Assembly equipment
The assembly apparatus addresses loose connections in modular building systems by using a locking mechanism with wedges and deformation features to securely attach modules, ensuring stability and alignment.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- A RAYMOND & CO SCS
- Filing Date
- 2025-12-19
- Publication Date
- 2026-07-02
AI Technical Summary
Existing modular building assembly systems face issues with modules not being securely attached due to lateral play in male and female connectors, leading to loose connections.
An assembly apparatus with a locking mechanism that includes a first wedge, a second wedge, and a locking means to prevent movement of the connecting means between surfaces, utilizing deformation of locking components to secure the male connector within the female connector.
The locking mechanism ensures secure attachment of modules by eliminating lateral play, allowing for robust assembly without displacement, even under weight-bearing forces.
Smart Images

Figure 2026110571000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of assembly devices, and more particularly to the field of modular assembly devices. More specifically, the present invention relates to an assembly device that can be used for the modular structure of a building.
Background Art
[0002] Prefabricated buildings generally include the assembly of modules, for example, in the shape of a cuboid. These can be manufactured in a factory and transported to the site for assembly to form a building. In particular, the use of modular structures provides flexibility with respect to the intended purpose of the building, making it possible to consider residential, specialized, and / or commercial buildings in these respects. In fact, modules constructed in a factory can be designed to have the fixtures necessary to meet the requirements related to their intended use.
[0003] More specifically, it is possible to design modules that all have a standard general shape, but whose equipment can vary as required. In this regard, the modules can be attached to a cooking counter, a cupboard, a window, a door, sanitary facilities, and a washbasin.
[0004] Once installed on site, the modules can be stacked on top of each other and / or placed adjacent to each other. In particular, attachment means can be used to fix the modules together. In particular, the attachment means can comprise a male connector arranged on a module called the first module and a female connector arranged on another module called the second module. More specifically, the male connector is arranged at a corner known as the male corner of the first module, and the female connector is arranged at a corner known as the female corner of the second module, and the first corner and the second corner are selected to coincide when the second module is placed on the first module.
[0005] In this configuration, the male connector engages with the female connector, securing the first module to the second module. This engagement may require precise alignment of the male and female connectors without further consideration. To mitigate this problem, the male connector can be mounted to the first module with lateral play that allows for slight displacement of the male connector along a plane perpendicular to the extending direction of the male connector.
[0006] Therefore, considering such play is particularly advantageous when multiple mounting means are used to secure the first and second modules together.
[0007] However, this kind of looseness prevents the modules from being securely attached to each other.
[0008] Therefore, one object of the present invention is to provide an assembly device that enables modules to be securely mounted without any play. [Overview of the project]
[0009] The object of the present invention is achieved by an assembly apparatus for assembling two modules, which are respectively called a first module and a second module, and the assembly apparatus is -Intended to be fixed to the first module, a first wedge having a first face, - A second wedge with a second face, - A locking means intended to be inserted between a first surface and a second surface, which deforms to prevent any movement of the locking means in the direction of the plane defined by the first surface, under the influence of a bearing force applied by one of the first surface and the second surface toward the other of the first surface and the second surface.
[0010] According to one embodiment, the assembly apparatus further comprises connecting means configured to attach a first module to a second module, and the locking means is also designed to prevent any movement of the connecting means along the direction of the plane defined by the first surface as soon as the locking means is deformed under the influence of a bearing force applied by one of the first and second surfaces toward the other of the first and second surfaces.
[0011] According to one embodiment, the connecting means comprises a male connector and a female connector, the male connector comprising a base and a longitudinal member extending in the extension direction from the base, and the female connector is intended to engage with the longitudinal member.
[0012] According to one embodiment, the locking means includes a locking plate.
[0013] According to one embodiment, the lock plate includes an opening known as an intermediate opening through which a longitudinal member can pass.
[0014] According to one embodiment, the first wedge and the second wedge are configured to engage with each other by an interlock, thereby causing deformation of the locking mechanism to result from the interlock.
[0015] According to one embodiment, the second wedge is provided with side walls, and the first wedge is designed to be nested between the side walls.
[0016] According to one embodiment, the locking plate includes a side tab configured to fold relative to the side of the first wedge when the first wedge is interlocked within the second wedge by engaging with the side wall of the second wedge.
[0017] According to one embodiment, the lock plate comprises at least two pre-cut zones, each pre-cut zone having a through-notch configured to allow deformation of the pre-cut zone by punching, and the first wedge comprises a cavity, preferably cylindrical, emerging from the first surface, called a first cavity, each first cavity intended to coincide with a pre-cut zone, and preferably the through-notches form a cross.
[0018] According to one embodiment, the assembly apparatus includes a punch configured to deform the pre-cut zone.
[0019] According to one embodiment, each punch is supported by a second wedge and comprises a pin called a first pin that protrudes toward a second surface, wherein each first pin has a size smaller than the size of the first cavity.
[0020] According to one embodiment, each punch comprises a first washer and a second washer, between which a lock plate is intended to be inserted, each first washer is housed in a first cavity, and a pin called a second pin is attached to one or the other of the first and second washers, the pin is intended to pass through a through opening called a lock opening centered on a pre-cut zone of the lock plate, the lock opening having a diameter larger than the diameter of the second pin, the other of the first and second washers having an opening intended to guide the second pin, and each second washer is smaller than the size of the first cavity so as soon as the second washer contacts the pre-cut zone, it allows deformation of the pre-cut zone.
