Hinge-lid pack
The hinge-lid pack design with a line of weakness ensures easy opening and provides consumer feedback, addressing the need for clear opening indication and structural integrity in cigarette packages.
Patent Information
- Application Number
- JP2025548279
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-02-22
- Filing Date
- 2024-02-20
- Publication Date
- 2026-03-04
AI Technical Summary
Existing cigarette packages with hinged lids do not provide a clear indication of whether they have been opened, and there is a need for a mechanism that ensures the lid can be easily opened while maintaining structural integrity and providing consumer feedback.
A hinge-lid pack design featuring a front lid wall flap separated from the main lid wall by a line of weakness, which allows the flap to extend beyond the base edge upon initial opening, optionally with audible or resistive feedback, and can include indicia for consumer information.
The design provides a clear visual and potentially tactile indication of first-time opening, ensuring easy access and maintaining package integrity while allowing for consumer communication through additional information display.
Smart Images

Figure 2026507647000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a hinge-lid pack for a delivery system and a method of manufacturing a hinge-lid pack for a delivery system. [Background technology]
[0002] Smoking articles, such as cigarettes, are sold in packages. Known packages often include an outer carton made from cardboard having a base and a hinged lid. The base typically receives the tobacco industry product, and the lid is rotatable relative to the base between an open position and a closed position. Summary of the Invention
[0003] According to the present disclosure, there is provided a hinge-lid pack for a delivery system comprising a base and a lid rotatable about the base between an open position and a closed position, the lid comprising a front lid wall that forms a line of junction with the base when the lid is in the closed position, a front lid wall flap extending from the front lid wall and attached to the base, the front lid wall and the front lid wall flap being separated by a line of weakness, the configuration being such that when the lid is rotated to the open position for the first time, the front lid wall and the front lid wall flap separate along the line of weakness.
[0004] The base may include a base front wall, and the lid front wall flap may be attached to an inner surface of the base front wall.
[0005] The base may include a base front wall, and the lid front wall flap may be attached to an outer surface of the base front wall.
[0006] The lines of weakness may be aligned with the lines of bond.
[0007] The line of weakness may be spaced from the line of bond so that when the lid is first rotated to the open position and the line of weakness separates, a portion of the lid front wall flap extends beyond the top edge of the base front wall.
[0008] The front lid wall flap may be integrally formed with the front lid wall.
[0009] The line of weakness may be spaced from the line of bond so that when the lid is first rotated to the open position and the line of weakness separates, a portion of the lid front wall flap extends beyond the lower edge of the lid front wall.
[0010] The lid front wall flap may be provided with indicia on the portion extending from the base or lid.
[0011] The lines of weakness may be linear.
[0012] The lines of weakness may be non-linear.
[0013] The lines of weakness may be configured to provide audible or resistive feedback when the lines of weakness separate.
[0014] According to another aspect of the present invention, there is provided a method of manufacturing a hinge-lid pack for a delivery system, the method comprising the steps of: providing a base and a lid rotatable about the base between open and closed positions, the lid having a front lid wall that forms a line of junction with the base when the lid is in the closed position; providing a front lid wall flap extending from the front lid wall; securing the front lid wall flap to the base; and providing the front lid wall and the front lid wall flap with lines of weakness configured to separate when the lid is rotated to the open position for the first time.
[0015] The base may include a base front wall, and the method may include securing the lid front wall flap to an inner surface of the base front wall.
[0016] The base may include a base front wall, and the method may include securing a lid front wall flap to an outer surface of the base front wall.
[0017] The method may include aligning the line of weakness with the line of bond.
[0018] The method may include spacing the line of weakness from the line of bond such that when the lid is initially rotated to an open position and the line of weakness separates, a portion of the lid front wall flap extends beyond the upper edge of the base front wall.
[0019] The front lid wall flap may be integrally formed with the front lid wall.
[0020] The method may include spacing the line of weakness from the line of bond such that when the lid is initially rotated to an open position and the line of weakness separates, a portion of the lid front wall flap extends beyond the lower edge of the lid front wall.
[0021] The method may include providing indicia on a portion of the lid front wall flap that extends from the base or the lid.
