described above, wherein the actuator comprises a sliding part configured to slide on a track.

[0076] Embodiment 51: An aerosol delivery device according to either of the embodiments described above, wherein the actuator further comprises an external engaging member configured for user engagement to move a sliding part.

[0077] Embodiment 52: A method for assembling an aerosol delivery device, To provide a connector configured to engage with a cartridge comprising a housing, a power supply, and an outer body having a mouthpiece, wherein the mouthpiece is configured for the passage of an aerosol through it, The power supply is located inside the enclosure, A method comprising: movably mounting a connector to a housing such that the connector is configured to move a cartridge relative to at least a portion of the housing.

[0078] Embodiment 53: The method according to any of the embodiments described above or below, further comprising engaging the cartridge with a connector.

[0079] Embodiment 54: The method of any of the embodiments described above or below, further comprising connecting a connector to an actuator, wherein the actuator is configured to move a cartridge between an extended configuration and a retracted configuration.

[0080] Embodiment 55: The method of any of the embodiments described above or below, further comprising assembling an actuator, wherein assembling the actuator includes engaging a sliding part with a track.

[0081] Embodiment 56: The method according to any of the embodiments described above or below, wherein assembling the actuator further includes connecting an external engaging member to a sliding part, the external engaging member being configured for user engagement to move the sliding part.

[0082] These and other features, aspects, and advantages of this disclosure will become apparent from reading the embodiments for carrying out the invention described below in conjunction with the accompanying drawings, which are briefly described below. The invention includes any combination of two, three, four, or more of the embodiments described above, and any combination of two, three, four, or more features or elements shown in this disclosure, whether or not such features or elements are explicitly combined in the description of a particular embodiment herein. This disclosure is intended to be read in such a way that any separable feature or element of the disclosed invention should be seen as intended to be combinable in any of its various aspects and embodiments, unless the context explicitly indicates otherwise.

[0083] This disclosure is explained using the general terms described above, but the attached drawings, which are not necessarily depicted in proportion to the actual size, will be referenced below. [Brief explanation of the drawing]

[0084] [Figure 1]A schematic cross-sectional view is shown through an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, in which the cartridge is movable relative to at least a portion of the housing and the cartridge is in a retracted configuration. [Figure 2] Figure 1 shows a schematic front view of the aerosol delivery device, which has an extended cartridge configuration. [Figure 3] A cartridge suitable for use in the aerosol delivery device of Figure 1, according to an exemplary embodiment of this disclosure, is shown in an exploded configuration. [Figure 4] Figure 1 shows a perspective view of the aerosol delivery device in a retracted cartridge configuration. [Figure 5] Figure 1 shows a perspective view of the opposite side of the aerosol delivery device, which has an extended cartridge configuration. [Figure 6] Figure 1 shows a rear perspective view of the aerosol delivery device, with the rear cover of the housing removed and the cartridge retracted. [Figure 7] Figure 1 shows a front perspective view of the aerosol delivery device, with the front cover of the housing removed and the cartridge extended. [Figure 8] Figure 1 shows a side perspective view of the aerosol delivery device with the front cover and cartridge removed. [Figure 9] Figure 1 shows an exploded perspective view of the sliding part of the aerosol delivery device. [Figure 10] Figure 1 shows a perspective view of the opposite side of the aerosol delivery device, with the front cover removed and the cartridge extended. [Figure 11] Figure 1 shows a side perspective view of the aerosol delivery device with the front cover removed and the cartridge retracted. [Figure 12] Figure 1 shows an enlarged perspective view of the sliding part and controller of the aerosol delivery device. [Figure 13] Figure 1 shows an enlarged perspective view of the connector for the aerosol delivery device. [Figure 14]A schematic front view is shown of an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, wherein the cartridge is movable relative to at least a portion of the housing, the cartridge is in an extended configuration, and the bottom of the housing defines a mounting mechanism. [Figure 15] A schematic front view is shown of an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, wherein the cartridge is movable relative to at least a portion of the housing, the cartridge is in an extended configuration, and the corners of the housing define a mounting mechanism. [Figure 16] A schematic perspective view shows an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, wherein the cartridge is movable relative to at least a portion of the housing, the cartridge is in an extended configuration, and the sliding portion is configured to cover and expose an opening. [Figure 17] A schematic cross-sectional view is shown through the aerosol delivery device in the retracted cartridge configuration shown in Figure 16. [Figure 18] A schematic cross-sectional view is shown through the aerosol delivery device in Figure 16, which has an extended cartridge configuration. [Figure 19] A schematic side view of an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, is shown, in which the cartridge is movable relative to at least a portion of the housing, the movable portion of the housing is hinged to the main body portion of the housing, and the cartridge is in a retracted position. [Figure 20] A schematic side view of the aerosol delivery device shown in Figure 20, which has an extended cartridge configuration, is provided. [Figure 21] A schematic partial perspective view shows an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, wherein the cartridge is movable relative to at least a portion of the housing, the movable portion of the housing is configured to pivot relative to the main body portion of the housing, and the cartridge is configured to extend. [Figure 22]A schematic side view shows an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, wherein the cartridge is movable relative to at least a portion of the housing, the actuator comprises a spring and a button, and the cartridge is configured to extend. [Figure 23] A schematic side view of an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, in which the cartridge is hinged to at least a portion of the housing and the cartridge is in a retracted configuration. [Figure 24] A schematic side view of the aerosol delivery device shown in Figure 23, which has an extended configuration, is provided. [Figure 25] A schematic perspective view is shown of an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, in which the cartridge is movable relative to a movable part of the housing and stationary relative to a main body, the movable part is hinged relative to the main body, and the cartridge is in a retracted position. [Figure 26] A schematic perspective view of the aerosol delivery device shown in Figure 25, which has an extended cartridge configuration, is provided. [Figure 27] A schematic side view is shown of an aerosol delivery device comprising a housing and a cartridge, according to an exemplary embodiment of the present disclosure, in which the cartridge is movable relative to a movable part of the housing and stationary relative to a main body, the movable part is configured to slide toward and away from the main body, and the cartridge is in a retracted position. [Figure 28] A schematic diagram of the aerosol delivery device shown in Figure 28, which has an extended configuration, is provided. [Figure 29] A schematic method for assembling an aerosol delivery device according to a first exemplary embodiment of the present disclosure is shown. [Figure 30] A schematic method for assembling an aerosol delivery device according to a second exemplary embodiment of the present disclosure is shown. [Figure 31] A schematic method for assembling an aerosol delivery device according to a third exemplary embodiment of this disclosure is shown. [Figure 32] A schematic representation of a controller according to an exemplary embodiment of the present disclosure is shown below. [Figure 33] An exploded view of an aerosol delivery device including a track with a rod, according to an additional exemplary embodiment of the present disclosure, is shown. [Figure 34] Figure 33 shows a revised partial assembly diagram of the aerosol delivery device. [Modes for carrying out the invention]

[0085] This disclosure will be described more fully below with reference to its exemplary embodiments. These exemplary embodiments are described so as to ensure that this disclosure is thorough and complete and so as to fully convey the scope of this disclosure to those skilled in the art. In fact, this disclosure may be embodied in many different forms and should not be construed as being limited to the embodiments shown herein, but rather these embodiments are provided to satisfy the legal requirements to which this disclosure applies. As used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural variations unless the context explicitly indicates otherwise.

[0086] Aerosol delivery devices according to this disclosure may use electrical energy to heat a material (preferably without burning the material to a considerable extent) to form an inhalable substance, and such articles are most preferably small enough to be considered “handheld” devices. An aerosol delivery device may provide some or all of the perception of smoking a cigarette, cigar, or pipe (e.g., inhalation and exhalation habits, type of taste or flavor, stimulant effects, physical sensations, usage habits, visual stimuli such as those provided by visible aerosols, and so on) without any substantial burning of any component of the article or device. Rather than producing smoke in the sense of an aerosol resulting from the combustion or pyrolysis of tobacco, the article or device may most preferably produce vapor resulting from the volatilization or vaporization of certain components of the article or device (including vapor in an aerosol that may be considered a visible aerosol, which may also be described as smoke-like), although in other embodiments the aerosol may not be visible. In a very preferred embodiment, the aerosol delivery device may incorporate tobacco and / or tobacco-derived components. Thus, aerosol delivery devices can be characterized as electronic smoking items such as e-cigarettes.

[0087] The aerosol delivery devices of this disclosure may also be characterized as vapor-producing articles or drug delivery articles. Thus, such articles or devices can be adapted to deliver one or more substances (e.g., flavors and / or pharmaceutically active ingredients) in an inhalable form or state. For example, the inhalable substance may be substantially in vapor form (i.e., a substance in the gas phase at a temperature below its critical point). Alternatively, the inhalable substance may be in aerosol form (i.e., suspended solid particles or droplets in a gas). For the sake of brevity, the term “aerosol” as used herein means including vapors, gases, and aerosols in forms or types suitable for human inhalation, whether visible or not, and whether in a form that can be considered smoke-like.

[0088] During use, the aerosol delivery device of the present disclosure can be used for many of the physical actions performed by an individual in the use of traditional types of smoking articles (e.g., cigarettes, cigars, or pipes used by lighting and inhaling a tobacco). For example, the aerosol delivery device of the present disclosure can be held by the user, the user can inhale a portion of the article to inhale the aerosol produced by the article, the user can puff on it at intervals of their choosing, and so on.

[0089] The smoking articles of this disclosure generally include a housing and a number of additional components connected to and / or located within the housing, some of which are movable relative to the housing. The overall design of the housing may vary, and the overall size and shape of the housing may vary. The smoking article may include a cartridge, which may be defined by an outer body or shell, an elongated body resembling a portion of the shape of, for example, a cigarette or cigar. For example, the outer shell or body of the cartridge may be substantially tubular and therefore resemble the shape of a conventional cigarette or cigar. In some embodiments, the housing may include one or more reusable components (e.g., a rechargeable battery and various electronic components for controlling the operation of the article), and the cartridge may be removable, refillable, and / or disposable.

[0090] The aerosol delivery devices of this disclosure most preferably comprise a combination of a power source (i.e., a power source), at least one control component (means for operating, controlling, regulating, and / or shutting down power for heat generation, such as by controlling the current from the power source to other components of the aerosol delivery device), a heater or heat-generating component (e.g., an electrical resistance heating element or component commonly referred to as part of the “aerosol”), and an aerosol precursor composition (e.g., a liquid capable of producing an aerosol when sufficiently heated, such as components commonly referred to as “smoke juice,” “e-liquid,” and “e-juice”), and a mouthpiece area or tip that allows the aerosol delivery device to be inhaled for aerosol inhalation (e.g., a defined airflow path through an article from which the generated aerosol is drawn when inhaled). When the heating element heats the aerosol precursor composition, an aerosol is formed, released, or generated in a physical form suitable for inhalation by the consumer. It should be noted that the aforementioned terms mean that references to release, releasing, releases, or released are interchangeable to include form or generate, forming or generating, forms or generates, and formed or generated. Specifically, inhalable substances are released in the form of vapors or aerosols or mixtures thereof.

[0091] As described above, the aerosol delivery device may incorporate a battery or other power source (e.g., a storage device) to provide sufficient current to offer various functionalities to the aerosol delivery device, such as powering a heater, a control system, an indicator, and so on. The power source can take on various embodiments. Preferably, the power source can rapidly heat the heating element to provide aerosol formation and deliver sufficient power to power the aerosol delivery device through use for a desired period. The power source is preferably sized to fit conveniently within the aerosol delivery device so that the aerosol delivery device can be easily handled. In addition, a preferred power source is sufficiently lightweight so as not to impair the desired smoking experience. The battery for use in the device may be replaceable and / or rechargeable and may therefore be combined with any type of recharging technique, including connection to a typical AC electrical outlet, connection to a car charger (i.e., a cigarette lighter socket receptacle), and connection to a computer via a Universal Serial Bus (USB) cable or connector, etc. An example of a power source is described in U.S. Patent Application Publication No. 2010 / 0028766 by Peckerar et al., which is incorporated herein by reference in its entirety.