[0021] According to one embodiment, the intermediate opening is configured such that the longitudinal member passes through without play, and advantageously, the intermediate opening matches the shape and size of the longitudinal member in terms of shape and size, and each first washer is fitted without play within the first cavity in which it is housed.
[0022] According to one embodiment, the locking means supports a second washer and includes an additional plate inserted between the second wedge and the locking plate.
[0023] According to one embodiment, the additional plate includes an opening, referred to as an additional opening, intended for the longitudinal member to pass through, and the additional opening is configured such that the longitudinal member passes through without play. Advantageously, the additional opening matches the longitudinal member in terms of shape and size, the intermediate opening has a dimension larger than the dimension of the longitudinal member, and each first washer is mounted with play in the first cavity in which it is accommodated.
[0024] According to one embodiment, the locking means includes a deformation plate inserted between the second wedge and the locking plate, the locking plate includes two side fins configured to be folded against two side surfaces of the first wedge, referred to as locking surfaces, facing each other, and the deformation plate is configured to fold the side fins against the locking surfaces as soon as the second wedge presses the deformation plate against the locking plate.
[0025] According to one embodiment, the intermediate opening is configured such that the longitudinal member passes through without play. Advantageously, the intermediate opening matches the shape and size of the longitudinal member in terms of shape and size.
[0026] According to one embodiment, the deformation plate includes a flat central section that abuts the locking plate and two side sections that are inclined with respect to the deformation plate and each terminate at an end directed in a direction opposite to the direction of extension of the longitudinal member, and each end abuts a side fin.
[0027] According to one embodiment, the male connector is held by the first wedge with play in the direction of the plane defined by the first surface.
[0028] The present invention also relates to an assembly device for assembling two modules, respectively called a first module and a second module, the assembly device comprising: - a first wedge intended to be fixed to the first module, the first wedge comprising a first face and a cavity called a first cavity emerging from the first face; - connecting means configured to attach the first module to the second module; - a second wedge comprising a second face and at least one pin called a first pin protruding with respect to the second face, the at least one first pin having a size smaller than the size of the first cavity; - an adhesive pocket arranged at the bottom of the first cavity, the adhesive pocket collapsing when the first face and the second face are brought together under the influence of the bearing force applied by the at least one first pin, and enabling the adhesive contained in the adhesive pocket to react within the volume defined by the first cavity in order to seal the first pin.
[0029] The present invention also relates to an assembly device for assembling two modules, respectively called a first module and a second module, the assembly device comprising: - a first wedge intended to be fixed to the first module, the first wedge comprising a first face; - connecting means configured to attach the first module to the second module; - a second wedge comprising a second face; - an adhesive pocket on one or the other of the first face and the second face, the adhesive pocket collapsing under the influence of the bearing force applied when the first face and the second face are brought together, and enabling the adhesive contained therein to react at the interface formed between the first face and the second face.
Brief Description of the Drawings
[0030] Other features and advantages of the present invention will become apparent from the following detailed description of the invention with reference to the accompanying drawings. [Figure 1] This is a schematic diagram of an assembly apparatus according to the first embodiment of the present invention, and in particular, the assembly apparatus is shown in a perspective view. [Figure 2] Figure 1 is a schematic diagram of the first wedge of the assembly apparatus, and in particular, the first wedge is shown in a perspective view. [Figure 3] Figure 1 is a schematic diagram of the second wedge of the assembly apparatus, and in particular, the second wedge is shown from the main surface opposite the second surface in a perspective view. [Figure 4] Figure 1 is a schematic diagram of the second wedge of the assembly apparatus, and in particular, the second wedge is shown from the second surface in a perspective view. [Figure 5] This is a schematic diagram of the lock plate shown in Figure 1, in an oblique view. [Figure 6] A cross-sectional view perpendicular to the first surface shows the engagement of the first wedge with the second wedge. [Figure 7] The cross-sectional view perpendicular to the first plane shows the interlock of the first wedge in the second wedge. [Figure 8] This is a schematic perspective view of a lock plate according to a second embodiment of the present invention. [Figure 9] This is a schematic perspective view of the first wedge according to a second embodiment of the present invention. [Figure 10] This is a schematic perspective view of a second wedge according to a second embodiment of the present invention. [Figure 11] This is a schematic diagram of a second washer that can be implemented in a third embodiment of the present invention. [Figure 12] This is a schematic diagram of a first washer that can be implemented in a third embodiment of the present invention. [Figure 13] This is a schematic diagram showing a locking plate inserted between two sets of first and second washers. [Figure 14] This is a schematic diagram of a lock plate according to a third embodiment of the present invention. [Figure 15] The image shows a front-mounted locking plate related to a third embodiment, with two pins each engaged in a locking opening. [Figure 16] This is a diagram of the assembly apparatus according to the third embodiment, showing the pre-cut zone after deformation by stamping to fix the lock plate and male connector. Figure 16, in particular, shows the assembly apparatus with a cross-section perpendicular to the front and passing through the longitudinal member. [Figure 17] This figure shows an additional plate that partially forms a locking mechanism, relating to the fourth embodiment. [Figure 18] This is a diagram of the assembly device before deformation due to stamping of the pre-cut zone according to the fourth embodiment, and in particular, it shows an assembly device with a cross section perpendicular to the front and passing through the longitudinal member. [Figure 19] This is a diagram of a lock plate related to the fourth embodiment. [Figure 20] This is a diagram of the first wedge related to the fourth embodiment. [Figure 21] This is a diagram of a lock plate related to the fifth embodiment. [Figure 22] This is a diagram of the first wedge related to the first embodiment. [Figure 23] This is a diagram of a deformed plate related to the fifth embodiment. [Figure 24] This is a diagram of the assembly device (without the second wedge) before deformation of the side fins, relating to the fifth embodiment. [Figure 25] This is a diagram of the assembly device after deformation of the side fins, relating to the fifth embodiment. [Figure 26] This is a diagram of the pre-cut zone of the deformed plate according to the sixth embodiment. [Figure 27] This is a diagram of the pre-cut zone in Figure 26, passing through the first pin. [Figure 28] This is a diagram illustrating an exemplary assembly apparatus related to the seventh embodiment, before deformation of the pre-cut zone and crushing of the adhesive bag. [Figure 29] This is a diagram illustrating an exemplary assembly apparatus related to the seventh embodiment, after deformation of the pre-cut zone and crushing of the adhesive bag. [Figure 30]This is a diagram illustrating an exemplary assembly apparatus before the adhesive bag is crushed, relating to the eighth embodiment. [Figure 31] This is a diagram illustrating an exemplary assembly apparatus after the adhesive bag has been crushed, relating to the eighth embodiment. [Modes for carrying out the invention]
[0031] The present invention relates to an assembly apparatus, in particular to an assembly apparatus usable in the construction industry. More specifically, the present invention relates to an assembly apparatus comprising a male connector and a female connector, wherein the male connector is configured to engage in a direction known as the engagement direction. To facilitate the engagement, in particular alignment, of the male connector within the female connector, the male connector may have lateral play that allows for a small translational movement of the male connector in a direction perpendicular to the engagement direction.
