Polytetrafluoroethylene membrane, method for producing the same, and filter

JP2026097098AInactive Publication Date: 2026-06-16KOMEMTEC CO LTD

Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
KOMEMTEC CO LTD
Filing Date
2024-12-04
Publication Date
2026-06-16
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Benefits of technology

【0023】 本発明によるPTFE膜は、組織均一性、引張強度、気孔度および気孔サイズに優れているので、高能率フィルタ媒体、フィルタパック、およびフィルタユニットに有用に使用することができる。

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Abstract

The present invention aims to provide a PTFE film with excellent structural uniformity, tensile strength, porosity, and pore size, as well as a method for manufacturing the same. [Solution] The present invention provides a method for manufacturing a PTFE film, comprising the steps of: manufacturing a PTFE composition containing first PTFE particles, second PTFE particles, and an additive; manufacturing a PTFE sheet by extruding the PTFE composition; and stretching the PTFE sheet. Furthermore, the present invention provides a PTFE film and a filter.
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Claims

1. A process for producing a PTFE composition comprising first PTFE particles, second PTFE particles, and additives; A step of manufacturing a PTFE sheet by extruding the PTFE composition; and A method for producing a PTFE film, comprising the step of stretching the PTFE sheet.

2. The method for producing a PTFE film according to claim 1, wherein the first PTFE particles and the second PTFE particles have different heats of melt.

3. The method for producing a PTFE film according to claim 2, wherein the mixed weight ratio of the first PTFE particles to the second PTFE particles is in the range of 6:4 to 2:

8.

4. The method for producing a PTFE film according to claim 2, wherein the mixed weight ratio of the first PTFE particles to the second PTFE particles is in the range of 5:5 to 3:

7.

5. The method for producing a PTFE film according to claim 2, wherein the heat of melting of the first PTFE particles, calculated by performing DSC analysis under a heating rate condition of 10°C / min, is in the range of 60 to 70 J / g, and the heat of melting of the second PTFE particles is in the range of 50 to 60 J / g.

6. A method for producing a PTFE film according to claim 5, wherein the heat of melting of the first PTFE particles is in the range of 61 to 66 J / g, and the heat of melting of the second PTFE particles is in the range of 52 to 58 J / g.

7. The method for producing a PTFE film according to claim 2, wherein the difference in melting temperature between the first PTFE particles and the second PTFE particles is 2.0°C or less.

8. The method for producing a PTFE film according to claim 2, wherein the difference in melting temperature between the first PTFE particles and the second PTFE particles is 1.0°C or less.

9. The method for producing a PTFE film according to claim 1, wherein the additive is a hydrocarbon mixed solution, and the molar ratio of hydrocarbons having 9 to 10 carbon atoms to hydrocarbons having 10 to 13 carbon atoms is in the range of 8:2 to 6:

4.

10. The method for producing a PTFE film according to claim 9, wherein the additive is contained in 10 to 30% by weight of the PTFE composition.

11. A PTFE film manufactured by the manufacturing method described in claim 1.

12. The PTFE film according to claim 11, wherein the pore size is in the range of 0.2 to 0.5 μm and the porosity is in the range of 70 to 90%.

13. A filter medium comprising a PTFE film according to claim 11 and a breathable support member laminated on the PTFE film.

14. A filter pack comprising a pleated filter medium according to claim 13.

15. A filter unit comprising a filter pack according to claim 14 and a frame that supports the peripheral edge of the filter pack.