Photobase generators, compounds, photoreactive compositions and reaction products

A non-ion-type optical base generator with a specific amide group structure addresses the stability and solubility issues of ion-type generators, enhancing the reactivity and stability of resin compositions in photopolymerization materials.

JP7626458B2Active Publication Date: 2025-02-04TOKYO UNIVERSITY OF SCIENCE
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Patent Information

Application Number
JP2021545585
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2019-09-10
Filing Date
2020-09-10
Publication Date
2025-02-04
Estimated Expiration
2040-09-10

AI Technical Summary

Technical Problem

Existing ion-type optical base generators have high reactivity but low stability and solubility, leading to issues with resin compositions used in photopolymerization materials.

Method used

A non-ion-type optical base generator is developed, comprising a compound with a specific amide group structure formed by combining first and second skeletons, where each first skeleton has at least one nitrogen atom that converts to a second- or third-class amine upon light irradiation, enhancing stability and solubility.

Benefits of technology

The new optical base generator exhibits high reactivity and stability under light irradiation, improving the performance of resin compositions used in photopolymerization materials.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This photobase generator comprises a compound having: first skeletons represented by general formula (a); and a second skeleton having nitrogen atoms that are bonded to bonding positions of the first skeletons to form amide groups, wherein, in one molecule, the number of the first skeletons is at least two and the number of the nitrogen atoms forming the amide groups in the second skeleton is the same as the number of the first skeletons, and at least one of the nitrogen atoms forming the amide groups is converted to a nitrogen atom forming a secondary amine or a tertiary amine through light irradiation. In general formula (a), G is a divalent aromatic group, and * represents a bonding position to a nitrogen atom.
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Description

[Technical field]

[0001] The present invention relates to photobase generators, compounds, photoreactive compositions and reaction products. [Background technology]

[0002] Photopolymerizable materials, which are polymerized by irradiation with light, are widely used because the polymerization reaction can be precisely controlled with relatively simple operations, and they occupy an important position in, for example, the fields of electronic materials and printing materials. As photopolymerizable materials, for example, radical polymerization type resin compositions containing a photoinitiator that generates radical species upon exposure and a radically polymerizable monomer or oligomer, and acid catalyst type resin compositions containing a photoacid generator that generates acid upon exposure and a monomer or oligomer that polymerizes by the action of acid, have been actively studied.

[0003] On the other hand, as a photopolymerizable material, a base catalyst system containing a photobase generator that generates a base upon exposure and a monomer or oligomer that polymerizes by the action of a base is also known. As the photobase generator, for example, an ionic type equivalent to a salt of a strong base such as guanidine and a carboxylic acid is known (see, for example, Non-Patent Document 1). In such an ionic type photobase generator, a decarboxylation reaction proceeds in the carboxy group upon exposure, and the strong base that formed a salt with the carboxy group is liberated, thereby generating a base.

[0004] However, although such an ionic photobase generator has high reactivity, it has problems such as low stability during storage and low solubility. Furthermore, a resin composition using such an ionic photobase generator also has a problem of low stability.

[0005] In response to this, non-ionic photobase generators have also been studied. For example, a carbamate having a nitrobenzyl skeleton is known as a non-ionic photobase generator, which undergoes a decarboxylation reaction upon exposure to light and liberates a primary amine or a secondary amine to generate a base (see, for example, Non-Patent Document 2). Such non-ionic photobase generators solve the problems associated with ionic photobase generators as described above. [Non-patent document 1] K. Arimitsu, R. Endo, Chem. Mater. 2013, 25, 4461-4463. [Non-patent document 2] JFCameron, JMJFrechet, J.Am.Chem.Soc.1991,113,4303. Summary of the Invention [Problem to be solved by the invention]

[0006] However, the nonionic photobase generator disclosed in Non-Patent Document 2 generates a base with weak basicity, and therefore the resin composition using the same still has room for improvement in terms of improving reactivity upon irradiation with light.