[0032] However, this lateral play facilitates assembly, but does not mean that the assembly is robust. Therefore, the present invention proposes an assembly device in which the lateral play is eliminated when the male connector is engaged with the female connector.
[0033] Therefore, the present invention relates to an assembly apparatus for assembling two modules, which are respectively called a first module and a second module, wherein the assembly apparatus is - A connecting means configured to attach the first module to the second module, -Intended to be fixed to the first module, a first wedge having a first face, - A second wedge with a second face, - A locking means intended to be inserted between a first surface and a second surface, which deforms to prevent any movement of the connecting means and the second wedge in the direction of the plane defined by the first surface, under the influence of a bearing force applied by one of the first and second surfaces toward the other of the first and second surfaces.
[0034] According to the present invention, the module can take any shape and is not limited to a rectangular parallelepiped. In particular, the module can represent a three-dimensional object, a two-dimensional object, or a one-dimensional object.
[0035] Advantageously, the connection means comprises a male connector and a female connector, the male connector comprising a base and a longitudinal member extending from the base in an elongation direction, and the female connector is intended to engage with the longitudinal member.
[0036] Advantageously, the first wedge holds a male connector by its base, the first wedge has a first opening that emerges through a first face of the first wedge, and the longitudinal member passes through the first opening so as to project toward the first face, and the second wedge has a second opening that emerges through a second face, and the longitudinal member is intended to engage with a female connector through the second opening.
[0037] Assembly equipment is advantageously used to assemble modules of considerable mass that need to be fixed to each other by multiple assembly devices, for example, by stacking or juxtaposing them.
[0038] For example, without limiting the scope of the present invention to this embodiment, the module may include the basic building components of a building.
[0039] Typically, all of these basic modules can have the same overall shape, such as a rectangular prism.
[0040] According to the present invention, the longitudinal member may have a rectangular, square, triangular, or circular cross-section.
[0041] "Cross section" refers to a diagram that follows a cross-section perpendicular to the extension direction of the longitudinal member in question.
[0042] Furthermore, it is understood that the engagement between the male and female connectors may be terminated by securing these female connectors with a fixed connection. In particular, the fixed connection may include a latching mechanism. However, this latter embodiment does not limit the scope of the present invention.
[0043] Therefore, advantageously, the male connector is held by the first wedge with play in the direction of the plane defined by the first surface. As considered in the present invention, the play allows for slight displacement of the male connector in a direction perpendicular to the engagement direction of the longitudinal member in the female connector. These slight displacements may be several millimeters, or even centimeters, or even less than 1.5 centimeters, advantageously less than 1 centimeter, and even more advantageously less than 8 millimeters.
[0044] To compensate for, or more specifically, to eliminate, any play in the male connector after engagement within the female connector, the assembly apparatus may be provided with a locking mechanism. This locking mechanism is configured to prevent any movement of the male connector (more specifically, the longitudinal member) in a plane perpendicular to the engagement direction when it is deformed and clamped between the first and second surfaces. This fixes the male connector in the locked position.
[0045] In particular, according to a particularly advantageous embodiment, the locking means comprises a plate called a locking plate, the locking plate having an opening called an intermediate opening, through which a longitudinal member can pass.
[0046] According to the first embodiment, the first wedge and the second wedge are configured to engage with each other by an interlock, thereby causing deformation of the locking mechanism to result from the interlock. In particular, the second wedge is substantially rectangular in shape and has four side walls, and is designed so that the first wedge interlocks between these side walls.
[0047] Furthermore, according to this first embodiment, the lock plate may include side tabs configured to fold against the side of the first wedge while interlocking the first wedge within the second wedge by engaging with the side wall of the second wedge.
[0048] Furthermore, according to this first embodiment, the intermediate opening can be sized so that the longitudinal member can pass through it without any play.
[0049] According to a second embodiment, the lock plate comprises at least two pre-cut zones, each pre-cut zone having a through-notch configured to allow deformation of the pre-cut zone by punching, and the first wedge having a cavity called a first cavity, for example in a cylindrical shape, emerging from the first surface, each first cavity intended to coincide with a pre-cut zone, and advantageously, the through-notches form a cross.