[0092] Aerosol delivery devices according to this disclosure preferably incorporate sensors or detectors for controlling the power supply to a thermal generating component when aerosol generation is desired (e.g., when inhaled during use). For example, a mode or method is provided for stopping the power supply to the thermal generating component when the aerosol generating component is not inhaled during use, and starting the power supply to activate or induce thermal generation by the thermal generating component when inhaled. For example, typical current regulating components and other current control components, including various microcontrollers, sensors, and switches for aerosol delivery devices, are described in U.S. Patent No. 4,735,217 by Gerth et al., No. 4,947,874 by Brooks et al., No. 5,372,148 by McCafferty et al., No. 6,040,560 by Fleischhauer et al., No. 7,040 by Nguyen et al. U.S. Patent No. 314, and No. 8,205,622 by Pan et al., U.S. Patent Application Publication No. 2009 / 0230117 by Fernando et al., and No. 2014 / 0060554 by Collet et al., as well as U.S. Patent Application No. 13 / 837,542 by Ampolini et al., filed March 15, 2013, and No. 14 / 209,191 by Henry et al., filed March 13, 2014, all of which are incorporated herein by reference in their entirety. Additional representative types of sensing or detection mechanisms, structures, components, configurations, and general methods of operation thereof are described in U.S. Patent No. 5,261,424 by Sprinkel, Jr., U.S. Patent No. 5,372,148 by McCafferty et al., and PCT International Publication No. 2010 / 003480 by Flick, all of which are incorporated herein by reference in their entirety.

[0093] In some embodiments, the aerosol delivery device may include an indicator which may include one or more light-emitting diodes. The indicator communicates with a control component via a connector circuit and can be illuminated while the user is inhaling, for example, as detected by a flow sensor.

[0094] Various elements that may be included in the housing are described in Worm et al., U.S. Patent Application No. 14 / 193,961, filed February 28, 2014, which is incorporated herein by reference in whole. Further components may be utilized within the aerosol delivery device of this disclosure. For example, U.S. Patent No. 5,154,192 by Sprinkel et al. discloses an indicator for a smoking article; U.S. Patent No. 5,261,424 by Sprinkel, Jr. discloses a piezoelectric sensor associated with the mouthpiece of a device that can detect the action of the user's lips associated with taking a puff and subsequently induce heating; U.S. Patent No. 5,372,148 by McCafferty et al. discloses an inhalation sensor for controlling the flow of energy to a heating load array in response to a pressure drop across the mouthpiece; U.S. Patent No. 5,967,148 by Harris et al. discloses a receptacle in a smoking device that includes an identification device for detecting non-uniformity of the infrared transmittance of an inserted component, and a controller that performs a detection routine when a component is inserted into the receptacle; U.S. Patent No. 6,040,560 by Fleischhauer et al. describes a specified viable power cycle with multiple differential phase shifts; and U.S. Patent No. 5,934 by Watkins et al. U.S. Patent No. 289 discloses photonic optronic components; U.S. Patent No. 5,954,979 by Counts et al. discloses means for modifying inhalation resistance through a smoking device; U.S. Patent No. 6,803,545 by Blake et al. discloses specific battery configurations for use in a smoking device; U.S. Patent No. 7,293,565 by Griffen et al. disclose various charging systems for use with a smoking device; U.S. Patent No. 8,402,976 by Fernando et al. discloses computer interfacing means for a smoking device that facilitates charging and enables computer control of the device; U.S. Patent No. 8,689,804 by Fernando et al. disclose an identification system for a smoking device; and International Publication No. 2010 / 003480 by Flick discloses a fluid flow sensing system indicating inhalation in an aerosol generating system. All of the above disclosures are incorporated herein by reference in their entirety.Further examples of components relating to electronic aerosol delivery articles, and materials or components disclosed that may be used in such articles, include U.S. Patent No. 4,735,217 by Gerth et al., U.S. Patent No. 5,249,586 by Morgan et al., U.S. Patent No. 5,666,977 by Higgins et al., U.S. Patent No. 6,053,176 by Adams et al., U.S. Patent No. 6,164,287 by White, U.S. Patent No. 6,196,218 by Voges, U.S. Patent No. 6,810,883 by Felter et al., U.S. Patent No. 6,854,461 by Nichols, U.S. Patent No. 7,832,410 by Hon, U.S. Patent No. 7,513,253 by Kobayashi, U.S. Patent No. 7,896,006 by Hamano, U.S. Patent No. 6,772,756 by Shayan, and U.S. Patent No. 8,1 U.S. Patent Publications 56,944 and 8,375,957, Hon's U.S. Patent Application Publications 2006 / 0196518 and 2009 / 0188490, Thorens et al.'s U.S. Patent Application Publication 2009 / 0272379, Monsees et al.'s U.S. Patent Application Publications 2009 / 0260641 and 2009 / 0260642, Oglesby et al.'s U.S. Patent Application Publication 2008 / 0149 Examples include U.S. Patent Application No. 118 and No. 2010 / 0024834, U.S. Patent Application Publication No. 2010 / 0307518 of Wang, International Publication No. 2010 / 091593 of Hon, International Publication No. 2013 / 089551 of Foo, and U.S. Patent Application No. 13 / 841,233 of DePiano et al., filed March 15, 2013, each of which is incorporated herein by reference in its entirety.

[0095] Aerosol precursor compositions, also known as vapor precursor compositions, may contain a variety of components, including, for example, any polyhydric alcohol (e.g., glycerin, propylene glycol, or a mixture thereof), nicotine, tobacco, tobacco extract, and / or flavoring agents. A variety of components that may be included in aerosol precursor compositions are described in U.S. Patent No. 7,726,320 by Robinson et al., which is incorporated herein by reference in whole. Further representative types of aerosol precursor compositions are shown in U.S. Patent No. 4,793,365 by Sensabaugh, Jr. et al., U.S. Patent No. 5,101,839 by Jakob et al., PCT International Publication No. 98 / 57556 by Biggs et al., and Chemical and Biological Studies on New Cigarette Prototypes that Heat Instead of Burn Tobacco, RJ Reynolds Tobacco Company Monograph (1988), the disclosures of which are incorporated herein by reference. Other aerosol precursors that may be used in the aerosol delivery devices of this disclosure include aerosol precursors contained in RJ Reynolds Vapor Company's VUSE® products, Lorillard Technologies' BLU® products, Mistic Ecigs' Mistic Menthol products, and CN Creative Ltd.'s Vype products. So-called “Smoke Juices” for e-cigarettes, available from Johnson Creek Enterprises LLC, are also desirable. Additional exemplary formulations for aerosol precursor materials that may be used pursuant to this disclosure are described in U.S. Patent Publication 2013 / 0008457 by Zheng et al. and U.S. Patent Publication 2013 / 0213417 by Chong et al., which are incorporated herein by reference in their entirety.

[0096] The aerosol delivery device preferably includes a storage container. In some embodiments, the storage container may comprise a container, a fibrous substrate, or a combination of a fibrous substrate and a container for containing a liquid aerosol precursor. A fibrous substrate suitable for use as a storage container may comprise multiple layers of nonwoven fibers and may be formed substantially into a tubular shape. For example, the formed tube may be molded and sized for positioning within the outer body or shell of a cartridge for use in an aerosol delivery device. For example, the liquid component may be held adsorbently by the fibrous substrate and / or held within the storage container. The storage container is preferably in fluid communication with a liquid transport element. Thus, the liquid transport element may be configured to transport the liquid from the storage container to a heating element via capillary action and / or active transport such as controlled movement using, for example, a pump or valve. Typical types of substrates, storage containers, or other components supporting aerosol precursors are described in Newton's U.S. Patent No. 8,528,569, as well as in Chapman et al.'s U.S. Patent Application No. 13 / 802,950 filed March 15, 2013, Davis et al.'s U.S. Patent No. 14 / 011,192 filed August 28, 2013, and Bless et al.'s U.S. Patent No. 14 / 170,838 filed February 3, 2014, the disclosures of which are incorporated herein by reference in their entirety.

[0097] The liquid transport element may be in direct contact with the heating element. Various wicking materials, as well as the configuration and operation of those wicking materials in certain types of aerosol transport devices, are shown in U.S. Patent Application No. 13 / 754,324 filed January 30, 2013 by Sears et al., which is incorporated herein by reference in its entirety. The various materials disclosed in the above documents may be incorporated into the device in various embodiments, and all of the above disclosures are incorporated herein by reference in their entirety.

[0098] The heating element may comprise a wire defining a plurality of coils wound around a liquid transport element. In some embodiments, the heating element may be formed by winding a wire around a liquid transport element, as described in Ward et al., U.S. Patent Application Publication 2014 / 0157583, which is incorporated herein by reference in whole. Furthermore, in some embodiments, the wire may define a variable coil spacing, as described in DePiano et al., U.S. Patent Application 13 / 827,994, filed March 14, 2013, which is incorporated herein by reference in whole. The heating element can be formed using various embodiments of materials configured to generate heat when an electric current is applied through them. Exemplary materials that can form wire coils include Kanthal (FeCrAl), Nichrome, molybdenum disilicide (MoSi2), molybdenum silicide (MoSi), aluminum-doped molybdenum disilicide (Mo(Si,Al)2), soot and soot-based materials, and ceramics (e.g., ceramics having a positive or negative temperature coefficient). In some embodiments, a molded heating element may be used in the atomizer, as described in U.S. Patent Application No. 13 / 842,125 filed March 15, 2013 by DePiano et al., which is incorporated herein by reference in its entirety.In addition to the above, further representative heating elements and materials for use inside them are as described in U.S. Patent No. 5,060,671 by Counts et al., U.S. Patent No. 5,093,894 by Deevi et al., U.S. Patent No. 5,224,498 by Deevi et al., and Sprinkel These disclosures are described in U.S. Patent No. 5,228,460 by Jr. et al., U.S. Patent No. 5,322,075 by Deevi et al., U.S. Patent No. 5,353,813 by Deevi et al., U.S. Patent No. 5,468,936 by Das, U.S. Patent No. 5,498,850 by Das, U.S. Patent No. 5,659,656 by Das, U.S. Patent No. 5,498,855 by Deevi et al., U.S. Patent No. 5,530,225 by Hajaligol, U.S. Patent No. 5,665,262 by Hajaligol, U.S. Patent No. 5,573,692 by Das et al., and U.S. Patent No. 5,591,368 by Fleischhauer et al., which are incorporated herein by reference in their entirety. Furthermore, in other embodiments, chemical heating may be used. Various additional examples of heaters and materials used in forming heaters are described in Collett et al., U.S. Patent Application Publication 2014 / 0060554, which is incorporated herein by reference in whole, as described above.

[0099] Various heating components can be used in the aerosol delivery device. In various embodiments, one or more microheaters or similar solid heaters may be used. Embodiments of microheaters and atomizers incorporating microheaters suitable for use with the device of this disclosure are described in U.S. Patent Application Publication 2014 / 0060554 by Collett et al., which is incorporated herein by reference in whole.

[0100] One or more heating terminals (e.g., positive and negative terminals) may be connected to a heating element to form an electrical connection to a power source, and / or the terminals may be connected to one or more control elements of an aerosol delivery device. Furthermore, various examples of electronically controlled components and the functions performed thereby are described in Sears et al., U.S. Patent Application Publication 2014 / 0096781, which is incorporated herein by reference in whole.

[0101] Various components of an aerosol delivery device according to this disclosure can be selected from components described in the art and commercially available. For example, see the storage and heating system for the controllable delivery of multiple aerosolizable materials in an e-smoking article disclosed in U.S. Patent Application Publication 2014 / 0000638 by Sebastian et al., which is incorporated herein by whole reference.

[0102] In further embodiments, one or more components of the aerosol delivery device may be formed from one or more carbon materials, which may offer advantages in terms of biodegradability and wire-free operation. In this regard, the heating element may include foamed carbon, the storage container may include carbonized fabric, and graphite may be used to form electrical connections with the battery and controller. Exemplary embodiments of carbon-based cartridges are provided in U.S. Patent Application Publication 2013 / 0255702 by Griffith et al., which is incorporated herein by reference in whole.

[0103] Aerosol delivery devices are often constructed in a manner that mimics certain aspects of traditional smoking devices, such as cigarettes or cigars. In this context, aerosol delivery devices typically define a substantially cylindrical configuration. For example, aerosol delivery devices often include a control body and a cartridge that are mounted end-to-end to define a substantially cylindrical configuration. While such configurations may provide an appearance and feel similar to traditional smoking articles, these configurations can be susceptible to certain damage. For instance, aerosol delivery devices with a cylindrical configuration may not define any attachment points that can be used to hold the aerosol delivery device in a desired position when not in use. Furthermore, a cylindrical configuration can result in the mouthpiece being exposed to the surrounding environment, thereby making it more susceptible to contamination. Therefore, it is desirable to provide aerosol delivery devices with configurations different from those associated with traditional smoking articles.

[0104] In this regard, Figure 1 schematically shows a revised cross-sectional view through an aerosol delivery device 100 according to an exemplary embodiment of the present disclosure. As described below, the aerosol delivery device 100 may include some or all of the components described above for various embodiments of the aerosol delivery device.