[0007] An object of the present disclosure is to provide a photobase generator and compound capable of preparing a photoreactive composition having excellent reactivity when irradiated with light, a photoreactive composition having excellent reactivity when irradiated with light, and a reaction product obtained by reacting this photoreactive composition. [Means for solving the problem]

[0008] Specific means for solving the above problems are as follows. <1> A photobase generator comprising a compound having a first skeleton represented by the following general formula (a) and a second skeleton having a nitrogen atom bonding to a bonding position of the first skeleton to form an amide group, wherein the number of the first skeletons in one molecule is two or more, the number of nitrogen atoms forming the amide group in the second skeleton is the same as the number of the first skeletons, and at least one of the nitrogen atoms forming the amide group is converted to a nitrogen atom forming a secondary amine or a tertiary amine by irradiation with light:

[0009] [ka]

[0010] (In general formula (a), G is a divalent aromatic group, and * represents the bonding position to the nitrogen atom.) <2> The second skeleton is a structure represented by the following general formula (b): <1> The photobase generator according to claim 1,

[0011] [ka]

[0012] (In general formula (b), R y each independently represents a hydrogen atom or a hydrocarbon group which may have a substituent, * represents a bonding position at which it bonds to * in general formula (a) to form a single bond, and ** represents an n-valent linking group R x or a bonding position to a straight chain or a side chain of a polymer compound. n represents an integer of 2 or more, and is the same value as the number of the first skeletons. y are each independently R x Or, they may be bonded to the straight chain or side chain of the polymer compound to form a ring structure. The n first skeletons bonded to * in the general formula (b) may be the same or different. <3> The number of the first skeletons is 2, and the second skeleton is a structure represented by the following general formula (b-1): <1> The photobase generator according to claim 1,

[0013] [ka]

[0014] (In general formula (b-1), R5 and R6 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, R7 represents a divalent linking group, and * represents a bonding position which bonds to * in general formula (a) to form a single bond. At least two of R5 to R7 may bond to each other to form a ring structure. The two first skeletons which bond to * in general formula (b-1) may be the same or different.) <4> A compound having a first skeleton represented by the following general formula (a) and a second skeleton having a nitrogen atom bonding to a bonding position of the first skeleton to form an amide group, wherein the number of the first skeletons in one molecule is two or more, the number of nitrogen atoms forming the amide group in the second skeleton is the same as the number of the first skeletons, and at least one of the nitrogen atoms forming the amide group is converted to a nitrogen atom forming a secondary amine or tertiary amine by light irradiation:

[0015] [ka]

[0016] (In general formula (a), G is a divalent aromatic group, and * represents the bonding position to the nitrogen atom.) <5> The second skeleton is a structure represented by the following general formula (b): <4> The compound according to claim 1,

[0017] [ka]

[0018] (In general formula (b), R yeach independently represents a hydrogen atom or a hydrocarbon group which may have a substituent, * represents a bonding position at which it bonds to * in general formula (a) to form a single bond, and ** represents an n-valent linking group R x or a bonding position to a straight chain or a side chain of a polymer compound. n represents an integer of 2 or more, and is the same value as the number of the first skeletons. y are each independently R x Or, they may be bonded to the straight chain or side chain of the polymer compound to form a ring structure. The n first skeletons bonded to * in the general formula (b) may be the same or different. <6> The number of the first skeletons is 2, and the second skeleton is a structure represented by the following general formula (b-1): <4> The compound according to claim 1,

[0019] [ka]

[0020] (In general formula (b-1), R5 and R6 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, R7 represents a divalent linking group, and * represents a bonding position which bonds to * in general formula (a) to form a single bond. At least two of R5 to R7 may bond to each other to form a ring structure. The two first skeletons which bond to * in general formula (b-1) may be the same or different.)

[0021] <7> <1> ~ <3> a photobase generator according to any one of the above items, a base-reactive compound, wherein the base-reactive compound is a compound having a functional group that is converted into a group exhibiting reactivity by the action of a base, or a compound having a group that reacts by the action of a base.

[0022] <8> <7> 2. A reaction product obtained by reacting the photoreactive composition according to claim 1. Effect of the Invention

[0023] According to the present disclosure, it is possible to provide a photobase generator and compound capable of preparing a photoreactive composition having excellent reactivity when irradiated with light, a photoreactive composition having excellent reactivity when irradiated with light, and a reaction product obtained by reacting this photoreactive composition. [Brief description of the drawings]

[0024] [Figure 1] 1 shows data showing the results of measuring the absorbance of Compound (1)-1 in Test Example 1. [Diagram 2] 1 shows data showing the results of measuring the IR spectrum of compound (1)-1 in Test Example 2. [Diagram 3] 1 is a graph showing the relationship between the amount of light irradiation of compound (1)-1 and the peak areas of the aldehyde group and lactone structure in the IR spectrum in Test Example 2. [Figure 4] 1 is a graph showing the relationship between the amount of light irradiation and the remaining film rate of the coating film in Example 1. [Diagram 5] 1 is a graph showing the relationship between the amount of light irradiation and the remaining film rate of the coating film in Example 2 and Comparative Example 1. [Figure 6] 1 is a graph showing the relationship between the amount of light irradiation and the remaining film rate of the coating film in Example 3. [Figure 7] 1 shows data showing the results of measuring the IR spectrum of compound (9)-301 in Example 4. [Figure 8] 11 is a graph showing the relationship between heating time and the peak area of ​​a methoxy group under light irradiation and non-irradiation conditions in Example 4. [Figure 9] 1 is a graph showing the relationship between heating time under light irradiation conditions and the peak area of ​​a methoxy group in Example 4. [Figure 10] 1 is a graph showing the relationship between heating temperature and pencil hardness of the obtained cured product in Example 4. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0025] In the present disclosure, a numerical range expressed using "to" means a range that includes the numerical values ​​before and after "to" as the lower and upper limits.