[0050] Advantageously, the assembly apparatus may include punches configured to deform the pre-cut zones. In particular, according to this second embodiment, each punch may include a pin called a first pin, supported by a second wedge and protruding from a second surface, each first pin having a size smaller than the size of the first cavity.
[0051] The term "first pin having a size smaller than the size of the first cavity" refers to a pin that can be displaced laterally when housed in the first cavity. For example, the first cavity may be cylindrical, and each first pin may have a diameter smaller than the diameter of the first cavity.
[0052] According to the present invention, the pre-cut zone includes through-notches formed in the lock plate. In particular, these through-notches form a zone that is easily deformed and controlled when subjected to deformation forces. Specifically, the through-notches forming the pre-cut zone can be arranged to form a zone that is deformable by folding. For this purpose, a cross-shaped arrangement of through-notches may be advantageously considered.
[0053] The deformation of the pre-cut zone allows the male connector to be fixed in place. More specifically, the pre-cut zone is configured to be pressed into the first cavity when the first cavity is punched out. This is achieved by firmly pressing the locking plate between one or the other of the first and second surfaces, thereby fixing the locking plate in a locked position that prevents any movement of the male connector.
[0054] According to a third embodiment, the lock plate comprises at least two pre-cut zones, each pre-cut zone having a through-notch configured to allow deformation of the pre-cut zone by punching, the first wedge having a cavity (e.g., cylindrical in shape) called a first cavity emerging from the first surface, each first cavity intended to coincide with a pre-cut zone, and advantageously, the through-notches form a cross.
[0055] Advantageously, the assembly apparatus may include a punch configured to deform the pre-cut zone.
[0056] More specifically, each punch comprises a first washer and a second washer, between which a lock plate is intended to be inserted, each first washer is housed in a first cavity, and a pin called a second pin is attached to one or the other of the first and second washers, the pin is intended to pass through a through-opening called a lock opening centered on the pre-cut zone of the lock plate, the lock opening having a diameter larger than the diameter of the second pin, the other of the first and second washers having an opening intended for the second pin to be guided, and each second washer is smaller than the size of the first cavity so as soon as the second washer contacts the pre-cut zone, it allows deformation of the pre-cut zone.
[0057] Finally, according to this third embodiment, the intermediate opening is in shape and size to match the shape and size of the longitudinal member, and each first washer has a diameter equal to the diameter of the first cavity in which it is housed. More generally, the intermediate opening in question may be dimensioned such that there is no play in the passage of the longitudinal member through the intermediate opening.
[0058] Similar to the second embodiment, once the pre-cut zone is deformed, it locks the lock plate into the locked position, preventing any movement of the male connector.
[0059] According to a fourth embodiment, the lock plate comprises at least two pre-cut zones, each pre-cut zone having a through-notch configured to allow deformation of the pre-cut zone by punching, the first wedge having a cavity called a cylindrical first cavity emerging from the first surface, each first cavity intended to coincide with a pre-cut zone, and advantageously, the through-notches form a cross.
[0060] Advantageously, the assembly apparatus may include a punch configured to deform the pre-cut zone.
[0061] More specifically, each punch comprises a first washer and a second washer, between which a lock plate is intended to be inserted, each first washer is housed in a first cavity, and a pin called a second pin is attached to one or the other of the first and second washers, the pin is intended to pass through a through-opening called a lock opening centered on the pre-cut zone of the lock plate, the lock opening having a diameter larger than the diameter of the second pin, the other of the first and second washers having an opening intended for the second pin to be guided, and each second washer is smaller than the size of the first cavity so as soon as the second washer contacts the pre-cut zone, it allows deformation of the pre-cut zone.
[0062] Finally, according to this fourth embodiment, the locking means may include an additional plate that supports two washers and is inserted between a second wedge and a locking plate, the additional plate having an opening called an additional opening intended for a longitudinal member to pass through, the additional opening being configured to allow the longitudinal member to pass through without play, advantageously the additional opening being congruent with respect to the shape and size of the longitudinal member, the intermediate opening being larger in dimensions than the dimensions of the longitudinal member, and each first washer being fitted with play within a first cavity in which it is housed.
[0063] For example, the additional opening may be the same shape and size as the longitudinal member, while the intermediate opening may have dimensions larger than those of the longitudinal member.
[0064] According to the fifth embodiment, the locking means also comprises a deformation plate inserted between the second wedge and the locking plate, the locking plate having two side fins configured to fold toward two sides of the first wedge called locking surfaces, which are opposite to each other, and the deformation plate is configured to cause the side fins to fold toward the locking surfaces as soon as the second wedge presses the deformation plate toward the locking plate. In particular, the intermediate opening coincides with the longitudinal member in terms of shape and size. According to the fifth embodiment, the deformation plate comprises a flat central section that abuts toward the locking plate and two side sections oblique to the deformation plate, each end section terminating in an end section oriented in the opposite direction to the extending direction of the longitudinal member, each end section abutting toward the side fins.