[0105] As shown, in one embodiment, the aerosol delivery device 100 may include a housing 102 and a cartridge 200. In some embodiments, the cartridge 200 may be movable relative to at least a portion or all of the housing 102. Specifically, the cartridge 200 is movable relative to at least a portion of the housing 102 between a retracted configuration shown in Figure 1 and an extended configuration shown in Figure 2. Details of the mechanisms and modes related to the movement of the cartridge 200 relative to the housing 102 are described below.

[0106] In some embodiments, one or both of the housing 102 and the cartridge 200 may be referred to as disposable or reusable. The aerosol delivery device 100 may include various other components located within or otherwise connected to the housing 102 or the cartridge 200. These components may be located between the housing 102 and the cartridge 200 in any of the various configurations. It should be understood that the embodiments described are provided for illustrative purposes only.

[0107] One exemplary embodiment of cartridge 200 is shown in Figure 3. As shown, cartridge 200 may comprise a base shipping plug 202, a base 204, control component terminals 206, an electronic control component 208, a flow tube 210, a sprayer 212, a storage substrate 214, an outer body 216, a label 218, a mouthpiece 220, and a mouthpiece shipping plug 222, according to an exemplary embodiment of the present disclosure. The base 204 is connected to a first end of the outer body 216, and the mouthpiece 220 is connected to a second end on the opposite side of the outer body, so that the remaining components of cartridge 200, except for the label 218, the mouthpiece shipping plug 222, and the base shipping plug 202, may be at least partially enclosed inside. The base 204 may be configured to engage with an associated device, including a power supply. In some embodiments, the base 204 may have anti-rotation features that substantially prevent relative rotation between the cartridge and associated devices including a power supply, as disclosed in Novak et al., U.S. Patent Application No. 13 / 840,264, filed March 15, 2013, which is incorporated herein by reference in whole.

[0108] The base shipping plug 202 may be configured to engage with and protect the base 204 before use of the cartridge 200. Similarly, the mouthpiece shipping plug 222 may be configured to engage with and protect the mouthpiece 220 before use of the cartridge 200. The control component terminals 206, electronic control component 208, flow tube 210, sprayer 212, and storage base material 214 may be held within the outer body 216. The label 218 may surround the outer body 216 at least partially and include information such as product identification.

[0109] The sprayer 212 may comprise a first heating terminal 234a and a second heating terminal 234b, a liquid transport element 238, and a heating element 240. In this regard, the storage substrate 214 may be configured to hold the aerosol precursor composition. The storage substrate 214 is in fluid communication with the liquid transport element 238 (for example, via capillary action) to transport the liquid from the storage substrate 214 to the heating element 240.

[0110] Various other details regarding components that may be contained within cartridge 200 are provided, for example, in Novak et al., U.S. Patent Application No. 13 / 840,264, filed March 15, 2013, which is incorporated herein by reference in whole. In connection with this, Figure 7 shows an enlarged exploded view of the base and control component terminals, Figure 8 shows an enlarged perspective view of the base and control component terminals in the assembly, Figure 9 shows an enlarged perspective view of the base, control component terminals, electronic control components, and sprayer heating terminals in the assembly, Figure 10 shows an enlarged perspective view of the base, sprayer, and control components in the assembly, Figure 11 shows a perspective view of the opposite side of the assembly in Figure 10, Figure 12 shows an enlarged perspective view of the base, sprayer, flow pipe, and storage base material in the assembly, Figure 13 shows a perspective view of the base and outer body in the assembly, Figure 14 shows a perspective view of the cartridge in the assembly, Figure 15 shows a first partial perspective view of the connector for the cartridge and control unit in Figure 14, and Figure 16 shows the figure Figure 14 shows a second partial perspective view of the cartridge and the opposite side of the coupler in Figure 11; Figure 17 shows a perspective view of the cartridge including a base with an anti-rotation mechanism; Figure 18 shows a perspective view of the control body including a coupler with an anti-rotation mechanism; Figure 19 shows the alignment of the cartridge in Figure 17 with the control body in Figure 18; Figure 20 shows an aerosol delivery device comprising the cartridge in Figure 17 and the control body in Figure 18, accompanied by a revised view through the aerosol delivery device showing the engagement of the cartridge's anti-rotation mechanism with the connector body; Figure 21 shows a perspective view of the base with an anti-rotation mechanism; Figure 22 shows a perspective view of the coupler with an anti-rotation mechanism; and Figure 23 shows a cross-sectional view through the base in Figure 21 and the coupler in Figure 22 in an engaged configuration.

[0111] In another embodiment, the cartridge 200 may be substantially similar to, or identical to, the cartridge disclosed in Brinkley et al., U.S. Patent Application No. 14 / 286,552, filed May 23, 2014, which is incorporated herein by reference in whole. Thus, for example, the cartridge may include a flow director defining a non-tubular configuration, an electronic component compartment sealed to the reservoir compartment, and / or any of the various other features and components disclosed herein. It should be understood that the specific embodiments of the cartridge 200 described herein are provided for illustrative purposes only. In this regard, the cartridge 200 is schematically shown in Figure 1, including only the outer body 216, mouthpiece 220, atomizer 212, reservoir 214, and base 204, taking into account the various alternative and additional components that may be included therein.

[0112] Similarly, in one embodiment, the housing 102 may include some or all components of existing embodiments of a control body configured to engage with the aforementioned cartridge 200 located therein or otherwise connected thereto. For example, the housing 402 may include some or all components of a control body disclosed in U.S. Patent Application No. 13 / 840,264 of March 15, 2013 by Novak et al., No. 14 / 286,552 of May 23, 2014 by Brinkley et al., and No. 14 / 193,961 of February 28, 2014, each of which is incorporated herein by reference in whole. However, as understood, the cartridge 200 may include some or all of these components in other embodiments.

[0113] As an example, in the embodiments shown (see, for example, Figure 1), the aerosol delivery device 100 includes a power source 104 (e.g., a battery) located within a housing 102. Furthermore, a connector 106 may be movably mounted to the housing 102. A cartridge 200 may be engaged with the connector 106 so as to be movable with respect to at least a portion of the housing 102. In some embodiments, the cartridge 200 may be detachably engaged with the connector 106 and may be replaceable. The aerosol delivery device 100 may additionally include a controller 108 housed therein. The controller 108 may be configured to direct power from the power source 104 to the cartridge 200 and to heat an aerosol precursor composition held in a reservoir 214 using a sprayer 212 to produce vapor, which may occur while the user inhales through the mouthpiece 220.

[0114] One or more components of the cartridge 200 may be configured to form an electrical connection with the connector 106. For example, in the cartridge embodiment of Figure 3, the first heating terminals 234a and the second heating terminals 234b (e.g., positive and negative terminals) at both ends of the heating element 240 are configured to form an electrical connection with the connector 106. Furthermore, an electronic control component 208 (see Figure 3) may form an electrical connection with the connector 106 through the control component terminals 206 (see Figure 3). Components within the housing 102 (e.g., the controller 108) can therefore use the electronic control component 208 to determine whether the cartridge 200 is real and / or performs other functions. However, in other embodiments, the connection between the connector 106 and the cartridge 200 may not be electrical. In other words, the connection between the connector 106 and the cartridge 300 may be simply mechanical. In these embodiments, the spray may occur outside the cartridge, or the spray may occur via other methods such as piezoelectric or radio frequency spraying, which do not require an electrical connection between the cartridge and the housing. Alternatively, the power supply may be located within the cartridge, thereby eliminating the need for an electrical connection to a connector.

[0115] During use, the user can inhale through the mouthpiece 220 of the cartridge 200 of the aerosol delivery device 100. This allows air to be drawn in through the connector 106 or the opening in the cartridge 200. However, in other embodiments, the airflow may be received through other parts of the aerosol delivery device 100. As described above, in some embodiments, the cartridge 200 may include a flow tube 210 (see Figure 3). The flow tube 210 may be configured to direct the airflow towards the heating element 240 (see Figure 3) of the atomizer 212.

[0116] As described below, a sensor within the aerosol delivery device 100 can detect inhalation. When inhalation is detected, the controller 108 can direct current to the heating element 240 through a circuit including a first heating terminal 234a and a second heating terminal 234b (see Figure 3). Thus, the heating element 240 can evaporate the aerosol precursor composition directed from the storage substrate 214 to the aerosolization zone by the liquid transport element 238 (see Figure 3). Therefore, the inhalation port 220 allows the aerosol (i.e., components of the aerosol precursor composition in an aspirable form) to pass through it to the consumer who inhales it.

[0117] As described above, the cartridge 200 may be movable relative to the housing 102. In this regard, the aerosol delivery device 100 may further include an actuator 110. Specifically, the actuator 110 may be connected to a connector 106. Thereafter, the actuator 110 may be able to operatively engage with the cartridge 200 and be configured to move the cartridge between an extended configuration and a retracted configuration.

[0118] As shown in Figure 2, when the cartridge 200 is in an extended configuration, the mouthpiece 220 can be exposed. In other words, when the cartridge 200 is in an extended configuration, the mouthpiece 220 can be positioned outside the housing 102 so that the user can engage the mouthpiece with their lips. Therefore, the extended configuration of the cartridge 200 is configured such that the aerosol delivery device 100 receives suction on the mouthpiece 220, thereby enabling the aerosol delivery device to generate and deliver aerosol to the user in the manner described above.

[0119] Conversely, as shown in Figure 1, in the recessed configuration, the mouthpiece 220 is relatively closer to the housing 102 than in the extended configuration (see Figure 2). In the recessed configuration, the mouthpiece 220 may be flat with respect to the housing 102. In other words, the outer surface of the mouthpiece 220 may be substantially aligned with the outer surface of the housing 102. In another embodiment, the mouthpiece 220 may have a recess with respect to the housing 102. In other words, a gap may be provided between the outer surface of the mouthpiece 220 and the outer surface of the housing 102.

[0120] Therefore, in one embodiment, the mouthpiece 220 of the cartridge 200 can be at least partially housed within the housing 102 in a retracted configuration. In another embodiment, the entire cartridge 200, including the mouthpiece 220, can be housed within the housing 102 in a retracted configuration. By positioning the mouthpiece 220 relatively close to the housing 102 (e.g., partially or entirely housed within it), the mouthpiece can be protected from damage. Furthermore, in a retracted configuration, the mouthpiece 220 is less susceptible to contamination (e.g., lint, dust, or mud) that could otherwise transfer to the user's lips or come into contact with the heating element and adversely affect its performance. In addition, in a retracted configuration, liquid leakage (e.g., water droplets) from the mouthpiece 220 of the cartridge 200 can be captured by the housing 102. For example, liquid leakage from the mouthpiece 220 can be drained into the surrounding portion of the housing 102, and the liquid can be retained and evaporated. In contrast, aerosol delivery devices that define a configuration similar to traditional smoking articles typically include a fixed and positioned mouthpiece, which may be exposed to the surroundings and thus susceptible to damage or contamination if not properly stored by the user, and in certain cases may leak liquid (e.g., water droplets) around it.

[0121] As described above, embodiments of the present disclosure relate to an aerosol delivery device including a cartridge that is movable between a retracted configuration and an extended configuration relative to at least a portion of the housing. As described above, such an aerosol delivery device may include any of the wide range of components described elsewhere in this specification. However, embodiments of an aerosol delivery device including exemplary configurations of components are described below. However, again, it should be understood that the components shown are provided for illustrative purposes only. Thus, more or fewer components, and / or identical or different components, that may be arranged in identical or different ways between the cartridge and the housing may be included in embodiments of the aerosol delivery device of the present disclosure. As a further example, in one embodiment, a reservoir and / or heater may be located in the housing rather than in the cartridge. In this embodiment, the cartridge may deliver an aerosol formed in the housing to the user, rather than producing the formed aerosol. Thus, in some embodiments, the cartridge may substantially define a straw, tube or similar for the user to suck.

[0122] However, as an example, Figures 4-13 show illustrations of the aerosol delivery device 100 of Figures 4 and 5, including additional components according to exemplary embodiments of the present disclosure. Specifically, Figure 4 shows a perspective view of the aerosol delivery device 100 in a closed configuration, and Figure 5 shows a perspective view of the aerosol delivery device in an extended configuration. As shown, the housing 102 may define an ergonomic shape configured to fit comfortably in the user's hand. In this regard, the housing 102 may define a bottom 102A and top 102B arranged opposite each other, first and second sides 102C, 102D arranged opposite each other, and a front 102E and rear 102F arranged opposite each other. To facilitate gripping the aerosol delivery device 100 in the palm of the user's hand, the bottom 102A may be curved, and the sides 102C, 102D may be sloped toward the top 102B. However, the shape of the housing 102 is not limited and may be any shape that is suitable for the various elements described herein.

[0123] In addition, in some embodiments, the housing 102 may include a front cover 102G and a rear cover 102H. The front cover 102G may define the front 102E of the housing 102. Conversely, the rear cover 102H may define the rear 102F of the housing 102.