[0026] [Photobase generator] The photobase generator of the present disclosure includes a compound having a first skeleton represented by the following general formula (a) and a second skeleton having a nitrogen atom bonding to a bonding position of the first skeleton to form an amide group, wherein the number of the first skeletons in one molecule is two or more, the number of nitrogen atoms forming the amide group in the second skeleton is the same as the number of the first skeletons, and at least one of the nitrogen atoms forming the amide group is converted to a nitrogen atom forming a secondary amine or tertiary amine upon irradiation with light.

[0027] [ka]

[0028] In general formula (a), G is a divalent aromatic group, and * represents the bonding position to the nitrogen atom.

[0029] For example, the photobase generator of the present disclosure is used to prepare a photoreactive composition capable of producing a reaction product by irradiation with light. More specifically, by irradiating the photoreactive composition contained in the photobase generator with light, a base is generated from the photobase generator, and the functional group contained in the base-reactive compound in the photoreactive composition is converted and becomes reactive by the action of the generated base, or the functional group contained in the base-reactive compound reacts by the action of the generated base. Therefore, by irradiating the above-mentioned photoreactive composition with light to generate a base, the base-reactive compound contained in the photoreactive composition reacts to obtain a reaction product.

[0030] The photobase generator of the present disclosure includes a compound (sometimes referred to as "compound (1)" in this disclosure) that has a first skeleton represented by the general formula (a) and a second skeleton having a nitrogen atom that is bonded to the bonding position of the first skeleton to form an amide group, and generates a base by irradiation with light. In addition, in compound (1), as shown in the following formula (i), a cyclization reaction proceeds by irradiation with light so that the formyl group and the amide group disappear, and a compound (sometimes referred to as "compound (1')" in this disclosure) represented by the following general formula (1') is generated. In addition, X in compound (1) is the second skeleton, and n represents the number of first skeletons and is an integer of 2 or more. This compound (1') is an amine compound in which the nitrogen atom that constitutes the amide group of X in compound (1) is converted to a nitrogen atom that constitutes a secondary amine or tertiary amine by irradiation with light. In the following formula (i), n aldehyde groups in the first skeleton are converted to a lactone structure by light irradiation, but in the present disclosure, it is sufficient that at least one aldehyde group in the first skeleton is converted to a lactone structure by light irradiation. In order to improve the reactivity of the base-reactive compound when irradiated with light, it is preferable that n aldehyde groups in the first skeleton are converted to a lactone structure by light irradiation, that is, n nitrogen atoms that are bonded to the bonding positions of the first skeleton to form amide groups are converted to nitrogen atoms that form secondary amines or tertiary amines by light irradiation. The "secondary amine" obtained here means a base having a structure in which one hydrogen atom is directly bonded to the nitrogen atom in X that is bonded to the carbon atom of the carbonyl group, and the "tertiary amine" means a base having a structure in which no hydrogen atom is directly bonded to the nitrogen atom in X that is bonded to the carbon atom of the carbonyl group.

[0031] In addition, compound (1) is a non-ionic photobase generator, and unlike conventional ionic photobase generators, it has high storage stability and high solubility, and photoreactive compositions using it are highly stable. Furthermore, photoreactive compositions using a photobase generator containing compound (1) have good reactivity of the base-reactive compound when irradiated with light.

[0032] [ka]

[0033] In general formula (a), G is a divalent aromatic group, and a formyl group (-C(=O)-H) and -C(=O)-* are bonded to each other. The bond positions of the formyl group and -C(=O)-* in G are in an ortho positional relationship with each other. That is, among the atoms constituting the ring skeleton of G, the atom to which the formyl group is bonded and the atom to which -C(=O)-* is bonded are adjacent to each other in the ring skeleton of G and are directly bonded to each other.