[0065] According to the sixth embodiment, the locking means comprises a locking plate. The locking plate comprises at least two pre-cut zones, each pre-cut zone comprising a through-notch configured to allow deformation of the pre-cut zone by punching, and a first wedge comprising a cavity, preferably cylindrical in shape, emerging from a first surface, each first cavity intended to coincide with a pre-cut zone, and preferably the through-notch forming a cross. The assembly apparatus comprises a punch configured to deform the pre-cut zones. Each punch comprises a pin, preferably a first pin, supported by a second wedge and protruding from a second surface, each first pin having a size smaller than the size of the first cavity. Each first pin has a recess called a first recess, each first cavity has a circumferential groove called a first groove, a through notch defines a section of the pre-cut zone called a first section, and the connecting means comprises a first groove, a first recess, and a first section, the first section being formed to engage with the first groove and the first cavity after punching to attach the first module to the second module. Each first section forms a triangle oriented toward the center of the deformation zone, the triangle having an end corner and two side corners, the two side corners being configured to be at least partially accommodated in the first groove after deformation by punching, and the end corner being configured to be at least partially accommodated in the first recess after deformation by punching.
[0066] The following describes each embodiment and specific configuration. First Embodiment
[0067] Figure 1 shows an assembly apparatus 1 according to a first embodiment of the present invention.
[0068] The assembly device 1 includes a male connector 10. In particular, the male connector 10 includes a base 11, for example, a rectangular parallelepiped base 11, and a longitudinal member 12 extending in the extension direction from the base 11.
[0069] The assembly apparatus 1 also includes a female connector (not shown) designed to cooperate with the longitudinal member 12. In particular, the cooperation between the male connector 10 and the female connector includes, first, the engagement of the male connector within the female connector, and then, in a second step, the locking of the longitudinal member within the female connector. The locking may include a latch. However, this embodiment is given for illustrative purposes only and is not intended to limit the scope of the invention.
[0070] The assembly apparatus 1 also includes a first wedge 20 (Figure 2) designed to be fixed to the first module.
[0071] The first wedge 20 shown in Figure 2 is, in particular, a rectangular parallelepiped. More specifically, the first wedge may have two principal faces parallel to each other, one of which is called the first face 21. The two principal faces are also connected by sides 22, 23, 24, and 25. For example, the sides may be perpendicular to each other. In other words, the intersection of the plane parallel to the first face and the sides may form a rectangle or even a square.
[0072] The first wedge 20 also includes a through-opening called the first opening 26, which emerges from either of the two main surfaces.
[0073] Furthermore, the first wedge 20 is configured to hold the male connector 10 by its base 11, so that the longitudinal member 12 passes through the first opening 26 so as to protrude relative to the first surface. More specifically, the male connector 10 is held by the first wedge 20 by its base 11, the base 11 abutting against the main surface of the first wedge 20 and on the opposite side of the first surface 26.
[0074] In this respect, the male connector 10 can be held by the first wedge 20 with play in the direction of the plane defined by the first surface 26.
[0075] The assembly apparatus 1 also includes a second wedge 30 (Figures 3 and 4). The second wedge 30 comprises a plate 31 defined by two parallel main surfaces, one of which is called the second surface 32. The second wedge 30 has a second opening 33 that penetrates the plate 31. In particular, the second opening 33 is configured to allow engagement of the longitudinal member 12 through the second surface 31 within the female connector.
[0076] According to this first embodiment, the first wedge 20 and the second wedge 30 are configured to cooperate with each other by interlock. In particular, the second wedge may be configured to allow the first wedge 20 to interlock with the second wedge 30. It is understood that the second wedge 30 can interlock with the first wedge 20.
[0077] Therefore, as an example, the second wedge may be substantially rectangular in shape and comprise four side walls 34, 35, 36, and 37, with the first wedge 20 interlocked between them. Thus, each of the side walls 34, 35, 36, and 37 extends from the edge to the free edge of the plate 31.
[0078] The assembly apparatus 1 also includes a locking means intended to be inserted between a first surface 21 and a second surface 32, which deforms to prevent any movement of the longitudinal member in the direction of the plane defined by the first surface, under the influence of a bearing force applied by one of the first surface 21 and the second surface 32 toward the other of the first surface 21 and the second surface 32.
[0079] For example, the bearing force may be applied by the weight of either the first module or the second module. In particular, the second module, into which the second wedge is fitted, can be positioned vertically above the first module, into which the first wedge is fitted, so that the first face is opposite the second face. As it moves toward the first module, the second module, and especially the second wedge, applies a deformable force to the locking mechanism.
[0080] According to the first embodiment, the locking means comprises a plate called a locking plate 40 (Figure 5), the locking plate having an opening called an intermediate opening 41, through which the longitudinal member 12 is intended to pass. In particular, the intermediate opening 41 may be sized such that the longitudinal member passes through it without play. In particular, the opening 41 may have the same shape and dimensions as the cross-section of the longitudinal member 12.
[0081] According to this first embodiment, the lock plate 40 may include side tabs 42 configured to fold against the sides 22, 23, 24, and 25 of the first wedge 20 when the first wedge 20 is interlocked into the second wedge 30 by engaging with the side walls 34, 35, 36, and 37 of the second wedge.
[0082] In this regard, Figure 6 shows the assembly apparatus 1 before the first wedge 20 is fully interlocked with the second wedge 30. In Figure 6, it can be seen that the side tabs 42 remain within the plane of the lock plate 40. In Figure 7, it can be observed that the first wedge is fully interlocked with the second wedge, thereby fixing the lock plate 40 in place. In fact, the latter is fixed between the first and second wedges, and the side tabs 42 fold against the sides 22, 23, 24, and 25 of the first wedge 20. In particular, during interlocking, the free ends of the side walls 34, 35, 36, and 37 apply force to the side tabs, thereby causing the side tabs to fold back against the sides 22, 23, 24, and 25, respectively.
[0083] Furthermore, as illustrated in Figure 3, the free edges of the side walls 34, 35, 36, and 37 may be provided with concave notches 36a, 37a that coincide with the side tab 42. This last embodiment, in particular, allows the first wedge to be pre-engaged with the second wedge before the side tab 42 is folded.