[0124] Furthermore, the housing 102 may define a width of approximately 20 mm to approximately 60 mm extending between the sides 102C and 102D, a thickness of approximately 10 mm to approximately 50 mm extending between the front 102E and the rear 102F, and a length of approximately 40 mm to approximately 120 mm extending between the bottom 102A and the top 102B. In some embodiments, the housing may be distinctly non-cylindrical. In contrast, a typical aerosol delivery device configured to resemble a traditional smoking article (e.g., a cigarette) is substantially cylindrical in shape, and may define a diameter of approximately 8 mm to approximately 15 mm and a longitudinal length of approximately 80 mm to approximately 120 mm. Thus, the width of the aerosol delivery device of this disclosure may be substantially larger than the diameter of a traditional aerosol delivery device in order to improve the level of comfort and the grip stability associated with grasping the aerosol delivery device of this disclosure. Conversely, the length of the aerosol delivery device of this disclosure (in the recessed configuration) may be shorter than the length of a conventional aerosol delivery device in order to improve the portability of the aerosol delivery device of this disclosure.

[0125] As further shown in Figure 5, the aerosol delivery device 100 may additionally include a mounting mechanism 112. The mounting mechanism 112 may comprise other mechanisms such as loops, clips, rings, or keychains, carabiners, or lanyards configured to be attached to another device. Thus, the aerosol delivery device 100 can be held in a desired position. Therefore, for example, a user can more easily secure the aerosol delivery device 100 in a desired position where damage to or misplacement of the aerosol delivery device is less likely. The mounting mechanism 112 may be positioned substantially opposite the end of the housing 102 from which the cartridge 200 extends (e.g., the upper part 102B) to avoid interference with the user inhaling the cartridge during use.

[0126] The aerosol delivery device 100 may further include an input mechanism 114. The input mechanism 114 may comprise a button or switch configured to receive input from a user. When the input mechanism 114 is activated, the aerosol delivery device 100 may produce an output corresponding to the state of the aerosol delivery device. For example, the aerosol delivery device may output sound, vibration, or light. As shown in Figure 4, the aerosol delivery device 100 may further comprise an indicator 116. The indicator 116 may comprise a light transmitter 116A (for example, plastic or glass, which may be colored to a desired color). Furthermore, the indicator 116 may include a light emitter 116B (see, for example, Figure 6), which may comprise an incandescent bulb or a light-emitting diode (LED). Thereafter, the light emitter 116B may illuminate the light transmitter 116A, and the light transmitter 116A may direct light outward through it to output the state of the aerosol delivery device 100.

[0127] In this regard, the indicator 116 may be illuminated by flashing or in other ways to indicate the remaining or used portion of the capacity of the power supply 104 or the storage unit 214 (see, for example, Figure 1). For example, when the input mechanism 114 is operated, a relatively large number of flashes of the indicator 116 may correspond to a relatively large remaining capacity of the power supply 104 or the storage unit 214 (see, for example, Figure 1). Conversely, when the input mechanism 114 is operated, a relatively small number of flashes of the indicator 116 may correspond to a relatively small remaining capacity of the power supply 104 or the storage unit 214 (see, for example, Figure 1). However, the indicator 116 and / or other output mechanisms may also be used to output various other information and / or to output information in various other ways. Examples of other information that may be output include error messages, operating modes, and usage history information.

[0128] Furthermore, in some embodiments, the aerosol delivery device 100 may include a display 118, as shown in Figure 5. The display 118 may be provided in addition to, or as an alternative to, the indicator 116. In this regard, the display 118 may be configured to output a variety of information, including information about the state of the aerosol delivery device 100, information unrelated to the state of the aerosol delivery device (e.g., the current time), and / or graphic art that does not contain any information (e.g., graphic art provided for the user's entertainment purposes). Thus, the display 118 may be configured to output any or all of the above information (e.g., the remaining or used portion of the capacity of the power supply 104 or the storage 214) in any form, such as a graph and / or numerical form. Furthermore, in some embodiments, the operation or display may be controlled by an input mechanism 114 or a separate input mechanism. The display 118 may be, for example, a touchscreen and therefore may be configured for user input. In some embodiments, the display 118 may provide icons, menus, or similar, configured to allow the user to make control selections regarding the functions of the aerosol delivery device 100, to confirm specific states of the device, or the same. Although the display 118 is shown to cover only a relatively small portion of the front cover 102G, it is understood that the display may cover a significantly larger portion of the front cover and / or rear cover 102H.

[0129] Figure 6 shows a rear perspective view of the aerosol delivery device 100 with the rear cover 102H (see Figures 6 and 7) removed and the cartridge 200 retracted for illustrative purposes. Figure 7 shows a front perspective view of the aerosol delivery device 100 with the front cover 102G (see Figures 6 and 7) removed and the cartridge 200 extended for illustrative purposes. Accordingly, various internal components of the aerosol delivery device 100 are shown in Figures 8 and 9.

[0130] As described above, the actuator 110 may be operationally engaged with the cartridge 200 and configured to move the cartridge between an extended configuration and a retracted configuration. Various embodiments of the actuator 110 may be used. However, in one embodiment, as shown in Figures 8 and 9, the actuator 110 includes a sliding part 120. The sliding part 120 may be configured to move in translation or in another manner between a first position in which the cartridge 200 is in an extended configuration (see, for example, Figure 7) and a second position in which the cartridge is in a retracted configuration (see, for example, Figure 6).

[0131] The sliding portion 120 may be configured to slide on the track 122 between a first position and a second position. In connection with this, the user may slide the sliding portion 120 between the first position and the second position via direct or indirect engagement with it. For example, in the shown embodiment, the actuator 110 includes an external engagement member 124 (see, for example, Figure 7) connected to the sliding portion 120 and configured for user engagement (e.g., for engagement by the user's thumb) to allow the user to move the sliding portion 120. In connection with this, the external engagement member 124 may be located outside or extend from the housing 102. In the shown embodiment, the external engagement member 124 extends outward from the front surface 102E of the housing 102 (see Figure 7). However, in other embodiments, the external engagement member 124 may extend outward from any other part of the housing 102. For example, the actuator 110 may be configured to extend outward from either side 102C or 102D of the housing 102. Furthermore, the concealment member 126 (see, for example, Figure 7) may limit the exposure of internal components of the aerosol delivery device 100 to the external environment, as will be described in detail below.

[0132] The track 122 can guide the movement of the sliding part 120 thereon. The track 122 can restrict the movement of the sliding part 120 so that it can move only in first and second directions along the longitudinal length of the track. Various embodiments of the track 122 and the sliding part 120 can be used to enable movement in this manner. However, details relating to an exemplary embodiment of the track 122 and the sliding part 120 are shown in Figure 8, in which various components, including the cartridge 200, the front cover 102G (see Figures 6 and 7), the external engaging member 124 (see, for example, Figure 7), and the concealing member 126 (see, for example, Figure 7), are not shown for illustrative purposes.

[0133] As shown, the track 122 may define a longitudinal extension 128, and the sliding portion 120 may define a slot 130, which is configured to receive the longitudinal extension. Thus, while allowing movement of the sliding portion along its longitudinal direction, lateral movement of the sliding portion 120 perpendicular to the longitudinal length of the longitudinal extension 128 can be substantially avoided. Furthermore, the longitudinal movement of the sliding portion 120 can be restricted.

[0134] As shown in Figures 6 and 7, in one embodiment, the longitudinal movement of the sliding part 120 is restricted by contact between the external engaging member 124 and the first and second longitudinal ends of the opening 132 defined through the front cover 102G. However, in other embodiments, the movement of the sliding part 120 may be restricted in other ways. For example, the track 122 may define stops at one or both ends thereof, the housing 102 may define stops at one or both ends of the track, or any various other components may define stops configured to engage with the sliding part 120 and / or the external engaging member 124 and restrict the movement of the actuator along the track.

[0135] To guide the movement of the cartridge 200, in some embodiments, the aerosol delivery device 100 may further include a guide member 134, as shown in Figure 6. The guide member 134 may provide the cartridge 200 with additional stability within the housing 102 and ensure its longitudinal axial movement during extension and retraction. Furthermore, in some embodiments, the guide member 134 may define a stop that limits the extension of the cartridge by contact between the connector 106 and the guide member, for example, as described below. In one embodiment, the guide member 134 may be defined by the housing 102. However, in other embodiments, the guide member may comprise a separate component connected to the housing.

[0136] In some embodiments, the actuator 110 may be characterized by being configured to hold the sliding portion 120 at a selected position along the longitudinal length of the track 122. For example, as shown in Figure 8, in one embodiment, the track 122 may define a detent or recess 136 on the side of a longitudinal extension 128. Furthermore, as shown in Figure 9, in one embodiment, the sliding portion 120 may include a projection 138. In the shown embodiment, the projection comprises a ball bearing held in place through the sliding portion 120 and inside a hole 140 defined by a set screw 142 against the side of the longitudinal extension 128 of the track 122 (see, for example, Figure 8). By providing a projection 138 having a rounded configuration, the projection may engage with the recess 136 in a releasable manner without causing damage thereto.

[0137] The position of the recess 136 (see Figure 8) can be selected such that the cartridge 200 is in a selected position relative to the housing 102 when the projection 138 (see Figure 9) engages with the recess. For example, in the shown embodiment, the cartridge 200 is in an extended configuration (e.g., see Figure 7) when the projection 138 engages with the recess 136. Conversely, the track 122 may include additional or alternative recesses configured to releasably hold the cartridge in a retracted configuration (e.g., see Figure 6). By releasably holding the cartridge 200 in the extended and / or retracted configurations, unexpected extension or retraction of the cartridge 200 can be avoided. Furthermore, embodiments using a set screw 142 allow adjustment of the amount of force required to move the sliding part 120 along the track 122. In this regard, the set screw 142 may be tightened to increase the force required to move the sliding part 120, or loosened to decrease the amount of force required to move the sliding part. It should be noted that in other embodiments, the configuration of the recess and projection can be reversed such that the track defines the projection and the sliding part includes the recess. Furthermore, various other mechanisms may be configured to hold the sliding part in a releaseable manner at one or more positions along the length of the track. For example, magnets may be used to hold the sliding part at one or more positions along the track.

[0138] In other embodiments, the recess 136 and projection 138 may not be included, and the retention of the sliding part 120 in a selected position may be due to frictional engagement between the sliding part 120 and the track 122. For example, the slot 130 defined by the sliding part 120 may be dimensioned to fit snugly onto a longitudinal extension 128 of the track 122 (see, for example, Figure 8). In this regard, when a user moves the sliding part 120 on the track 122 to move the cartridge 200 into an extended or retracted configuration, the frictional engagement between the sliding part and the track may keep the sliding part in a selected position along the track until the user moves the sliding part to another position. Thus, unexpected extension or retraction of the cartridge 200 may be avoided in other ways. However, the use of the recess 136 and projection 138 may provide varying degrees of resistance associated with moving the sliding part 120, in addition to more stable retention of the sliding part in a selected position, which would likely provide the user with greater satisfaction during use.

[0139] As described above, in some embodiments, the actuator 112 may include a concealing member 126 (see, for example, Figure 5). The concealing member 126 may be configured to limit the exposure of the internal components of the aerosol delivery device 100 to contaminants. Furthermore, the concealing member 126 may be configured to limit the visibility of the internal components of the aerosol delivery device 100 and access to them.

[0140] In this regard, as shown in Figure 5, the concealing member 126 may be configured to cover (e.g., overlap) at least a portion of the opening 132 defined through the front cover 102G. The concealing member 126 may define an opening 144 that allows the sliding portion 120 to move via the external engaging member 124 to move the cartridge 200 between a retracted configuration (e.g., see Figure 4) and an extended configuration (e.g., see Figure 5), as described above. However, the opening 144 through the concealing member 126 may be relatively smaller than the opening 132 through the front cover 102G.

[0141] In this regard, as shown in Figure 7, the actuator 110 may further comprise an external engaging member 124 and one or more fasteners 146 (e.g., screws or rivets) extending into the sliding portion 120 through an opening 144 through the concealing member 126, so as to engage the external engaging member with the sliding portion. Thereafter, the opening 144 through the concealing member 126 may define a width traversing its longitudinal length, which is slightly larger than the width of the fastener 146 to allow the fastener 146 to slide within the opening through the concealing member. Thus, the opening 144 through the concealing member 126 may be relatively narrower than the opening 132 through the front cover 102G (see, for example, Figure 5), which may be slightly wider than the width of the external engaging member 124. However, as can be understood, in other embodiments, one or both of the sliding portion 120 and the external engaging member 124 may define a relatively narrow portion configured to extend through the opening 132 through the concealing member 126. In addition, in some embodiments, the sliding portion 120 and the external engaging member 124 may be defined as a single component rather than separate parts connected to each other by fasteners.