[0034] The aromatic group in G may be either a divalent aromatic hydrocarbon group or a divalent aromatic heterocyclic group, or may be a divalent group formed by condensing an aromatic hydrocarbon group and an aromatic heterocyclic group (such a group is treated as an aromatic heterocyclic group in the present disclosure).

[0035] In addition, these aromatic hydrocarbon groups and aromatic heterocyclic groups may have a substituent. Here, the phrase "an aromatic hydrocarbon group having a substituent" means that one or more hydrogen atoms constituting the aromatic hydrocarbon group are substituted with a group (substituent) other than a hydrogen atom. And, "an aromatic heterocyclic group has a substituent" means that one or more hydrogen atoms constituting the aromatic heterocyclic group are substituted with a group (substituent) other than a hydrogen atom.

[0036] The aromatic group for G may be either monocyclic or polycyclic, and the number of atoms constituting the ring skeleton (number of ring members) is not particularly limited, but is preferably 3 to 20.

[0037] Among the aromatic groups in G, examples of the aromatic hydrocarbon group include a 1,2-phenylene group, a naphthalene-1,2-diyl group, a naphthalene-2,3-diyl group, a toluene-2,3-diyl group, a toluene-3,4-diyl group, an o-xylene-3,4-diyl group, an o-xylene-4,5-diyl group, an m-xylene-4,5-diyl group, a p-xylene-2,3-diyl group, an anthracene-1,2-diyl group, and an anthracene-2,3-diyl group. As the aromatic hydrocarbon group, one or more hydrogen atoms of these aromatic hydrocarbon groups may be substituted with a substituent such as the aromatic hydrocarbon group or an alkyl group exemplified above. The aromatic hydrocarbon group having the above-mentioned substituent preferably has a carbon number of 6 to 20, including the substituent.

[0038] The alkyl group substituting one or more hydrogen atoms of the above-mentioned aromatic hydrocarbon groups (hereinafter, sometimes referred to as "substituted alkyl group") may be linear, branched, or cyclic, and if cyclic, may be monocyclic or polycyclic. The above-mentioned substituted alkyl group preferably has 1 to 10 carbon atoms.

[0039] The linear or branched substituted alkyl group preferably has 1 to 10 carbon atoms, and examples thereof include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group, an isopentyl group, a neopentyl group, a tert-pentyl group, a 1-methylbutyl group, an n-hexyl group, a 2-methylpentyl group, a 3-methylpentyl group, a 2,2-dimethylbutyl group, a 2,3-dimethylbutyl group, an n-heptyl group, a 2-methylhexyl group, a 3-methylhexyl group, a 2,2-dimethylpentyl group, a 2,3-dimethylpentyl group, a 2,4-dimethylpentyl group, a 3,3-dimethylpentyl group, a 3-ethylpentyl group, a 2,2,3-trimethylbutyl group, an n-octyl group, an isooctyl group, a 2-ethylhexyl group, a nonyl group, and a decyl group.

[0040] The cyclic substituted alkyl group preferably has 3 to 10 carbon atoms, and examples thereof include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, norbornyl, isobornyl, 1-adamantyl, 2-adamantyl, and tricyclodecyl groups, and further includes those in which one or more hydrogen atoms of these cyclic alkyl groups are substituted with linear, branched, or cyclic alkyl groups. Here, examples of the linear, branched, and cyclic alkyl groups substituting the hydrogen atoms are the same as those of the substituted alkyl groups.

[0041] Among the aromatic groups for G, examples of the aromatic heterocyclic group include groups formed by removing two hydrogen atoms bonded to carbon atoms or heteroatoms constituting the ring skeleton of various aromatic heterocyclic compounds. Preferred examples of the aromatic heterocyclic compound include a compound having one or more sulfur atoms as atoms constituting the aromatic heterocyclic skeleton (sulfur-containing aromatic heterocyclic compound), a compound having one or more nitrogen atoms as atoms constituting the aromatic heterocyclic skeleton (nitrogen-containing aromatic heterocyclic compound), a compound having one or more oxygen atoms as atoms constituting the aromatic heterocyclic skeleton (oxygen-containing aromatic heterocyclic compound), and a compound having two different heteroatoms selected from a sulfur atom, a nitrogen atom, and an oxygen atom as atoms constituting the aromatic heterocyclic skeleton.

[0042] Examples of the sulfur-containing aromatic heterocyclic compound include thiophene and benzothiophene.

[0043] Examples of the nitrogen-containing aromatic heterocyclic compound include pyrrole, imidazole, pyrazole, pyridine, pyrazine, pyrimidine, pyridazine, triazine, indole, isoindole, benzimidazole, purine, indazole, quinoline, isoquinoline, quinoxaline, quinazoline, and cinnoline.