[0084] Since the longitudinal member passes through the intermediate opening without any lateral play, fixing the lock plate results in the fixing of the longitudinal member. Second Embodiment
[0085] The present invention also includes a second embodiment that essentially reproduces the features of the first embodiment.
[0086] Nevertheless, this second embodiment differs from the first embodiment in that the lock plate does not have side tabs and has at least two pre-cut zones.
[0087] More specifically, as illustrated in Figure 8, the pre-cut zone 43 includes through-notches 43a formed in the lock plate. In particular, these through-notches 43a form a zone that is easily deformed and controlled when subjected to deformation forces. In particular, the through-notches 43a forming the pre-cut zone may be arranged to form a zone that is deformable by folding. For this purpose, a cross-shaped arrangement of through-notches may be advantageously considered.
[0088] In particular, the through-notch 43a may be configured to allow deformation of the cutting zone by punching.
[0089] Furthermore, according to this second embodiment, the first wedge 20 (Figure 9) emerges from the first surface 21 and comprises a cavity called the first cavity 27, which is cylindrical in shape, and each first cavity is intended to coincide with the pre-cut zone 43.
[0090] The assembly device 1 also includes a punch configured to deform the pre-cut zone.
[0091] In particular, as illustrated in Figure 10, each punch is supported by a second wedge 30 and includes a pin called a first pin 38 that protrudes toward the second surface, each first pin 38 having a diameter smaller than the diameter of the first cavity 27.
[0092] During operation, the assembly device 1 according to this second embodiment allows the pre-cut zone within the first cavity 27 to be deformed / folded by the action of the first pin 38.
[0093] This deformation secures the lock plate and the male connector together. Third Embodiment
[0094] The present invention also includes a third embodiment that essentially reproduces the features of the second embodiment.
[0095] According to this third embodiment, the second wedge 30 does not need to have side walls.
[0096] As illustrated in Figure 11, each punch comprises a first washer 51 (Figure 12) and a second washer 52 (Figure 11), with a lock plate (Figure 13) inserted between them.
[0097] Each first washer 51 housed within the first cavity is covered by a pin 51a, called a second pin 51a, which is intended to pass through a through-opening called a lock opening 43b, centered in the pre-cut zone 43 of the lock plate 40. In particular, the lock opening 43b has a larger diameter than the second pin 51a. This embodiment allows for adjustment of the positioning of the lock plate before deformation of the pre-cut zone 43.
[0098] In this regard, Figure 15 shows the lock plate 40 placed on the front surface 21 with each of the second pins 51a engaged with the lock opening 43b.
[0099] Furthermore, according to the third embodiment, the second washer 52 has an opening 52a intended to guide the second pin, and each second washer 52 has a diameter smaller than the diameter of the first cavity 27 so as to allow deformation of the pre-cut zone 43 when the second washer 52 contacts the pre-cut zone 43.
[0100] According to this third embodiment, the intermediate opening 41 matches the shape and size of the longitudinal member 12 in terms of shape and size, and each first washer 51 has a diameter equal to the diameter of the first cavity 27 in which it is housed.
[0101] Similar to the second embodiment, once the pre-cut zone is deformed, it locks the lock plate into the locked position, preventing any movement of the male connector.
[0102] In particular, as illustrated in Figure 16, the deformation of the pre-cut zone 43 by the second washer 52 results in folding / stamping of the pre-cut zone 43 within the first cavity 27. Fourth Embodiment
[0103] The present invention also includes a fourth embodiment that essentially repeats the features of the third embodiment.
[0104] However, according to this fourth embodiment, the first washer 51 has a diameter smaller than the diameter of the first cavity 27. Furthermore, the intermediate opening 41 of the lock plate 40 allows the longitudinal member 12 to pass through with some play.
[0105] According to this fourth embodiment, the locking mechanism includes an additional plate 60 (Figure 17) on one of its surfaces which supports a second washer 52. In particular, as illustrated in Figure 18, the additional plate is configured to be inserted between the second wedge 30 and the locking plate 40.
[0106] The additional plate 60 is provided with an opening called an additional opening 61 through which the longitudinal member 12 can pass without play. In particular, the additional opening 61 can be adapted to the longitudinal member 12 in terms of shape and size, while the intermediate opening 26 has dimensions larger than those of the longitudinal member, and furthermore, each first washer 51 has a diameter smaller than the diameter of the first cavity in which it is housed.
[0107] According to this fourth embodiment, the deformation of the pre-cut zone due to the force applied by the additional plate 52 fixes the additional plate, and as a result, also fixes the longitudinal member 12.
[0108] The lock plate 40 (Figure 20) may also include side walls 44, which are configured to allow the first plate 20 to be interlocked between the side walls 44. Fifth Embodiment
[0109] The present invention also includes a fifth embodiment that essentially repeats the features of the first embodiment.
[0110] According to this fifth embodiment, the second wedge 30 (Figure 25) may not have side walls. The lock plate 40 (Figure 21) comprises two side fins 45 configured to fold against two opposing sides 23 and 25 of the first wedge 20, called lock surfaces. In particular, each lock surface 23 and 25 (Figure 22) may have notches 23a and 25a designed to allow one or the other side fin 45 to fold.
[0111] The locking mechanism also includes a deformation plate 70 (Figure 23) inserted between the second wedge 30 and the lock plate 40. The deformation plate is configured such that, in particular, when the second wedge presses the deformation plate against the lock plate, the side fins fold relative to the lock surface.