[0022] Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which: [Brief explanation of the drawings]
[0023] [Figure 1] FIG. 1 is a perspective view of a hinge-lid pack according to one embodiment of the present invention, with the lid in an open position. [Figure 2] FIG. 10 is a perspective view of a hinge-lid pack according to another embodiment of the present invention, with the lid in an open position. [Figure 3] 3 is a flow chart illustrating method steps of a method for manufacturing a hinge-lid pack according to one embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0024] As used herein, the term "delivery system" is intended to encompass a system that delivers at least one substance to a user, Combustion aerosol delivery systems, such as cigarettes, cigarillos, cigars, and tobacco for pipes or for roll-your-own or hand-made cigarettes, whether based on tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco substitutes, or other smoking materials; a non-combustion aerosol delivery system that releases compounds from an aerosol-forming material without burning the aerosol-forming material, such as an e-cigarette, a tobacco heating product, and a hybrid system that generates an aerosol using a combination of aerosol-forming materials; aerosol-free delivery systems that deliver at least one substance to a user orally, nasally, transdermally, or otherwise without forming an aerosol, including, but not limited to, oral products such as lozenges, gums, patches, articles containing inhalable powders, and oral tobacco products including snus or moist snuff, wherein the at least one substance may or may not include nicotine; and Includes:
[0025] According to the present disclosure, a "combustion-based" aerosol delivery system is one in which an aerosol-generating component (or components thereof) of the aerosol delivery system is combusted or burned during use to facilitate delivery of at least one substance to a user.
[0026] In some embodiments, the delivery system is a combustion aerosol delivery system, such as a system selected from the group consisting of a cigarette, a cigarillo, and a cigar.
[0027] According to the present disclosure, a "non-combustion" aerosol delivery system is one in which the aerosol-generating components of the aerosol delivery system (or components thereof) are not combusted or burned to facilitate delivery of at least one substance to a user.
[0028] In some embodiments, the delivery system is a non-combustion aerosol delivery system, such as a powered non-combustion aerosol delivery system.
[0029] In some embodiments, the non-combustion aerosol delivery system is an e-cigarette, also known as a vaping device or electronic nicotine delivery system (END), although it should be noted that the presence of nicotine in the aerosol-generating material is not a requirement.
[0030] In some embodiments, the non-combustion aerosol delivery system is an aerosol-generating material heating system, also known as a non-combustion heating system. One example of such a system is a tobacco heating system.
[0031] In some embodiments, the non-combustion aerosol delivery system is a hybrid system that generates aerosol using a combination of aerosol-generating materials, where one or more aerosol-generating materials can be heated. Each aerosol-generating material can be, for example, in solid, liquid, or gel form and can contain nicotine or not. In some embodiments, the hybrid system includes a liquid or gel aerosol-generating material and a solid aerosol-generating material. The solid aerosol-generating material can include, for example, tobacco or a non-tobacco product.
[0032] Typically, a non-combustion aerosol delivery system may include a non-combustion aerosol delivery device and a consumable item for use with the non-combustion aerosol delivery device.
[0033] In some embodiments, a non-combustion aerosol delivery system, e.g., a non-combustion aerosol delivery device in a non-combustion aerosol delivery system, can include a power source and a controller. The power source can be, for example, an electrical power source or a heat-generating power source. In some embodiments, the heat-generating power source includes a carbon substrate that can be energized to deliver power in the form of heat to an aerosol-generating material or a heat-transfer material in proximity to the heat-generating power source.
[0034] In some embodiments, the non-combustion aerosol delivery system may include an area for receiving a consumable, an aerosol generator, an aerosol generation area, a housing, a mouthpiece, a filter, and / or an aerosol modifier.
[0035] In some embodiments, consumables for use with non-combustion aerosol delivery devices may include an aerosol-generating material, an aerosol-generating material storage area, an aerosol-generating material transfer component, an aerosol generator, an aerosol-generating area, a housing, a packaging material, a filter, a mouthpiece, and / or an aerosol modifier.
[0036] In some embodiments, the delivery system is an aerosol-free delivery system that delivers at least one substance to a user orally, nasally, transdermally, or otherwise without forming an aerosol, including, but not limited to, oral products such as lozenges, gums, patches, articles containing inhalable powders, and oral tobacco, including snus or moist snuff, where the at least one substance may or may not contain nicotine.
[0037] In some embodiments, the substance to be delivered may be an aerosol-generating material or a material not intended to be aerosolized, either of which may optionally include one or more active ingredients, one or more flavorings, one or more aerosol-forming materials, and / or one or more other functional materials.