[0044] Examples of the oxygen-containing aromatic heterocyclic compound include furan, benzofuran (1-benzofuran), and isobenzofuran (2-benzofuran).

[0045] Examples of the compound having the above-mentioned two different heteroatoms as atoms constituting an aromatic heterocyclic skeleton include oxazole, isoxazole, thiazole, benzoxazole, benzisoxazole, and benzothiazole.

[0046] Among the atoms constituting the ring skeleton of the aromatic heterocyclic group, the atom to which the formyl group is bonded and the atom to which -C(=O)-* is bonded may each be a carbon atom or a heteroatom, but it is preferable that both are carbon atoms.

[0047] In the aromatic heterocyclic group, the number of heteroatoms constituting the ring skeleton is preferably 1 to 3, and more preferably 1 or 2. In the aromatic heterocyclic group, when the number of heteroatoms constituting the ring skeleton is two or more, these heteroatoms may be all the same, all different, or only some of them may be the same.

[0048] Examples of the substituent possessed by the aromatic hydrocarbon group or aromatic heterocyclic group in G include the substituted alkyl group, alkoxy group, aryloxy group, dialkylamino group, diarylamino group, alkylarylamino group, alkylcarbonyl group, arylcarbonyl group, alkyloxycarbonyl group, aryloxycarbonyl group, alkylcarbonyloxy group, arylcarbonyloxy group, alkylthio group, arylthio group, cyano group (-CN), halogen atom, nitro group, haloalkyl group (halogenated alkyl group), hydroxyl group (-OH), mercapto group (-SH), amino group, the aromatic hydrocarbon group, and the aromatic heterocyclic group.

[0049] The number of the substituents possessed by the aromatic hydrocarbon group or aromatic heterocyclic group in G may be only 1 or may be 2 or more, and all hydrogen atoms may be substituted with the substituents. The number of the substituents depends on the number of hydrogen atoms that can be substituted, and is, for example, preferably 1 to 4, more preferably 1 to 3, and further preferably 1 or 2. When the number of the substituents in the aromatic hydrocarbon group or aromatic heterocyclic group is two or more, these substituents may be all the same, all different, or only some of them may be the same.

[0050] Examples of the alkoxy group which is a substituent include a monovalent group in which the substituted alkyl group is bonded to an oxygen atom, such as a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, or a cyclopropoxy group.

[0051] In the aryloxy group as a substituent, the aryl group bonded to the oxygen atom may be either monocyclic or polycyclic, and preferably has 6 to 10 carbon atoms. Examples of such aryl groups include phenyl, 1-naphthyl, 2-naphthyl, o-tolyl, m-tolyl, p-tolyl, and xylyl (dimethylphenyl) groups, and also include aryl groups in which one or more hydrogen atoms of these aryl groups are further substituted with these aryl groups, the substituted alkyl groups, and the like. The aryl groups having these substituents preferably have 6 to 10 carbon atoms including the substituent.

[0052] Examples of the dialkylamino group as a substituent include a monovalent group in which two hydrogen atoms of an amino group (-NH2) are substituted with the substituted alkyl group, such as a dimethylamino group, a methylethylamino group, etc. In the dialkylamino group, the two alkyl groups bonded to the nitrogen atom may be the same or different. Examples of the diarylamino group as a substituent include a monovalent group in which two hydrogen atoms of an amino group are substituted with the aryl group, such as a diphenylamino group, a phenyl-1-naphthylamino group, etc. In the diarylamino group, the two aryl groups bonded to the nitrogen atom may be the same or different. Examples of the alkylarylamino group which is a substituent include a monovalent group, such as a methylphenylamino group, in which one of two hydrogen atoms of an amino group is substituted with the substituted alkyl group and one hydrogen atom is substituted with the aryl group.

[0053] Examples of the alkylcarbonyl group as a substituent include a monovalent group in which the substituted alkyl group is bonded to a carbonyl group (-C(=O)-), such as a methylcarbonyl group (acetyl group). Examples of the arylcarbonyl group which is a substituent include a monovalent group in which the aryl group is bonded to a carbonyl group, such as a phenylcarbonyl group (benzoyl group).

[0054] Examples of the alkyloxycarbonyl group as a substituent include a monovalent group formed by bonding the alkoxy group to a carbonyl group, such as a methyloxycarbonyl group (methoxycarbonyl group). Examples of the aryloxycarbonyl group which is a substituent include a monovalent group in which the aryloxy group is bonded to a carbonyl group, such as a phenyloxycarbonyl group (phenoxycarbonyl group).