[0142] As shown in Figure 5, in the extended configuration, the open area defined by the opening 144 through the concealing member 126 may be relatively small, and in particular, may be smaller than the area defined by the opening 132 through the housing 102. Furthermore, as shown in Figure 4, in the recessed configuration, the opening 144 through the concealing member 126 (see, for example, Figure 5) may be substantially completely covered by the external engaging member 124. In this regard, the aerosol delivery device 100 may be stored in a recessed configuration and is therefore more susceptible to exposure to dust, debris, and other contaminants while in the recessed configuration. Therefore, by substantially or completely closing the opening 144 through the concealing member 126 in the recessed configuration, the intrusion of contaminants through the opening 144 through the concealing member 126 can be substantially avoided.

[0143] In this regard, as shown in Figures 10 and 11, the sliding portion 120 may include a main portion 120A, an extension portion 120B, and a connector portion 120C. The connector portion 120C of the sliding portion 120 may connect the extension portion 120B to the main portion 120A. Specifically, the connector portion 120C of the sliding portion 120 may be positioned at the distal end of the extension portion 120B, so that the extension portion extends from there and protrudes in one direction toward the main portion 120A, creating an open gap 148 between the main portion and the extension portion.

[0144] The open gap 148 allows for increased movement of the sliding portion 120 along the track 122 without requiring a corresponding increase in the longitudinal length of the opening 144 within the concealing member 126 (see, e.g., Figure 7) during the movement of the cartridge 200 into its extended configuration. In this regard, as shown in Figure 10, the extension 120B may overlap with a portion of the concealing member 126 in the extended configuration. The use of the open gap 148 (see, e.g., Figure 8) defined between the extension 120B and the main portion 120A of the sliding portion 120, in conjunction with the relatively small opening 144 within the concealing member 126, can better conceal the internal components of the aerosol delivery device 100 and reduce the possibility of contaminants entering through it compared to the use of a relatively large opening.

[0145] In addition, in some embodiments, the concealing member 126 may be configured to slide longitudinally in both first and second directions. In this regard, when the sliding portion 120 slides in the first direction to move the cartridge 200 into an extended configuration, the concealing member 126 may also slide in the first direction (for example, generally to the left in the view of the arrangement shown in Figure 10) as the first side connector portion 120C of the sliding portion contacts the concealing member through it at the end of the opening 132. Conversely, when the sliding portion 120 moves in the opposite second direction, which is opposite to the first direction, to move the cartridge 200 into a retracted configuration shown in Figure 11, the opposite second side of the connector portion 120C of the sliding portion may engage with the concealing member 126 through it at the opposite end of the opening 132. Thus, the concealing member 126 may move in the opposite second direction (for example, generally to the right in the view of the arrangement shown in Figure 11). By allowing the concealing member 126 to slide in this manner, the longitudinal length of the opening 132 through which it passes, which is required to allow the cartridge 200 to fully extend and retract, can be reduced. Note that in order to allow the movement of the concealing member 126 while substantially closing the opening 132 defined through the front cover 102G (see, for example, Figure 5), the concealing member 126 may define a longitudinal length greater than the longitudinal length of the opening through the front cover. Specifically, the longitudinal length of the concealing member 126 is at least equal to the longitudinal length of the opening 132 defined through the front cover 102G plus the length of the stroke of the concealing member during the movement of the cartridge 200 between the retracted and extended configurations.

[0146] As described above, in the recessed configuration (see, for example, Figure 4), the opening 144 through the concealing member 126 (see, for example, Figure 5) can be substantially completely covered by the external engaging member 124. In this regard, as shown in Figure 4, in some embodiments, the external engaging member 124 may define a tab 124A. The tab 124A may be configured to cover any remaining portion of the opening 144 through the concealing member 126 (see, for example, Figure 5) that is not covered by the main body portion 124B of the external engaging member 124. The tab 124A may be configured to slide under the inner front cover 102G of the housing 102 during movement of the cartridge 200 into the extended configuration (see, for example, Figure 5). In one embodiment, the tab 124A may function as a child lock. In this regard, in order to fully extend the cartridge 200, the user may be required to push the external engaging member 124 inward while sliding the external engaging member so that the tab 124A can slide under the front surface 102E of the housing 102, rather than making adjacent contact with it, which may be required for the operation of the aerosol delivery device 100 in some embodiments. However, as can be understood, the actuator 110 may be configured to include various other safety mechanisms that may require pressing the actuator in use, or operating other complex or force-requiring actuators and / or separate components (e.g., a lockout switch), configured to prevent children from using the aerosol delivery device and / or unintended cartridge extension or operation of the aerosol delivery device.

[0147] As described above, the aerosol delivery device 100 may use a connector 106 to cause movement of the cartridge 200 when the actuator 110 is displaced. As shown in Figure 7, the connector 106 may be connected to a displaced portion of the actuator 110 when the user moves the external engaging member 124. For example, as shown in Figure 6, the connector 106 may be connected to a sliding part 120. Thus, when the external engaging member 124 displaces the sliding part 120, the sliding part may displace the connector 106, and similarly the connector 106 displaces the cartridge 200.

[0148] In this regard, the connector 106 may be configured to mechanically engage with the cartridge 200 so that the cartridge is tightly coupled to it. Various mechanisms may connect the cartridge 200 to the connector 106 to result in a screw engagement, press-fit engagement, interference fit, magnetic engagement, or similar. Furthermore, the connector 106 may be configured to form an electrical connection between the cartridge 200 and the controller 108. This allows current to be delivered to the sprayer 212 and the electronic control component 208 (see, for example, Figure 3) in embodiments where the cartridge 200 contains an electronic control component (e.g., for the purpose of verifying the cartridge's authenticity). While the controller 108 is shown coupled to the sliding part 120 and the connector 106 and therefore configured to move with them, it should be noted that in other embodiments, the controller may be fixedly positioned relative to the housing 102, and interconnecting members may electrically connect the cartridge 200 to the controller 108 through the connector 106. For example, interconnecting members may comprise flexible circuit boards, ribbon cables, one or more wires, wire loops or bundles with or without sheathing, or movable or sliding contacts, brushes, springs (e.g., leaf springs), spring pins (e.g., those used in computer power connectors), and / or traces, which may be used to form an electrical connection between the cartridge and the controller. Thus, for example, in some embodiments, the cartridge 200 may be partially or completely disconnected from the controller 108 in a retracted configuration and electrically connected to the controller in an extended configuration. This configuration ensures that unintended operation of the cartridge in the retracted configuration is impossible. Such a configuration may be advantageously used in conjunction with the releaseable retaining mechanism described above. However, in other embodiments, the interconnecting members may maintain an electrical connection between the cartridge and the controller in both the retracted and extended configurations.

[0149] The connector 106 may include a coupler 150 (see Figure 8) configured to facilitate engagement with the cartridge 200 in the manner described above. In some embodiments, the coupler 150 may be configured to permanently engage with the cartridge 200. For example, a permanent connection between the coupler 150 and the cartridge 200 may be used in embodiments in which the aerosol delivery device 100 is disposable. Thus, as a further example, the coupler 150 may comprise a coupler configured for permanent connection with a cartridge, as disclosed in U.S. Patent Application No. 14 / 170,838 filed February 3, 2014 by Bless et al., which is incorporated herein by reference in whole.

[0150] Conversely, in other embodiments, the coupler 150 may be configured to releasably engage with the cartridge 200 so that the cartridge can be removed from it. Thus, for example, the cartridge 200 may be replaced or removed and replenished when the aerosol precursor composition is depleted. The coupler 150 may be configured to engage with the base 214 of the cartridge 200 (see, for example, Figure 3). Thus, for example, the coupler 150 may include, for example, an anti-rotation feature that substantially prevents relative rotation between the cartridge 200 and the coupler, as disclosed in the U.S. Patent Application No. 13 / 840,264 filed March 15, 2013, which is incorporated herein by reference in whole, as well as related components such as terminals and electrical contacts.

[0151] As described above, the cartridge 200 is connected to the connector 106, allowing the user to move the cartridge to an extended configuration (see, for example, Figure 5) using the actuator 110. This allows the user to inhale through the mouthpiece 220, causing the aerosol delivery device 100 to produce an aerosol that is delivered to the user through the mouthpiece. In this regard, as described above, the controller 108 (see, for example, Figure 6) may be configured to direct power from the power source 104 to the cartridge 200, heat the aerosol precursor composition, and produce an aerosol. As shown in Figure 12, the controller 108 may include a flow sensor 152. The flow sensor 152 may be configured to detect a pressure drop or airflow associated with the user inhaling the cartridge 200. For example, as shown in Figure 13, the connector 106 may include one or more holes 153 extending through a connector 150 that communicates with the flow sensor 152. As a result, when the user inhales from the cartridge 200, the resulting pressure drop at the connector 106 is detected by the flow sensor 152. Thus, the controller 108 can direct current to the cartridge 200 to produce an aerosol in the manner described above. In one embodiment, the flow sensor 152 may be substantially similar to the flow sensor disclosed in U.S. Patent Application No. 13 / 840,264 filed March 15, 2013 by Novak et al., which is incorporated herein by reference in whole.

[0152] As described above, embodiments of the present disclosure relate to an aerosol delivery device including a cartridge and a housing, wherein the cartridge is movable between an extended configuration and a retracted configuration with respect to at least a portion of the housing. This allows the cartridge to be protected in the retracted configuration, the aerosol delivery device to define a relatively smaller configuration, and / or various other benefits as described above. Conversely, the extended configuration of the cartridge may allow inhalation and aerosol generation in a substantially conventional manner.

[0153] Exemplary embodiments of the aerosol delivery device 100 have been described above and shown in Figures 4-15, but aerosol delivery devices including a cartridge configured to move between a retracted configuration and an extended configuration relative to the housing can be embodied in many other forms. Therefore, additional exemplary embodiments of aerosol delivery including a cartridge that is movable between a retracted configuration and an extended configuration relative to the housing are considered below. Details of these aerosol delivery devices will be limited for the sake of brevity to the differences from the aerosol delivery device 100 described above. However, it should be understood that the aerosol delivery devices described below may include some or all of the above-described components. Furthermore, for illustrative purposes, the aerosol delivery devices described below are referred to as including a housing, an outer body, a storage substrate configured to contain an aerosol precursor composition, and a cartridge including an atomizer. In this regard, the aerosol delivery device is described as including a cartridge 200. This configuration may allow for the replacement of the cartridge, for example, when the aerosol precursor composition is depleted. However, it should be understood that various components of the aerosol delivery device may be arranged between the cartridge and the housing in any configuration, and the use of cartridge 200 is described for illustrative purposes only.

[0154] As an example, Figure 14 shows an aerosol delivery device 300 including a housing 302 and a cartridge 200. An actuator 310 extends outward from the side of the housing 302 to allow the cartridge 200 to extend or retract when the actuator slides in both first and second directions. In connection with this, a connector 306 is movably mounted to the housing 302 (e.g., via the actuator 310), and the cartridge 200 engages with the connector so as to be movable relative to the housing. Thus, when the cartridge is in an extended configuration, the user can cause the aerosol to pass through to the user by inhaling the mouthpiece 220 of the cartridge 200. An indicator 316 is located on the front of the housing 302. Furthermore, a mounting mechanism 312 is defined by the bottom of the housing 302.

[0155] Figure 15 shows an aerosol delivery device 400 including a housing 402 and a cartridge 200. An actuator 410 extends outward from the front of the housing 402 so as the actuator slides in both first and second directions, it causes the cartridge 200 to extend or retract. In connection with this, a connector 406 is movably mounted to the housing 402 (e.g., via the actuator 410), and the cartridge 200 engages with the connector so as to be movable relative to the housing. Thus, when the cartridge is in an extended configuration, the user can cause the aerosol to pass through to the user by inhaling the mouthpiece 220 of the cartridge 200. An indicator 416 is located on the top of the housing 402. Furthermore, a mounting mechanism 412 is defined by the corners of the housing 402.

[0156] Figures 18-20 show an aerosol delivery device 500 including a housing 502 and a cartridge 200. The actuator 506 includes a sliding part 520 and an external engaging member 524. As shown in Figures 19 and 20, the sliding part 520 can operatively engage with the cartridge 200. In this regard, the connector 506 is movably mounted to the housing 502 (e.g., via the actuator 510), and the cartridge 200 engages with the connector so as to be movable relative to the housing. Thus, when the cartridge is in an extended configuration, the user can inhale through the mouthpiece 220 of the cartridge 200, causing the aerosol to pass through to the user.