[0038] In some embodiments, the substance to be delivered comprises an active agent.
[0039] As used herein, an active substance may be a physiologically active material, which is a material intended to achieve or enhance a physiological response. The active substance may be selected from, for example, a nutraceutical, a nootropic, or a psychotropic drug. The active substance may be naturally derived or synthetically obtained. The active substance may include, for example, nicotine, caffeine, taurine, theine, vitamins such as B6, B12, or C, melatonin, cannabinoids, or components, derivatives, or combinations thereof. The active substance may include one or more components, derivatives, or extracts of tobacco, cannabis, or another botanical substance.
[0040] In some embodiments, the active agent comprises nicotine, hi some embodiments, the active agent comprises caffeine, melatonin, or vitamin B12.
[0041] As described herein, the active substance may include one or more components, derivatives or extracts of cannabis, such as one or more cannabinoids or terpenes.
[0042] As described herein, an active substance may comprise or be derived from one or more botanical substances, or components, derivatives, or extracts thereof. As used herein, the term "botanical substance" includes any material derived from a plant, including, but not limited to, extracts, leaves, bark, fiber, stems, roots, seeds, flowers, fruits, pollen, husks, or shells. Alternatively, the material may comprise a synthetically derived active compound naturally occurring in the botanical substance. The material may be in the form of a liquid, gas, solid, powder, dust, crushed particles, granules, pellets, chips, strips, or sheets, etc. Examples of plants include tobacco, eucalyptus, star anise, hemp, cocoa, cannabis, fennel, lemongrass, peppermint, spearmint, rooibos, chamomile, flax, ginger, ginkgo biloba, hazel, hibiscus, bay leaf, licorice, matcha, yerba mate, orange peel, papaya, rose, sage, tea such as green tea or black tea, thyme, cloves, cinnamon, coffee, aniseed, basil, bay leaf, cardamom, coriander, cumin, nutmeg, oregano, paprika, rosemary, saffron, and raspberry. The mint may be selected from the following mint varieties: bender, lemon peel, mint, juniper, elderflower, vanilla, wintergreen, shiso, curcuma, turmeric, sandalwood, cilantro, bergamot, orange blossom, myrtle, blackcurrant, valerian, pimento, mace, damiana, marjoram, olive, lemon balm, lemon basil, chive, caraway, verbena, tarragon, geranium, mulberry, ginseng, theanine, theacrine, maca, ashwagandha, damiana, guarana, chlorophyll, baobab, or any combination thereof. The mint may be selected from the following mint varieties: Mentha acuta (spider mint), Mentha cv (spider mint), Egyptian mint, peppermint, eau de cologne mint, candy mint, curly mint, cardifolia mint, horse mint, pineapple mint, pennyroyal mint, green mentha, and apple mint.
[0043] In some embodiments, the active agent comprises or is derived from one or more botanical substances, or components, derivatives, or extracts thereof, and the botanical substance is tobacco.
[0044] In some embodiments, the active agent comprises or is derived from one or more botanical substances, or components, derivatives, or extracts thereof, wherein the botanical substances are selected from eucalyptus, star anise, cocoa, and hemp.
[0045] In some embodiments, the active agent comprises or is derived from one or more botanical substances, or components, derivatives, or extracts thereof, wherein the botanical substances are selected from rooibos and fennel.
[0046] In some embodiments, the substance delivered comprises a fragrance.