[0055] Examples of the alkylcarbonyloxy group as a substituent include a monovalent group formed by bonding the substituted alkyl group to a carbonyloxy group (-C(=O)-O-), such as a methylcarbonyloxy group. Examples of the arylcarbonyloxy group which is a substituent include a monovalent group in which the aryl group is bonded to a carbonyloxy group, such as a phenylcarbonyloxy group.

[0056] Examples of the alkylthio group as a substituent include a monovalent group in which the substituted alkyl group is bonded to a sulfur atom, such as a methylthio group, an ethylthio group, an n-propylthio group, an isopropylthio group, and a cyclopropylthio group. Examples of the arylthio group as a substituent include a monovalent group in which the aryl group is bonded to a sulfur atom, such as a phenylthio group, a 1-naphthylthio group, and a 2-naphthylthio group.

[0057] Examples of the halogen atom as a substituent include a fluorine atom (-F), a chlorine atom (-Cl), a bromine atom (-Br), and an iodine atom (-I).

[0058] The haloalkyl group as a substituent includes groups in which one or more hydrogen atoms of the above-mentioned substituted alkyl group are substituted with halogen atoms. Examples of the halogen atom in the haloalkyl group include those exemplified above as the halogen atom which is a substituent. The number of halogen atoms in the haloalkyl group is not particularly limited, and may be 1 or 2 or more. When the number of halogen atoms in the haloalkyl group is 2 or more, these multiple halogen atoms may be all the same, all different, or only some of them may be the same. The haloalkyl group may be a perhaloalkyl group in which all hydrogen atoms in the alkyl group are replaced with halogen atoms. The haloalkyl group is not particularly limited, and examples thereof include a chloromethyl group, a dichloromethyl group, a trichloromethyl group, and a trifluoromethyl group.

[0059] When the substituent of the aromatic hydrocarbon group or aromatic heterocyclic group in G is an electron-donating group such as an alkoxy group, an aryloxy group, a dialkylamino group, a diarylamino group, an alkylarylamino group, an alkylthio group, or an arylthio group, the wavelength of the light required to generate a base in compound (1) becomes longer (the wavelength becomes longer) upon irradiation with light. That is, the substituent of these electron-donating groups is advantageous in that the wavelength of the light required to generate a base in compound (1) can be made longer.

[0060] The substitution position of the substituent on the aromatic hydrocarbon group or aromatic heterocyclic group is not particularly limited.

[0061] G is preferably an aromatic hydrocarbon group which may have a substituent, and more preferably an aromatic hydrocarbon group which may have as a substituent one or more in total selected from the group consisting of an alkoxy group, an aryloxy group, a dialkylamino group, a diarylamino group, an alkylarylamino group, an alkylthio group, and an arylthio group. Examples of such G include a group represented by the following general formula (a)-1.

[0062] [ka]

[0063] In the general formula (a)-1, m1 is an integer of 0 to 2; n1 is an integer of 0 to 2m1+4; Z 1 is an alkoxy group, an aryloxy group, a dialkylamino group, a diarylamino group, an alkylarylamino group, an alkylthio group, or an arylthio group; when n1 is an integer of 2 or more, a plurality of Z 1 may be the same or different; one of the bonds marked with the symbol ** is formed to the carbon atom of the formyl group to which one of Gs is bonded, and the other is formed to the carbon atom of the carbonyl group to which the other of Gs is bonded.

[0064] In general formula (a)-1, m1 is an integer of 0 to 2 (0, 1, or 2) and defines the number of ring skeletons constituting the aromatic hydrocarbon group. That is, when m1 is 0, the aromatic hydrocarbon group is a 1,2-phenylene group, when m1 is 1, the aromatic hydrocarbon group is a naphthalene-2,3-diyl group, and when m1 is 2, the aromatic hydrocarbon group is an anthracene-2,3-diyl group.

[0065] In the general formula (a)-1, n1 is an integer of 0 to 2m1+4, Z 1 represents the number of bonds to the aromatic hydrocarbon group. That is, when m1 is 0, n1 is an integer of 0 to 4, preferably an integer of 0 to 3, more preferably an integer of 0 to 2, and further preferably 0 or 1. When m1 is 1, n1 is an integer of 0 to 6, preferably an integer of 0 to 4, more preferably an integer of 0 to 3, further preferably an integer of 0 to 2, and particularly preferably 0 or 1. When m1 is 2, n1 is an integer of 0 to 8, preferably an integer of 0 to 4, more preferably an integer of 0 to 3, further preferably an integer of 0 to 2, and particularly preferably 0 or 1.