[0112] The intermediate openings are consistent in shape and size with those of the longitudinal members.
[0113] According to the fifth embodiment, the deformation plate 70 comprises a central through-opening 71 supported by a flat central section 72 that abuts the lock plate 40 (Figures 23, 24, and 25), and two side sections 73 and 74, each terminated by end sections 73a and 74a, respectively, which are oblique to the deformation plate and oriented in the opposite direction to the extending direction of the longitudinal member 12, with each end section abutting the side fins. Furthermore, when a force is applied to flatten the deformation plate by the action of the second wedge, each side section 73a, 74a folds the side fins into the notches 23a, 25a. At the end of this deformation, the lock plate 40 is fixed. Furthermore, since the intermediate opening of the lock plate matches the shape and size of the longitudinal member in terms of shape and size, the longitudinal member is also fixed. Sixth Embodiment
[0114] The present invention also includes a sixth embodiment that essentially repeats the features of the second embodiment.
[0115] This sixth embodiment differs from the second embodiment in its connection means.
[0116] Figure 26 shows the pre-cut zone 43 of the deformed plate, and Figure 27 shows the pre-cut zone by the first pin 38.
[0117] According to this sixth embodiment, each first molding pin 38 is provided with a recess called a first recess 38a.
[0118] Each first cavity 27 is provided with a circumferential groove 27a called a first groove 27a.
[0119] The through-notch defines a section of the pre-cut zone 43, called the first section 46, which is formed after punching to cooperate with the first groove and the first cavity in order to attach the first module to the second module.
[0120] According to this sixth embodiment, the connecting means comprises a first groove 27a, a first recess 38a, and a first section 46.
[0121] Particularly advantageous, each first section 46 forms a triangle oriented toward the center of the deformation zone, the triangle comprising an end corner 46a (oriented toward the center of the pre-cut zone) and two side corners 46b and 46c, the two side corners 46b and 46c configured to be at least partially accommodated in the first groove 27a after their deformation by punching, and the end corner 46a configured to be at least partially accommodated in the first recess 38a after its deformation by punching (Figure 27).
[0122] Therefore, during punching, the first pin 38 deforms each of the first sections 46, folding them inward into the first cavity 27. At the end of this deformation, the end corners 46a abut against the first recess 38a, while the side corners abut against the first recess 27a, thus preventing any pulling out of the first pin. The first wedge and the second wedge are thus fixed together. The lock plate 40 is partially fixed, and therefore all movement in the direction of the plane defined by the first surface is restricted. Seventh Embodiment
[0123] The present invention also includes a seventh embodiment that essentially repeats the features of the third embodiment.
[0124] This seventh embodiment implements an adhesive bag positioned between the bottom of the first cavity 27 and the first washer 51 (Figure 28). During operation, as the pre-cut zone is deformed, force is also applied to the adhesive bag 53, causing the adhesive bag to collapse and allowing the adhesive it contains to spread throughout the entire volume of the first cavity, thereby sealing the deformed pre-cut zone (Figure 29). Eighth Embodiment
[0125] The present invention also includes an eighth embodiment that essentially repeats the features of the seventh embodiment. However, in this embodiment, the assembly apparatus lacks a locking plate and locking means (Figure 30).
[0126] The assembly apparatus also lacks a first washer and a second washer, which are replaced by pins 38 (considered in the second embodiment as well). Similar to the seventh embodiment, the assembly apparatus includes an adhesive bag 53 located at the bottom of the first cavity 27.
[0127] During operation, when the first wedge 20 and the second wedge 30 are brought together, the first pin crushes the adhesive bag. Following this crushing, the adhesive bag collapses so that the adhesive spreads throughout the entire volume of the first cavity 27 (Figure 31), thereby sealing the first pin 38.
[0128] The adhesive may include at least one element selected from curable resins, epoxy adhesives, polyester adhesives, or polyurethane adhesives.
[0129] The present invention also relates to a building composed of a plurality of rectangular parallelepiped modules, wherein the modules are assembled and fixed together by an assembly device in accordance with the principles described in the present invention.
[0130] Naturally, the present invention is not limited to the embodiments described, and modified embodiments may be envisioned without departing from the scope of the invention as defined by the claims.
Claims
1. An assembly device (1) for assembling two modules, which are called the first module and the second module, - A first wedge (20) having a first surface (21) and intended to be fixed to the first module, - A connecting means configured to attach the first module to the second module, - A second wedge (30) having a second surface (32), - An assembly apparatus (1) comprising a locking means intended to be inserted between the first surface (21) and the second surface (32), the locking means deforms to prevent any movement of the locking means and the connecting means in the direction of the plane defined by the first surface (21) under the influence of a bearing force applied by one of the first surface (21) and the second surface (32) toward the other of the first surface (21) and the second surface (32).
2. The assembly apparatus (1) according to claim 1, wherein the locking means comprises a lock plate (40).
3. The assembly apparatus (1) according to claim 1 or 2, wherein the connecting means comprises a male connector (10) and a female connector, the male connector (10) comprises a base (11) and a longitudinal member (12) extending in the extension direction from the base (11), and the female connector is intended to engage with the longitudinal member (12).
4. The assembly apparatus (1) according to claim 2 or 3, wherein the lock plate (40) has an opening called an intermediate opening (41) intended for the longitudinal member (12) to pass through.
5. The assembly apparatus (1) according to claim 2, 3, or 4, wherein the first wedge (20) and the second wedge (30) are configured to engage with each other by an interlock, and the deformation of the locking means results from the interlock.