[0047] As used herein, the terms "flavor" and "flavoring" refer to materials that may be used, where local regulations permit, to create a desired taste, odor, or other somatic sensation in products intended for adult consumers.They may be any naturally occurring flavoring material, botanical material, extracts of botanical material, synthetically derived material, or combinations thereof (e.g., tobacco, cannabis, licorice, hydrangea, eugenol, magnolia leaf, chamomile, fenugreek, clove, maple, matcha, menthol, Japanese mint, aniseed, cinnamon, turmeric, Indian spices, Asian spices, herbs, wintergreen, cherry, berry, red berry, cranberry, peach, apple, orange, mango, clementine, lemon, lime, tomato, etc.). Tropical fruits, papaya, rhubarb, grapes, durian, dragon fruit, cucumber, blueberry, mulberry, citrus fruits, Drambuie, bourbon, scotch, whiskey, gin, tequila, rum, spearmint, peppermint, lavender, aloe vera, cardamom, celery, cascarilla, nutmeg, sandalwood, bergamot, geranium, khat, naswar, betel nut, shisha, pine, honey essence, rose oil, vanilla, lemon oil, orange oil, orange blossom, cherry blossom, cassia, caraway, cognac, jasmine, ylang ylang sage, fennel, wasabi, pimento, ginger, coriander, coffee, hemp, peppermint oil from any species of the genus Mentha, eucalyptus, star anise, cocoa, lemongrass, rooibos, flax, ginkgo biloba, hazel, hibiscus, bay leaf, yerba mate, orange peel, rose, tea such as green tea or black tea, thyme, juniper, elderflower, basil, bay leaf, cumin, oregano, paprika, rosemary, saffron, lemon peel, mint, shiso, curcuma, cilantro, myrtle, black currant, valerian, pimento, mace, damiento, marjoram, olive, lemon balm, lemon basil, chives, caraway, verbena, tarragon, limonene, thymol, camphene), flavor enhancers, bitter taste receptor site blockers, sensory receptor site activators or stimulants, sugars and / or sugar substitutes (e.g., sucralose, acesulfame potassium, aspartame, saccharin, cyclamate, lactose, sucrose, glucose, fructose, sorbitol, or mannitol), and other additives such as charcoal, chlorophyll, minerals, botanicals, or breath fresheners.They may be mimetic, synthetic, or natural ingredients, or blends thereof. They may be in any suitable form, for example, a liquid such as an oil, a solid such as a powder, or a gas.
[0048] In some embodiments, the flavoring agent comprises menthol, spearmint, and / or peppermint. In some embodiments, the flavoring agent comprises cucumber, blueberry, citrus, and / or red berry flavor components. In some embodiments, the flavoring agent comprises eugenol. In some embodiments, the flavoring agent comprises flavor components extracted from tobacco. In some embodiments, the flavoring agent comprises flavor components extracted from cannabis.
[0049] In some embodiments, the fragrance may include a sensation elicitor, typically chemically induced, intended to achieve somatic sensations perceived by stimulation of the fifth cranial nerve (trigeminal nerve) in addition to or instead of the scent or taste nerves, and may include agents that produce heating, cooling, tingling, or numbing effects. Suitable heating agents may be, but are not limited to, vanillyl ethyl ether, and suitable cooling agents may be, but are not limited to, eucalyptol, WS-3.
[0050] Figure 1 shows a hinge-lid pack 1 for a delivery system according to one embodiment of the present invention. Pack 1 comprises a base 2 and a lid 3 hingedly connected to base 2 along hinge 4 to enable the pack to be opened and closed. Base 2 comprises a base front wall 5 and lid 3 comprises a lid front wall 6. Lid front wall 6 and base 2 meet at a join line 7 when lid 3 is in the closed position.
[0051] It will be appreciated that the base 2 forms a delivery system receiving space in which a delivery system 8, such as a smoking article or other tobacco industry product, is received and stored. The delivery system 8 is accessible when the lid 3 is in the open position, and the delivery system 8 is retained within the delivery system receiving space when the lid 3 is in the closed position. Typically, the delivery system 8 is wrapped in a bundle 9.
[0052] The lid front wall 6 includes a lid front wall flap 10 extending from the lid front wall 6 and attached to the base 2. As seen in FIG. 1 , the lid front wall flap 10 has a width equal to the width of the base front wall 5. It should be understood that in other embodiments, the lid front wall flap 10 may have a width less than the width of the base front wall 5. The lid front wall flap 10 is integrally formed with the lid front wall 6. A portion of the lid front wall flap 10 is secured to the inner surface of the base front wall 5. Alternatively, the entire lid front wall flap 10 is secured to the inner surface of the base front wall 5. In yet other embodiments, the lid front wall flap 10 is attached to the outer surface of the base front wall 5. The lid front wall 6 and the lid front wall flap 10 are separated by a line of weakness 11. The pack 1 is configured such that when the lid 3 is rotated to the open position for the first time, the lid front wall 6 and the lid front wall flap 10 separate along the line of weakness 11, indicating that the package 1 has previously been opened.