[0157] In one embodiment, the sliding portion 520 may be flexible. For example, the sliding portion 520 may comprise a flexible membrane or a plurality of substantially rigid members continuously pivotably connected to one another in a manner similar to the cover portion of a roll-top desk. Thus, when the external engaging member 524 is moved by the user, the sliding portion 520 may change shape based on the shape of the surrounding structure that guides the movement of the sliding portion. For example, in one embodiment, the movement of the sliding portion 520 and the corresponding change in its shape may be guided by the housing 502.

[0158] As shown in Figure 17, the sliding portion 520 may be configured to cover an opening 554 defined within the housing 502 when the cartridge 200 is in a retracted configuration. For example, as shown, the opening 554 may be located on one or more sides of the housing 502, and the sliding portion 520 may extend along the opening so as to close the opening. Thus, in the retracted configuration, the sliding portion 520 and the housing cooperate to surround the cartridge 200, and as a result, the cartridge 200 can be substantially sealed within the housing 502. Therefore, in the retracted configuration, the mouthpiece 220 of the cartridge 200 may be positioned inside the housing 502 so as to protect the mouthpiece from damage and / or contamination.

[0159] However, when the user slides the external engaging member 524 to move the cartridge 200 from the retracted configuration (for example, downward in view of the arrangement shown in Figures 19 and 20), the sliding part 520 can retract from at least a portion 554A of the opening 554, as shown in Figures 18 and 20. Furthermore, the sliding part 520 can push the cartridge 200 toward a portion 554A of the opening 554 so that the cartridge extends through the opening in the extended configuration, as shown in Figures 18 and 20. In this regard, as the sliding part 520 provides movement of the cartridge 200 in addition to opening and closing the opening 554, the sliding part can open the opening while simultaneously directing the cartridge 200 toward and through the opening. Thus, this configuration provides a seamless transition between the retracted and extended configurations, thereby allowing the opening to be opened to extend the cartridge or closed to retract the cartridge without requiring multiple user inputs.

[0160] Additional embodiments of aerosol delivery devices are also provided in which an opening is opened and a cartridge is extended through it during the transition from a retracted configuration to an extended configuration. For example, Figure 19 shows an embodiment of an aerosol delivery device 600 including a housing 602 and a cartridge 200. The housing 602 may include a main body portion 602A and a movable portion 602B defining a lid. The movable portion 602B may be pivotably connected to the main body portion 602A by a hinge 656.

[0161] Therefore, as shown in Figure 20, the movable part 602B pivots relative to the main body part 602A, opening the opening 654 defined by the main body part of the housing 602. During the pivoting of the housing 602, the cartridge 200 may move from a retracted configuration (see Figure 19) to an extended configuration (see Figure 20), with the cartridge extending through the opening 654. Movement of the cartridge 200 in this manner may be caused by an actuator 610, which includes a connecting mechanism 658 ( schematically shown as a coupling) that connects the cartridge to the movable part 602B of the housing 602. Similarly, the connecting mechanism 658 may move the cartridge 200 from the extended configuration back to the retracted configuration through the opening 654 while the movable part 602B of the housing 602 is closed. In this regard, a connector 606 is movably mounted to the housing 602, and the cartridge 200 is engaged with the connector so as to be movable relative to the housing. As a result, when the cartridge is in an extended configuration, the user inhaling through the mouthpiece 220 of the cartridge 200 may cause the aerosol to pass through to the user.

[0162] Furthermore, Figure 21 shows an embodiment of an aerosol delivery device 700 including a housing 702 and a cartridge 200. The housing 702 includes a main body portion 702A and a movable portion 702B that defines a lid. The movable portion 702B can pivot (e.g., rotate) relative to the main body portion 702A of the housing 702 to open an opening 754. The cartridge 200 can extend through the opening 754 simultaneously with the rotation of the movable portion 702B. Thereafter, the cartridge 200 can move into an extended configuration and be prepared for use following the rotation of the movable portion 702B.

[0163] Conversely, when the movable part 702B rotates to the closed position, the cartridge 200 can retract and return to a retracted configuration through the opening 754. Movement of the cartridge 200 in this manner may be caused by a connecting mechanism (e.g., a coupling, not shown) that connects the cartridge to the movable part 702B of the housing 702. Thus, the use of an actuator that may have a sliding part or a connecting mechanism may be used to open the opening and simultaneously extend the cartridge through it, and to close the opening and simultaneously retract the cartridge through it, as described above in various ways with reference to Figures 18-23. In this regard, the connector 706 is movablely mounted to the housing 702, and the cartridge 200 is engaged with the connector so as to be movable relative to the housing. Thus, when the cartridge is in an extended configuration, the user can inhale through the mouthpiece 220 of the cartridge 200, causing the aerosol to pass through to the user.

[0164] Additional embodiments of the actuator are used in other embodiments. For example, Figure 22 shows an embodiment of an aerosol delivery device 800 including a housing 802 and a cartridge 200. The actuator 810 may be configured to move the cartridge 200 between a retracted configuration and an extended configuration shown in Figure 22. As shown, the actuator 810 may include a spring 860 and a button 862, shown through a partial cutout of the housing 802. The spring 860 may be configured to move the cartridge 200 from the retracted configuration to the extended configuration when the button 862 is activated. The cartridge 200 can be returned to the retracted configuration by pushing along its longitudinal axis so that the cartridge is returned toward the inside of the housing 802. In this regard, a connector 806 is movably mounted to the housing 802 (e.g., via the actuator 810), and the cartridge 200 is engaged with the connector so as to be movable relative to the housing. As a result, when the cartridge is in an extended configuration, the user inhaling through the mouthpiece 220 of the cartridge 200 may cause the aerosol to pass through to the user.

[0165] Figure 23 shows an additional embodiment of the aerosol delivery device 900, including a housing 902 and a cartridge 200. Specifically, Figure 23 shows the cartridge 200 in a retracted configuration, where the mouthpiece 220 of the cartridge 200 is optionally at least partially received within the housing 902 so that the cartridge is at least partially protected from damage and contamination.

[0166] As shown in Figure 24, the cartridge 200 may be configured to pivot relative to the housing 902. In connection with this, the aerosol delivery device 900 may further include a hinge 956. In addition, the connector 906 is movably attached to the housing 902 via the hinge 956, and the cartridge 200 is engaged with the connector so as to be movable relative to the housing. Thus, the cartridge 200 can pivot between a retracted configuration and an extended configuration in a manner similar to that used in a folding pocket knife. In connection with this, as an example, in some embodiments, the cartridge may be releasably locked in the extended and / or retracted configurations. When the cartridge is in the extended configuration, the user may cause the aerosol to pass through to the user by sucking on the mouthpiece 220 of the cartridge 200.

[0167] An alternative embodiment of the aerosol delivery device 1000 is shown in Figure 25. As shown, the aerosol delivery device 1000 may include a housing 1002 and a cartridge 200. As shown in Figure 26, a connector 1006 may be mounted on the housing 1002, and the cartridge 200 may be engaged with the connector to connect to the housing. The cartridge 200 may be detachably engaged with the connector 1006 and may be replaceable.

[0168] The housing 1002 may include a main body portion 1002A and a movable portion 1002B that defines a lid. The movable portion 1002B may be configured to pivot relative to the main body portion 1002A via a hinge 1056. The cartridge 200 may be configured to remain stationary relative to the main body portion 1002A of the housing 1002. In this regard, the connector 1006 may be fixedly mounted to the main body portion 1002A of the housing 1002.

[0169] More specifically, the movable portion 1002B of the housing 1002 is configured to move between a first position (see Figure 26) in which the mouthpiece 220 of the cartridge 200 is exposed relative to the main body portion 1002A of the housing, and a second position (see Figure 25) in which the mouthpiece is at least partially received within the movable portion of the housing. For example, in the shown embodiment, when the movable portion is in the second position (see Figure 25), the mouthpiece 220 of the cartridge 200 is fully received within the movable portion 1002B of the housing 1002. Therefore, when the movable portion 1002B is in the second position (see Figure 26), the cartridge 200 can define an extended configuration in which its mouthpiece 220 is exposed and configured for receiving suction. Conversely, when the movable part 1002B is in the first position (see Figure 25), the cartridge 200 can be defined as a retracted configuration that is relatively closer to the housing 1002 (for example, relatively closer to the movable part 1002B of the housing) than the configuration in which the mouthpiece 220 extends.

[0170] While the movable part 1002B is moving, the cartridge 200 may be configured to remain stationary relative to the main body portion 1002A of the housing 1002, while allowing transitions between a retracted configuration and an extended configuration, where the mouthpiece 220 of the cartridge is covered and exposed, respectively. When the movable part 1002B of the housing 1002 is in the second position (see Figure 26), the user can inhale the mouthpiece 220 of the cartridge 200, causing the aerosol to pass through to the user. In this regard, power supplied by a power supply 1004 located within the housing 1002 (e.g., within the main body portion 1002A) can power the cartridge 200.

[0171] Figure 27 shows an additional embodiment of the aerosol delivery device 1100. As shown, the aerosol delivery device may include a housing 1102 and a cartridge 200. A connector 1106 may be mounted on the housing 1102, and the cartridge 200 may be engaged with the connector to connect to the housing. The cartridge 200 may be removably engaged with and replaceable with a connector 1206.

[0172] The housing 1102 may include a main body portion 1102A and a movable portion 1102B that defines a lid. The movable portion 1102B of the housing 1102 may be configured to move in parallel toward and away from the main body portion 1102A of the housing. The cartridge 200 may be configured to remain stationary relative to the main body portion 1102A of the housing 1102. In connection with this, the connector 1106 may be fixedly mounted to the main body portion 1102A of the housing 1102.

[0173] More specifically, the movable portion 1102B of the housing 1102 is configured to move between a first position (see Figure 28) in which the mouthpiece 220 of the cartridge 200 is exposed relative to the main body portion 1102A of the housing, and a second position (see Figure 27) in which the mouthpiece is at least partially received within the movable portion of the housing. For example, in the shown embodiment, when the movable portion is in the second position (see Figure 25), the mouthpiece 220 of the cartridge 200 is fully received within the movable portion 1102B of the housing 1102. Therefore, when the movable portion 1102B is in the second position (see Figure 26), the cartridge 200 can define an extended configuration in which its mouthpiece 220 is exposed and configured for receiving suction. Conversely, when the movable part 1102B is in the first position (see Figure 25), the cartridge 200 can be defined as a retracted configuration that is relatively closer to the housing 1002 (for example, relatively closer to the movable part 1102B of the housing) than the configuration in which the mouthpiece 220 extends.

[0174] While the movable part 1102B is moving, the cartridge 200 may be configured to remain stationary relative to the main body portion 1102A of the housing 1102, while allowing transitions between a retracted configuration and an extended configuration, where the mouthpiece 220 of the cartridge is covered and exposed, respectively. When the movable part 1102B of the housing 1102 is in a second position (see Figure 26), the user can inhale the mouthpiece 220 of the cartridge 200, thereby causing the aerosol to pass through to the user. In this regard, power supplied by a power supply 1104 located within the housing 1102 (e.g., within the main body portion 1102A) can power the cartridge 200. Note that the embodiments of the aerosol delivery device shown in Figures 25-28 are configured similarly to, for example, a lighter used to ignite traditional smoking articles.

[0175] Various exemplary shapes and configurations of embodiments of aerosol delivery devices configured to allow transitions between a retracted and extended configuration of a cartridge are described above. However, it should be understood that a wide range of aerosol delivery device embodiments may include a cartridge configured to move between a retracted and extended configuration as described above. In this regard, it should be understood that the specific embodiments described herein are provided for illustrative purposes only. Various other embodiments of shape, design and style may be used for aerosol delivery devices that include a cartridge configured to move between a retracted and extended configuration for at least a portion of a housing. In this regard, examples of various other shapes, styles and designs that may be used according to embodiments of this disclosure include those disclosed in U.S. Patent No. 8,225,633 by Luo et al., U.S. Patent No. 8,341,989 by Hamblin et al., U.S. Patent No. 6,902,392 by Johnson, and U.S. Patent No. 8,342,986 by Rourke et al., each of which is incorporated herein by reference in whole.

[0176] Furthermore, aerosol delivery devices may be configured to define additional functionality. For example, the housing of an aerosol delivery device may define a key, a remote control, or a remote starter for a car, a garage door opener, or other device. In this regard, in some embodiments, the aerosol delivery device may define a shape that mimics the traditional shape of such a device (e.g., a key fob). In some embodiments, a controller within the device that controls spraying and / or related functions may additionally control any other functions provided by the aerosol delivery device (e.g., remote operation functionality). In some embodiments, the housing may be non-tubular or non-cylindrical and may be described as defining one or more substantially flat surfaces and / or two or more substantially parallel surfaces. Furthermore, in some embodiments, the aerosol delivery device or a portion thereof (e.g., the housing) may comprise first and second outer bodies, such as those disclosed in Bless et al., U.S. Patent Application No. 14 / 170,838, filed February 3, 2014, which is incorporated herein by reference.