[0066] In general formula (a)-1, Z 1 represents an alkoxy group, an aryloxy group, a dialkylamino group, a diarylamino group, an alkylarylamino group, an alkylthio group, or an arylthio group, and is the same as the substituent possessed by the aromatic hydrocarbon group or aromatic heterocyclic group in G described above.

[0067] n1 is an integer equal to or greater than 2, and Z 1 When compound (1) has a plurality of Z 1 (if the Z 1 may be the same or different. That is, in this case, Z 1 may all be the same, may all be different, or may be only partially the same. If n1 is a nonzero integer, Z 1 The bonding position of to the aromatic hydrocarbon group is not particularly limited.

[0068] In general formula (a)-1, one of the bonds marked with the symbol ** is formed with a carbon atom to which one of G is bonded, i.e., a carbon atom in the carbonyl group to which a hydrogen atom is bonded in general formula (a). And the other of the bonds marked with the symbol ** is formed with a carbon atom to which the other of G is bonded, i.e., a carbon atom in the carbonyl group adjacent to the bond position * in general formula (a).

[0069] The first skeleton is preferably, for example, a group represented by the following general formula (a)-2.

[0070] [ka]

[0071] In the general formula (a)-2, R1 to R4 each independently represent a hydrogen atom, the substituted alkyl group, an alkoxy group, an aryloxy group, a dialkylamino group, a diarylamino group, an alkylarylamino group, an alkylcarbonyl group, an arylcarbonyl group, an alkyloxycarbonyl group, an aryloxycarbonyl group, an alkylcarbonyloxy group, an arylcarbonyloxy group, an alkylthio group, an arylthio group, a cyano group (-CN), a halogen atom, a nitro group, a haloalkyl group (halogenated alkyl group), a hydroxyl group (-OH), a mercapto group (-SH), an amino group, the aromatic hydrocarbon group, or the aromatic heterocyclic group, and * represents a bonding position with a nitrogen atom. At least two of R1 to R4 may be bonded to each other to form a ring structure.

[0072] The two or more first skeletons contained in compound (1) may be the same skeleton or different skeletons.

[0073] The second skeleton preferably has a structure represented by the following general formula (b).

[0074] [ka]

[0075] In general formula (b), R y each independently represents a hydrogen atom or a hydrocarbon group which may have a substituent, * represents a bonding position at which it bonds to * in general formula (a) to form a single bond, and ** represents an n-valent linking group R x or a bonding position to a straight chain or a side chain of a polymer compound. n represents an integer of 2 or more, and is the same value as the number of the first skeletons. y are each independently R x Alternatively, they may be bonded to the straight chain or side chain of the polymer compound to form a ring structure. The n first skeletons bonded to * in general formula (b) may be the same or different. Examples of the n-valent linking group include an n-valent hydrocarbon group, more specifically, an n-valent aliphatic hydrocarbon group, an n-valent aromatic hydrocarbon group, etc. The aliphatic hydrocarbon group may be either a saturated aliphatic hydrocarbon group or an unsaturated aliphatic hydrocarbon group. ** is an n-valent linking group R x When ** is a bonding position to a straight chain or a side chain of a polymer compound, n is not particularly limited as long as it is 2 or more.

[0076] In the compound (1), it is more preferable that the number of the first skeletons is 2, and the second skeleton is a structure represented by the following general formula (b-1).

[0077] [ka]

[0078] In general formula (b-1), R5 and R6 each independently represent a hydrogen atom or a hydrocarbon group which may have a substituent, R7 represents a divalent linking group, and * represents a bonding position which bonds to * in general formula (a) to form a single bond. At least two of R5 to R7 may bond to each other to form a ring structure. The two first skeletons which bond to * in general formula (b-1) may be the same or different. The divalent linking group includes a divalent hydrocarbon group, more specifically, a divalent aliphatic hydrocarbon group, a divalent aromatic hydrocarbon group, etc. The aliphatic hydrocarbon group may be either a saturated aliphatic hydrocarbon group or an unsaturated aliphatic hydrocarbon group.

[0079] In the compound (1), it is more preferable that the number of the first skeletons is 2, and the second skeleton is a structure represented by the following general formula (b-2).

[0080] [ka]

[0081] In general formula (b-2), R8 represents a divalent linking group, and * represents a bonding position at which it bonds to * in general formula (a) to form a single bond. The two first skeletons bonded to * in general formula (b-2) may be the same or different. The divalent linking group includes a divalent hydrocarbon group, more specifically, a divalent aliphatic hydrocarbon group, a divalent aromatic hydrocarbon group, etc. The aliphatic hydrocarbon group may be either a saturated aliphatic hydrocarbon group or an unsaturated aliphatic hydrocarbon group.