[0053] As seen in FIG. 1 , the line of weakness 11 is linear. However, it should be understood that the line of weakness 11 may be non-linear. A linear line of weakness is advantageous because it is easier to manufacture. Additionally, a linear line of weakness maximizes the continuous space on the pack that can be used to present information to the consumer. Alternatively, a non-linear line of weakness may be easier to open because it intuitively tears from one end of the line of weakness to the other. Additionally, the line of weakness 11 may be configured to provide auditory or resistance feedback to the consumer opening the package 1 for the first time.
[0054] In some embodiments, the line of weakness comprises a tear tape formed between the lid front wall 6 and the lid front wall flap 10. It should be understood that the tear tape may comprise a tab to allow for tearing of the tear tape. When the line of weakness 11 comprises a tear tape, the consumer cannot open the pack 1 until the tear tape is removed. Once removed, the consumer can rotate the lid 3 to the open position. Furthermore, once removed from the pack 1, it is apparent to the consumer that the pack 1 has previously been opened as the tear tape leaves a visible gap.
[0055] FIG. 1 shows pack 1 with lid 3 in the open position. Thus, lid front wall 6 and lid front wall flap 10 are already separated along weakened line 11. In this embodiment, weakened line 11 is aligned with bond line 7. Thus, lid front wall flap 10 remains behind base front wall 5 and is not visible to the consumer when pack 1 is first opened. Lid front wall flap 10 is secured within base 2 by any suitable means to ensure that lid front wall flap 10 separates from lid front wall 6 along weakened line 11 when lid 3 is first rotated to the open position. In other words, the strength of the connection between lid front wall flap 10 and the inner surface of base front wall 5 is greater than the force required to break weakened line 11. Lid front wall flap 10 may be permanently secured to the inner or outer surface of base front wall 5 by any suitable means, such as a permanent adhesive area.
[0056] Figure 2 shows another embodiment of a hinge-lid pack 1 according to the present invention, where the line of weakness 11 is spaced from the line of joinder 7. Thus, when the lid 3 is first rotated to the open position and the line of weakness 11 separates, a portion 12 of the front lid wall flap 10 extends beyond the lower edge of the front lid wall 6. The portion 12 of the front lid wall flap 10 that extends from the front lid wall 6 may be provided with indicia to communicate information to the consumer.
[0057] Figure 3 shows another embodiment of a hinge-lid pack 1 according to the present invention. Here, the lid front wall flap 10 is not integral with the lid front wall 6, but is attached to the lid front wall 6 by any suitable means, such as with an adhesive. The adhesive is preferably of a permanent type so that the lid front wall flap 10 does not separate from the lid front wall 6 when the pack 1 is opened. Furthermore, the lid front wall flap is attached to the inner surface of the base front wall 5.
[0058] When the lid 3 is first opened, the lid front wall flap 10 separates along the weakened line 11. As can be seen in Figure 3, a portion 13 of the lid front wall flap 10 extends beyond the upper edge of the base front wall 5. The portion 13 of the lid front wall flap 10 that extends from the base may include indicia to communicate information to the consumer.
[0059] 4 is a flowchart illustrating method steps for manufacturing a hinge-lid pack for a delivery system according to one embodiment of the present invention. The method includes a first step S1 of providing a base and a lid that is rotatable about the base between open and closed positions. The lid includes a front lid wall that forms a line of junction with the base when the lid is in the closed position. Second and third steps S2 and S3 of the method include providing a front lid wall flap extending from the front lid wall and securing the front lid wall flap to the base, respectively. Finally, the method includes a fourth step S4 of providing a line of weakness in the front lid wall and the front lid wall flap that is configured to separate when the lid is first rotated to the open position.
[0060] In some embodiments, the third step S3 of securing the lid front wall flap to the base includes securing the lid front wall flap to an inner surface of the base front wall. Alternatively, the third step S3 includes securing the lid front wall flap to an outer surface of the base front wall.
[0061] The method may include a fifth step S5 of aligning the line of weakness with the line of bond. Alternatively, the fifth step S5 may include spacing the line of weakness from the line of bond such that when the lid is rotated to the open position for the first time and the line of weakness separates, a portion of the lid front wall flap extends beyond the upper edge of the base front wall. Furthermore, as another alternative, if the lid front wall flap is integrally formed with the lid front wall, the fifth step S5 may include spacing the line of weakness from the line of bond such that when the lid is rotated to the open position for the first time and the line of weakness separates, a portion of the lid front wall flap extends beyond the lower edge of the lid front wall.