[0177] In various embodiments of the aerosol delivery devices described above, at least a portion of the cartridge (e.g., the mouthpiece) may be housed in a recessed configuration. This configuration may protect the mouthpiece from exposure to contaminants when the aerosol delivery device is not in use. In some embodiments, the aerosol delivery devices of the present disclosure may include additional features configured to improve cleanliness associated with their use. In this regard, in one embodiment, the aerosol delivery device may be configured to sterilize the cartridge or a portion of it (e.g., the mouthpiece). For example, the aerosol delivery device may include an ultraviolet emitter (e.g., an ultraviolet light-emitting diode) configured to emit ultraviolet light capable of killing microorganisms such as pathogens, viruses, and fungi.

[0178] In this regard, the aerosol delivery device 100 shown in Figure 1 includes a UV emitter 196 configured to emit ultraviolet light. As an example, as shown, the UV emitter 196 may be configured and positioned to direct ultraviolet light to the mouthpiece 220 of the cartridge 200 when the cartridge is in a retracted configuration. The UV emitter 196 may be configured to direct ultraviolet light to substantially the entire outer surface and / or inner surface of the mouthpiece 220, along the passage of the airflow extending through it. In this regard, in some embodiments, the aerosol delivery device may include a plurality of UV emitters and / or UV reflectors to surround the mouthpiece 220 when the cartridge 200 is retracted into the housing, thereby reflecting ultraviolet light around and to the mouthpiece, or a reflective coating may be positioned within the housing 102.

[0179] In one embodiment, the ultraviolet emitter 196 may be configured to automatically emit ultraviolet radiation to the intake port 220 when the cartridge 200 is moved to a retracted configuration. For example, the ultraviolet emitter 196 may emit ultraviolet radiation each time the cartridge 200 retracts, upon occurrence of a selected number of cartridge retractions, after a predetermined period of time has elapsed, upon use of a predetermined amount of aerosol precursor composition, or based on any other factor. Alternatively, or in addition, the ultraviolet emitter 196 may be manually activated by the user. As understood, the ultraviolet emitter described above may be included in any of the aerosol delivery devices disclosed herein. Exemplary embodiments of the ultraviolet emitter are available from Digi-Key Corp. at Thief River Falls, MN.

[0180] As described above, in some embodiments, the aerosol delivery device may be configured to activate the ultraviolet emitter when the cartridge retracts into the housing. In this regard, in some embodiments, the aerosol delivery device may include a cartridge position sensor (e.g., a switch) configured to detect when the cartridge is retracted. Alternatively, or in addition, the cartridge position sensor may be configured to detect when the cartridge is extended. The cartridge position sensor may be configured to transmit a signal to a controller indicating whether the cartridge is retracted or extended. The controller may then use the signal from the cartridge position sensor to determine when to sterilize the cartridge as described above, or when to perform various other functions, such as preheating the heater when the cartridge is extended.

[0181] In addition, the movement of the cartridge in the embodiments described above can be controlled in one or more ways. In this regard, the extension or retraction of the cartridge can be resisted or assisted in one or more ways. For example, the aerosol delivery device 800 shown in Figure 22 includes a spring 860 configured to assist the extension of the cartridge 200. The spring 860 can also resist the movement of the cartridge 200 during retraction. Furthermore, in some embodiments, the aerosol delivery device may include a buffering mechanism configured to buffer the movement of the cartridge (for example, by a buffering action caused by a spring).

[0182] In this regard, a buffer mechanism may be connected to a connector and configured to buffer its operation (for example, during the extension of a cartridge in an embodiment of an aerosol delivery device, where the cartridge is extended by an actuator). For example, a buffer mechanism may be used in the aerosol delivery device of Figure 21 such that the cartridge 200 extends slowly (for example, as caused by a spring) after the movable portion 702B of the lid 702 is opened. The use of a buffer mechanism can provide a satisfying user experience by providing slow, controlled cartridge operation. An exemplary embodiment of a buffer mechanism is a gear buffer mechanism, such as the one disclosed in Staib's U.S. Patent No. 7,959,201, which is incorporated herein by reference in whole.

[0183] Various other embodiments of the actuator, including various automated embodiments of the actuator, may be used in embodiments of the aerosol delivery device disclosed herein. For example, in one embodiment, a motor and a lead screw may be used to extend and retract the cartridge. Furthermore, in some embodiments, the aerosol delivery device may include a locking mechanism that selectively allows the extension of the cartridge. For example, the locking mechanism may include a solenoid that allows the cartridge to move only when activated. Furthermore, the controller may require the input of a code or other information (e.g., a fingerprint or other biometric information) before acting on the solenoid to release the cartridge. Furthermore, in embodiments including an automated actuator configured to extend the cartridge, the controller may prevent extension in a similar manner, for example, by not allowing the operation of the motor and drive screw before the input of a code or other similar information. Thus, for example, the aerosol delivery device may include a child lock function and / or otherwise prevent unauthorized use.

[0184] Various materials can be used in the aerosol delivery devices of this disclosure. For example, in one embodiment, the sliding part 120 may be made of brass and the track 122 may be made of steel in order to provide a robust and durable structure to the actuator 110 (see, for example, Figure 8). However, unless otherwise stated herein, any of the various components described herein may be made of metal (e.g., steel, aluminum, or titanium), plastic, ceramic, composite, and other materials. Furthermore, the housing may be formed from any of various materials, such as metal and / or plastic.

[0185] A method for assembling a cartridge for an aerosol delivery device is also provided. As shown in Figure 29, the method may include, in operation 1202, providing a cartridge comprising a sprayer, a reservoir configured to contain an aerosol precursor composition, a housing, and a mouthpiece. Furthermore, the method may include, in operation 1204, positioning the sprayer within the cartridge or housing. The method may additionally include, in operation 1206, positioning the reservoir within the cartridge or housing. The method may further include, in operation 1208, operationally engaging the cartridge with the housing such that the cartridge is movable between an extended configuration in which the mouthpiece is exposed to at least a portion of the housing and a retracted configuration in which the mouthpiece is closer to the housing than the extended configuration.

[0186] In some embodiments, in operation 1206, positioning the reservoir within the cartridge or housing may include positioning the reservoir within the cartridge. Furthermore, in operation 1204, positioning the sprayer within the cartridge or housing may include positioning the sprayer within the cartridge. In operation 1408, operably engaging the cartridge with the housing may include connecting the cartridge with an actuator, which is configured to move the cartridge between an extended configuration and a retracted configuration. Connecting the cartridge with the actuator may include at least partially inserting a sliding part into the housing, which is configured to cover an opening in the housing in the retracted configuration so that the cartridge is substantially sealed within the housing, and to retract from at least a portion of the opening in the extended configuration so that the cartridge can extend through the opening. The method may additionally include pivotally connecting the main body portion of the housing to a movable portion of the housing. Furthermore, in operation 1208, operably engaging the cartridge with the housing may include pivotally connecting the cartridge with the housing.

[0187] In an additional embodiment, Figure 30 shows a method for assembling an aerosol delivery. As shown, the method may include, in operation 1302, providing a housing, an actuator, and a connector comprising a coupler configured to engage with a cartridge having a sprayer and a storage container for housing an aerosol precursor composition. Furthermore, the method may include, in operation 1304, connecting the connector to the actuator. The method may further include, in operation 1306, at least partially inserting the connector and actuator into the housing such that the actuator is configured to move the cartridge between an extended configuration and a retracted configuration with respect to at least a portion of the housing.

[0188] In some embodiments, the method may further include inserting a power supply into the housing. In addition, the method may include inserting a controller into the housing. The controller may be configured to direct power from the power supply to a cartridge and to heat an aerosol precursor composition held in a reservoir using a sprayer to produce an aerosol. The method may further include assembling an actuator, which includes engaging a sliding part with a track. Assembling an actuator may further include connecting an external engaging member to the sliding part. The external engaging member may be configured for user engagement to move the sliding part.

[0189] Further embodiments of a method for assembling an aerosol delivery device are shown in Figure 31. As shown, the method may, in operation 1402, include providing a housing, a power supply, and a connector configured to engage with a cartridge having an outer body with a mouthpiece, the mouthpiece being configured for the passage of an aerosol through it. The method may, in operation 1404, additionally include positioning the power supply within the housing. Furthermore, the method may, in operation 1406, movably mount the connector to the housing such that the connector is configured to move the cartridge relative to at least a portion of the housing. In some embodiments, the method may additionally include engaging a cartridge with a connector. Furthermore, the method may include connecting the connector to an actuator. The actuator may be configured to move the cartridge between an extended configuration and a retracted configuration. In addition, the method may include assembling the actuator. Assembling the actuator may include engaging a sliding part with a track. Assembling the actuator may further include connecting an external engaging member with the sliding part. The external engaging member may be configured for user engagement to move the sliding part.

[0190] In another embodiment, a controller 1500 is provided, as shown in Figure 32. The controller may be configured to execute computer code for performing the operations described herein. In this regard, as shown in Figure 32, the controller 1500 may comprise a processor 1502, which may be a microprocessor or controller, for controlling its overall operation. In one embodiment, the processor 1502 may be configured to execute program code instructions related to the functions described herein, including, among other things, operations for assembling the aerosol delivery device or a portion thereof. The controller 1500 may also include a memory device 1504. The memory device 1504 may include non-primary and tangible memory, which may be, for example, volatile and / or non-volatile memory. The memory device 1504 may be configured to store information, data, files, applications, instructions, or the like. For example, the memory device 1504 may be configured to buffer input data for processing by the processor 1502. In addition, or / or, the memory device 1504 may be configured to store instructions for execution by the processor 1502.

[0191] The controller 1500 may also include a user interface 1506 that allows a user to interact with it. For example, the user interface 1506 can take various forms, such as buttons, keypads, dials, touchscreens, voice input interfaces, visual / image acquisition input interfaces, and input in the form of sensor data. Furthermore, the user interface 1506 may be configured to output information to the user through a display, speaker, or other output device. In relation to Figure 5, the display 118 may include the user interface 1506. The communication interface 1508 allows for the transmission and reception of data through a wired or wireless network 1510, such as a local area network (LAN), a metropolitan area network (MAN), and / or a wide area network (WAN), such as the Internet. The communication interface 1508 may allow the controller 1500 to communicate directly or via the network 1510 with one or more further computing devices. In this regard, the communication interface 1508 may include one or more interface mechanisms to enable communication with other devices and / or networks. Therefore, the communication interface 1508 may include one or more interface mechanisms such as an antenna (or multiple antennas) and supporting hardware and / or software that enables communication via wireless communication technologies (e.g., cell technology, communication technology, Wi-Fi and / or other IEEE 802.11 technologies, Bluetooth®, Zigbee, wireless USB, NFC, RF-ID, WiMAX and / or other IEEE 802.16 technologies, and / or other wireless communication technologies), and / or a communication modem or other hardware / software to support communication via cable, digital subscriber line (DSL), USB, FireWire, Ethernet, one or more optical transmission technologies, and / or other wired network methods. Furthermore, the controller 1500 may include an assembly module 1512.The assembly module 1512, together with the processor 1502, may be configured to direct operations for assembling an aerosol delivery device or a portion thereof, as described herein. Non-limiting examples of communication protocols that may be used pursuant to this disclosure are described in U.S. Patent Application No. 14 / 327,776 filed July 10, 2014 by Ampolini et al., which is incorporated herein by reference in whole.

[0192] Various aspects, embodiments, and implementations of the described embodiments may be used individually or in any combination. Various aspects of the described embodiments may be implemented by software, hardware, or a combination of hardware and software. The described embodiments may also be embodied as computer-readable code on a computer-readable medium for controlling the operations described herein. Specifically, the computer-readable code may be configured to perform each of the operations of the methods described herein and may be embodied as computer-readable code on a computer-readable medium for controlling the operations described herein. In this context, as used herein, computer-readable storage medium refers to a non-primary, physical storage medium (e.g., a volatile or non-volatile memory device that is readable by a computer system. Examples of computer-readable media include read-only memory, random-access memory, CD-ROMs, DVDs, magnetic tapes, and optical data storage devices. The computer-readable medium may also be distributed on a network-connected computer system so that the computer-readable code is stored and executed in a distributed manner.