6. The assembly apparatus (1) according to claim 5, wherein the second wedge (30) comprises side walls intended to interlock the first wedge (20) between them.
7. The assembly apparatus (1) according to claim 6, wherein the lock plate (40) is provided with a side tab configured to fold relative to the side surface of the first wedge (20) when the first wedge (20) is inserted into the second wedge (30) by engaging with the side wall of the second wedge (30).
8. The assembly apparatus (1) according to any one of claims 2 to 5, wherein the lock plate (40) comprises at least two pre-cut zones, each pre-cut zone (43) comprising a through-notch (43a) configured to allow deformation of the pre-cut zone (43) by punching, and the first wedge (20) comprises a cavity, preferably cylindrical in shape, emerging from the first surface (21), the first cavity (27) being intended to correspond to the pre-cut zone (43), and preferably the through-notch (43a) forming a cross.
9. The assembly apparatus (1) according to claim 8, further comprising a punch configured to deform the pre-cut zone.
10. The assembly apparatus (1) according to claim 9, wherein each punch is supported by the second wedge (30) and comprises a pin called a first pin (38) projecting outward from the second surface (32), and each first pin (38) is smaller in size than the size of the first cavity (27).
11. Each punch comprises a first washer (51) and a second washer (52), between which the lock plate (40) is intended to be inserted, each first washer (51) is housed in a first cavity (27), and a pin called a second pin (51a) is attached to one or the other of the first washer (51) and the second washer (52), and the pin passes through a through opening called a lock opening (43b) centered on the pre-cut zone (43) of the lock plate (40). The assembly apparatus (1) according to claim 9, wherein the locking opening (43b) has a diameter larger than the diameter of the second pin (51a), the other of the first washer (51) and the second washer (52) has an opening intended to guide the second pin (51a), and each second washer (52) is smaller in size than the size of the first cavity (27) so as to allow deformation of the pre-cut zone as soon as the second washer contacts the pre-cut zone.
12. The assembly apparatus (1) according to any one of claims 4 to 11, wherein the intermediate opening (41) is configured such that the longitudinal member (12) passes through without play, and advantageously, the intermediate opening (41) matches the shape and size of the longitudinal member (12) in terms of shape and size, and each first washer (51) is fitted without play in the first cavity (27) in which it is housed.
13. The assembly apparatus (1) according to claim 11, wherein the locking means supports the second washer and comprises an additional plate (60) inserted between the second wedge (30) and the locking plate (40).
14. The apparatus (1) according to claims 3 and 11, wherein the additional plate (60) is provided with an opening called an additional opening (61) intended for the passage of the longitudinal member (12), the additional opening (61) is configured such that the longitudinal member (12) passes through without play, and advantageously the additional opening (61) is consistent with the longitudinal member (12) in shape and size, the intermediate opening (41) is larger in dimensions than the longitudinal member (12), and each first washer (51) is fitted with play in the first cavity (27) in which it is housed.
15. The assembly apparatus (1) according to any one of claims 2 to 4, wherein the locking means comprises a deformation plate (70) inserted between the second wedge (30) and the lock plate (40), the lock plate (40) comprises two side fins, called lock surfaces, which are configured to fold toward two opposing sides of the first wedge (20), and the deformation plate (70) is configured to cause the side fins to fold toward the lock surfaces as soon as the second wedge (30) presses the deformation plate (70) toward the lock plate (40).
16. The assembly apparatus (1) according to claims 4 and 15, wherein the intermediate opening (41) is configured to allow the longitudinal member (12) to pass through without play, and advantageously, the intermediate opening (41) matches the shape and size of the longitudinal member (12) in terms of shape and size.
17. The assembly apparatus (1) according to claim 15 or 16, wherein the deformation plate (70) comprises a flat central section that abuts against the lock plate (40) and two side sections that are oblique to the deformation plate (70) and terminate at end sections that are oriented in the opposite direction to the extending direction of the longitudinal member (12), and each end section abuts against a side fin.
18. The assembly apparatus (1) according to claim 10, wherein each first pin (38) has a recess called a first recess, each first cavity (27) has a circumferential groove called a first groove, the through notch (43a) defines a section of the pre-cut zone (43) called a first section, the connecting means comprises the first groove, the first recess, and the first section, the first section being formed to engage with the first groove and the first cavity (27) after punching, so as to attach the first module to the second module.
19. The assembly apparatus according to claim 18, wherein each first section forms a triangle oriented toward the center of the deformation zone, the triangle comprising an end corner and two side corners, the two side corners configured to be at least partially accommodated in the first groove after deformation by punching, and the end corners configured to be at least partially accommodated in the first recess after deformation by punching.
20. The assembly apparatus (1) according to any one of claims 1 to 19 and claim 3, wherein the male connector (10) is held by the first wedge (20) with play in the direction of the plane defined by the first surface (21).
21. An assembly device (1) for assembling two modules, which are called the first module and the second module, - A first wedge (20) intended to be fixed to a first module, having a first surface (21), and comprising a cavity called a first cavity (27) emerging from the first surface (21), - A connecting means configured to attach the first module to the second module, - A second wedge (30) having a second surface (32) and having at least one first pin called the first pin (38) protruding from the second surface (32), wherein the at least one first pin (38) has a size smaller than the size of the first cavity (27), - An adhesive bag positioned at the bottom of the first cavity, which collapses when the first surface (21) and the second surface (32) are brought together under the influence of a bearing force applied by the at least one first pin, and allows the adhesive contained in the adhesive bag to react within the volume defined by the first cavity in order to seal the at least one first pin.