[0062] Additionally, the method may include a sixth step S6 which includes providing indicia on the portion of the lid front wall flap that extends from the base or lid.
[0063] The various embodiments described herein are presented solely to aid in the understanding and teaching of the claimed features. These embodiments are provided only as a representative sample of embodiments and are not exhaustive and / or exclusive. The advantages, embodiments, examples, functions, features, structures, and / or other aspects described herein should not be construed as limitations on the scope of the invention as defined by the claims or limitations on the equivalents of the claims, and it should be understood that other embodiments may be utilized and modifications may be made without departing from the scope of the claimed invention. Various embodiments of the present invention may suitably comprise, consist of, or consist essentially of any suitable combination of the disclosed elements, components, features, parts, steps, means, etc., other than those specifically described herein. Additionally, the present disclosure may include other inventions not currently claimed but which may be claimed in the future.
Claims
1. 1. A hinge-lid pack for a delivery system, comprising: a base; and a lid rotatable about the base between an open position and a closed position, the lid having a front lid wall that forms a line of junction with the base when the lid is in the closed position; a front lid wall flap extending from the front lid wall and attached to the base, the front lid wall and the front lid wall flap being separated by a line of weakness, the configuration being such that the front lid wall and the front lid wall flap separate along the line of weakness when the lid is first rotated to the open position.
2. 2. The hinge-lid pack of claim 1, wherein the base comprises a base front wall, and the lid front wall flap is attached to an inner surface of the base front wall.
3. 2. The hinge-lid pack of claim 1, wherein the base comprises a base front wall, and the lid front wall flap is attached to an exterior surface of the base front wall.
4. A hinge-lid pack according to any preceding claim, wherein the line of weakness is aligned with the line of joinder.
5. 5. A hinge-lid pack according to any one of claims 2 to 4, wherein the line of weakness is spaced from the line of joinder so that when the lid is first rotated to an open position and the line of weakness separates, a portion of the lid front wall flap extends beyond the upper edge of the base front wall.
6. A hinge-lid pack according to any preceding claim, wherein the front lid flap is integrally formed with the front lid wall.
7. 6. The hinge-lid pack of claim 5, wherein the line of weakness is spaced from the line of bond such that when the lid is first rotated to the open position and the line of weakness separates, a portion of the lid front wall flap extends beyond the lower edge of the lid front wall.
8. 8. A hinge-lid pack according to claim 5 or 7, wherein the portion of the lid front wall flap extending from the base or the lid is provided with indicia.
9. A hinge-lid pack according to any preceding claim, wherein the line of weakness is straight.
10. A hinge-lid pack according to any preceding claim, wherein the line of weakness is non-linear.
11. A hinge-lid pack according to any preceding claim, wherein the line of weakness is configured to provide audible or resistive feedback when the line of weakness separates.
12. 1. A method of manufacturing a hinge-lid pack for a delivery system, comprising: providing a base and a lid rotatable about the base between an open position and a closed position, the lid including a front lid wall that forms a joint line with the base when the lid is in the closed position; providing a front lid wall flap extending from the front lid wall; securing the lid front wall flap to the base; providing the lid front wall and the lid front wall flap with lines of weakness configured to separate when the lid is first rotated to an open position; A method comprising:
13. The method of claim 12 , wherein the base comprises a base front wall, the method including the step of securing the lid front wall flap to an interior surface of the base front wall.
14. The method of claim 12 , wherein the base comprises a base front wall, the method including the step of securing the lid front wall flap to an exterior surface of the base front wall.
15. A method according to any one of claims 12 to 14, comprising aligning the line of weakness with the line of bond.
16. 16. The method of any one of claims 13 to 15, comprising spacing the line of weakness from the line of bond such that when the lid is rotated to an open position for the first time and the line of weakness separates, a portion of the lid front wall flap extends beyond an upper edge of the base front wall.
17. The method of any one of claims 12 to 15, wherein the front lid wall flap is integrally formed with the front lid wall.
18. 18. The method of claim 17, including spacing the line of weakness from the line of bond such that when the lid is first rotated to an open position and the line of weakness separates, a portion of the lid front wall flap extends beyond a lower edge of the lid front wall.
19. 19. The method of claim 16 or 18, comprising providing indicia on the portion of the lid front wall flap that extends from the base or the lid.