[0193] As described above, the controller 1500 may be configured to execute computer code for performing the assembly operations described above. In connection therewith, an embodiment of a non-primary computer-readable medium is provided for storing computer instructions executed by a processor in the controller (e.g., controller 1500) configured to assemble an aerosol delivery device. The non-primary computer-readable medium may include program code instructions for providing a sprayer, a reservoir configured to contain an aerosol precursor composition, a housing, and a cartridge having a mouthpiece; program code instructions for positioning the sprayer within the cartridge or housing; program code instructions for positioning the reservoir within the cartridge or housing; and program code instructions for operationally engaging the cartridge with the housing such that the cartridge is movable between an extended configuration in which the mouthpiece is exposed relative to at least a portion of the housing and a retracted configuration in which the mouthpiece is closer to the housing than the extended configuration.

[0194] In some embodiments, program code instructions for positioning a reservoir within a cartridge or housing may include program code instructions for positioning the reservoir within a cartridge. Program code instructions for positioning a sprayer within a cartridge or housing may include program code instructions for positioning the sprayer within a cartridge. Program code instructions for operationally engaging a cartridge with a housing may include program code instructions for connecting the cartridge with an actuator, which is configured to move the cartridge between an extended configuration and a retracted configuration. Furthermore, program code instructions for connecting a cartridge with an actuator may include program code instructions for at least partially inserting a sliding part into the housing, which in the retracted configuration is configured to cover an opening in the housing so that the cartridge is substantially sealed within the housing, and in the extended configuration is configured to retract from at least a portion of the opening so that the cartridge can extend through the opening. Non-primary computer-readable media may further include program code instructions for pivotally connecting the main body portion of the housing with the movable portion of the housing. The program code instructions for operationally engaging the cartridge with the housing may include program code instructions for pivotally connecting the cartridge to the housing.

[0195] In additional embodiments, a non-primary computer-readable medium is provided for storing computer instructions executed by a processor in a controller (e.g., controller 1500) configured to assemble an aerosol delivery device. The non-primary computer-readable medium may include program code instructions for providing a housing, an actuator, and a connector having a connector configured to engage with a cartridge comprising a sprayer and a storage container for housing an aerosol precursor composition; program code instructions for connecting the connector to the actuator; and program code instructions for at least partially inserting the connector and actuator into the housing such that the actuator is configured to move the cartridge between an extended configuration and a retracted configuration relative to at least a portion of the housing.

[0196] In some embodiments, the non-primary computer-readable medium may further comprise program code instructions for inserting a power supply into the enclosure. The non-primary computer-readable medium may further comprise program code instructions for inserting a controller into the enclosure. The controller may be configured to direct power from the power supply to a cartridge, heat an aerosol precursor composition held in a reservoir using a sprayer, and produce an aerosol. The non-primary computer-readable medium may further comprise program code instructions for assembling an actuator, which includes engaging a sliding part with a track. The computer program instructions for assembling the actuator may further comprise program code instructions for engaging an external engaging member with the sliding part, which is configured for user engagement to move the sliding part.

[0197] In additional embodiments, a non-primary computer-readable medium is provided for storing computer instructions to be executed by a processor in a controller (e.g., controller 1500) configured to assemble an aerosol delivery device. The non-primary computer-readable medium may include program code instructions for providing a housing and a connector configured to engage with a cartridge having an outer body with a power supply and a mouthpiece, the mouthpiece configured for the passage of an aerosol through it. In addition, the non-primary computer-readable medium may include program code instructions for positioning the power supply within the housing. Furthermore, the non-primary computer-readable medium may include program code instructions for movably mounting the connector to the housing such that the connector is configured to move the cartridge relative to at least a portion of the housing.

[0198] In some embodiments, the non-primary computer-readable medium may further include program code instructions for engaging a cartridge with a connector. In addition, the non-primary computer-readable medium may include program code instructions for connecting the connector with an actuator, which is configured to move the cartridge between an extended configuration and a retracted configuration. Furthermore, the non-primary computer-readable medium may include program code instructions for assembling the actuator, which may include program code instructions for engaging a sliding part with a track. The program code instructions for assembling the actuator may further include program code instructions for engaging an external engaging member with the sliding part, which is configured for user engagement to move the sliding part.

[0199] As can be understood, the aerosol delivery devices of this disclosure may be configured in various ways. In this regard, Figure 33 shows an exploded view of an aerosol delivery device 1600 according to an additional exemplary embodiment of this disclosure. The aerosol delivery device 1600 may include several components that are identical, similar, or substantially similar to the components of the aerosol delivery devices described above.

[0200] For example, as shown, the aerosol delivery device 1600 may include a housing comprising a first housing portion 1602A and a second housing portion 1602B. The aerosol delivery device 1600 may further include an actuator 1610 comprising a sliding portion 1620 and an external engaging member 1624. The second housing portion 1602B may define an opening 1632 through which one or both of the sliding portion 1620 and the external engaging member 1624 may extend, enabling connection between them.

[0201] The aerosol delivery device 1600 may further include a coupler 1650 which can be configured to engage with a cartridge (e.g., cartridge 200 shown in Figure 3). The aerosol delivery device 1600 may further include a track 1622 including a longitudinal extension 1628, a power supply 1604, a display 1618 (e.g., an organic light-emitting diode display), a controller 1608 including a flow sensor 1652, and an input mechanism 1614. The input mechanism 1614 may engage with the display cover 1601 and may be movable relative to it to activate a button 1603 on the controller 1608. In connection with this, the display 1618 may engage with the controller 1608. Furthermore, the display cover 1601 and the input mechanism 1614 may be mounted on the controller 1608 such that the display 1618 is positioned between them.

[0202] The longitudinal extension 1628 of the track 1622 may be equipped with a rod, which may be cylindrical. The track 1622 may further include a support frame 1605. The support frame 1605 can engage with the longitudinal extension 1628 and be fixed in place. Furthermore, the support frame 1605 may be configured to engage with the controller 1608 via fasteners 1607A, 1607B.

[0203] Figure 34 shows a revised partial assembly diagram of the aerosol delivery device 1600. As shown, the aerosol delivery device 1600 may further include a pressure sensor seal 1609. The pressure sensor seal 1609 may be configured to seal to a pressure sensor 1652 (see Figure 33). Furthermore, the tube 1611 may engage with the pressure sensor seal 1609 and be in fluid communication with the connector 1650 (see Figure 33). For example, the tube 1611 may be directly connected to the connector 1650 or to a sliding part 1620 that can be in fluid communication with the connector. Thus, when a cartridge (e.g., cartridge 200 in Figure 3) is engaged with the connector 1650 and a user sucks over it, the pressure sensor 1652 (see Figure 33) may detect a pressure drop via its transmission through the tube 1611 and the pressure sensor seal 1609.

[0204] The sliding portion 1620 may be configured to slide on the longitudinal extension 1628 between an extended configuration in which the mouthpiece of the cartridge (e.g., the mouthpiece 220 of cartridge 200 in Figure 3) is exposed and a retracted configuration in which the mouthpiece is closer to the housing (e.g., the first housing portion 1602A - see Figure 33) than in the extended configuration. This allows the cartridge 200 to move between an extended configuration in which the user inhales over it to receive the aerosol and a retracted configuration in which the aerosol delivery device 1600 is smaller and easier to carry. As further shown in Figure 33, the aerosol delivery device 1600 may comprise a magnet 1613 and one or more stops 1615A, 1615B, which may comprise a steel screw or other ferromagnetic material. In an alternative embodiment, the stops 1615A, 1615B may comprise a magnet, and the magnet 1613 may comprise steel or other ferromagnetic material. The magnet 1613 can engage with the sliding portion 1620, and the stops 1615A and 1615B can engage with the support frame 1605. This allows the magnetic force between the magnet 1613 and the stops 1615A and 1615B to releasably hold the sliding portion 1620 in an extended or retracted configuration. For example, the extended configuration is shown in Figure 34.

[0205] Those skilled in the art will be able to conceive of numerous modifications and other embodiments of this disclosure with the help of the teachings presented in the foregoing description and the accompanying drawings. Therefore, this disclosure is not limited to the specific embodiments disclosed herein, and modifications and other embodiments are intended to be included within the scope of the appended claims. Certain terms are used herein, but they are used merely in a general and descriptive sense and are not intended to be limiting.

Claims

1. Aerosol delivery device, The casing and Power supply and The housing comprises a connector that is movable to at least a portion of the housing, An aerosol delivery device in which the connector is configured to engage with a cartridge having an outer body with a mouthpiece, such that the connector is movable with respect to at least a portion of the housing, the mouthpiece being configured for the passage of an aerosol through it.

2. The aerosol delivery device according to claim 1, further comprising the cartridge.

3. The aerosol delivery device according to claim 2, wherein the cartridge comprises a storage container configured to hold an aerosol precursor composition.

4. The aerosol delivery device according to claim 2, wherein the cartridge comprises a sprayer.

5. The aerosol delivery device according to claim 2, wherein the cartridge is detachably engageable with and replaceable with the connector.

6. Equipped with additional controllers, The aerosol delivery device according to claim 1, wherein the controller is configured to direct power from the power source to the cartridge and to heat the aerosol precursor composition held in the storage container using a sprayer to produce an aerosol.

7. The aerosol delivery device according to claim 1, wherein the power supply is located within the housing.

8. The aerosol delivery device according to any one of claims 1 to 7, further comprising an actuator connected to the connector and configured to move the cartridge between an extended configuration in which the mouthpiece is exposed and a retracted configuration in which the mouthpiece is closer to the housing than the extended configuration.

9. The aerosol delivery device according to claim 8, wherein the actuator comprises a sliding part.

10. The aerosol delivery device according to claim 9, wherein the sliding portion is configured to cover an opening defined within the housing when the cartridge is in the retracted configuration, thereby substantially enclosing the cartridge within the housing, and is further configured to retract from at least a portion of the opening in the extended configuration, thereby allowing the cartridge to extend through the opening.

11. The aerosol delivery device according to claim 8, wherein the actuator comprises a spring and a button, and the spring is configured to move the cartridge from the retracted configuration to the extended configuration when the button is operated.

12. The housing comprises a movable part that is pivotally connected to the main body portion, The aerosol delivery device according to claim 8, wherein the actuator is configured to move the cartridge from the retracted configuration to the extended configuration while the movable part is open, and a connecting mechanism is configured to move the cartridge from the extended configuration to the retracted configuration while the movable part is closed.

13. The aerosol delivery device according to claim 8, wherein the mouthpiece is positioned inside the housing in the retracted configuration.

14. The aerosol delivery device according to any one of claims 1 to 7, wherein the cartridge is configured to pivot relative to the housing.

15. The housing comprises a main body portion and a movable portion, The aerosol delivery device according to any one of claims 1 to 7, wherein the movable portion of the housing is configured to move between a first position in which the mouthpiece of the cartridge is exposed relative to the main body portion of the housing and a second position in which the mouthpiece is at least partially received within the movable portion of the housing.

16. The aerosol delivery device according to claim 15, wherein the cartridge is configured to remain stationary relative to the main body portion of the housing.

17. The aerosol delivery device according to claim 15, wherein the movable portion of the housing is configured to move in parallel toward and away from the main body portion of the housing.

18. The aerosol delivery device according to claim 15, wherein the movable portion of the housing is configured to pivot with respect to the main body portion of the housing.

19. The aerosol delivery device according to claim 12, wherein the connector is fixedly attached to the main body portion of the housing.

20. The housing further comprises an actuator at least partially received within the housing and engaged with the connector, wherein the actuator is configured to move the cartridge between an extended configuration and a retracted configuration with respect to at least a portion of the housing, The aerosol delivery device according to any one of claims 1 to 7, wherein the connector comprises a coupler configured to engage with the cartridge.

21. The aerosol delivery device according to claim 20, wherein the actuator comprises a sliding part configured to slide on a track.

22. The aerosol delivery device according to claim 21, wherein the actuator further comprises an external engaging member configured for user engagement to move the sliding portion.

23. A method for assembling an aerosol delivery device, To provide a connector configured to engage with a cartridge comprising a housing, a power supply, and an outer body having a mouthpiece, wherein the mouthpiece is configured for the passage of an aerosol through it. The power supply is located inside the enclosure, A method comprising: movably mounting the connector to the housing such that the connector is configured to move the cartridge relative to at least a portion of the housing.

24. The method according to claim 23, further comprising engaging the cartridge with the connector.

25. The method according to claim 24, further comprising connecting the connector to an actuator, wherein the actuator is configured to move the cartridge between an extended configuration and a retracted configuration.

26. The method according to claim 23, further comprising assembling the actuator, wherein the assembly of the actuator includes engaging the sliding part with the track.

27. The method according to claim 26, wherein assembling the actuator further includes connecting an external engaging member to the sliding portion, the external engaging member being configured for user engagement to move the sliding portion.

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