[0082] The divalent hydrocarbon group is preferably a divalent linear or branched alkylene group having 1 to 20 carbon atoms, and more specific examples thereof include a methylene group, an ethylene group, a propanediyl group, a butanediyl group, a pentanediyl group, a hexanediyl group, a heptanediyl group, an octanediyl group, a nonanediyl group, and a decanediyl group.

[0083] <Method for producing compound (1)> Compound (1) can be produced, for example, by using a method for forming an amide group. An example of a method for producing such compound (1) is a method having a step of reacting a compound represented by the following general formula (1a) (hereinafter sometimes abbreviated as "compound (1a)") with a compound represented by the following general formula (1b) (hereinafter sometimes abbreviated as "compound (1b)") to obtain compound (1) (hereinafter sometimes abbreviated as "compound (1) production step").

[0084] [ka]

[0085] In the general formula (1a), G is the same as G in the general formula (a), and L is a halogen atom. In the general formula (1b), X is the same as X in the compound (1). n is an integer of 2 or more.

[0086] In general formula (1a), L is a halogen atom, preferably a chlorine atom or a bromine atom, and more preferably a chlorine atom.

[0087] In the process for producing compound (1), compound (1a) is reacted with compound (1b). During the reaction, the amount of compound (1b) used relative to the amount of compound (1a) used may be appropriately adjusted depending on the value of n. For example, when n is 2, the amount of compound (1b) used is preferably 0.5 to 2.5 times, and more preferably 0.5 to 1.8 times, the amount of compound (1a) used.

[0088] The reaction between compound (1a) and compound (1b) is preferably carried out using a solvent. The solvent is not particularly limited and may be appropriately selected depending on the type of compound (1a) and compound (1b). Preferred examples of the solvent include ketones such as acetone, ethers such as tetrahydrofuran (THF), halogenated hydrocarbons such as dichloromethane, and amides such as N,N-dimethylformamide and N,N-dimethylacetamide. The solvent may be used by mixing with any component other than the solvent, such as compound (1a) and compound (1b), and dissolving or dispersing this component in advance, or by mixing the solvent with these components without dissolving or dispersing any component other than the solvent in advance.

[0089] The solvent may be used alone or in combination of two or more kinds. When two or more kinds are used in combination, the combination and ratio thereof can be selected arbitrarily.

[0090] The amount of the solvent used during the reaction is not particularly limited, and is, for example, preferably 1 to 100 times by mass, and more preferably 1.5 to 60 times by mass, relative to the total amount of compound (1a) and compound (1b) used.

[0091] The temperature during the reaction of compound (1a) and compound (1b) may be appropriately adjusted taking into consideration other reaction conditions, and is not particularly limited; it is preferably -5°C to 10°C, and more preferably -2°C to 5°C.

[0092] The reaction time of compound (1a) and compound (1b) may be appropriately adjusted taking into consideration other reaction conditions, and is not particularly limited; it is preferably 0.5 to 48 hours, and more preferably 1 to 36 hours.

[0093] The reaction of compound (1a) with compound (1b) is preferably carried out by reducing the amount of water in the reaction system. For example, it is preferable to carry out the reaction using a dry solvent or in an inert gas atmosphere such as nitrogen gas, argon gas, or helium gas.

[0094] As the compound (1a), a commercially available product may be used, or a product obtained by production according to a known method may be used. Among the compounds (1a), those in which L is a chlorine atom can be obtained, for example, by reacting a compound in which L in the general formula (1a) is replaced with a hydroxyl group (-OH) (i.e., a compound represented by the general formula "G(-CHO)-C(=O)-OH (wherein G is the same as above)") with any one of chlorinating agents such as thionyl chloride (SOCl2), sulfuryl chloride (SO2Cl2), phosphoryl chloride (POCl3), oxalyl chloride ((COCl)2), phosphorus trichloride (PCl3), phosphorus pentachloride (PCl5), etc.

[0095] In the process for producing compound (1), after the reaction is completed, post-treatment may be carried out as necessary by a known method to extract compound (1). That is, post-treatment operations such as filtration, washing, extraction, pH adjustment, dehydration, and concentration may be carried out individually or in combination of two or more as appropriate, and compound (1) may be extracted by concentration, crystallization, reprecipitation, column chromatography, etc. Furthermore, the extracted compound (1) may be further purified as necessary by carrying out operations such as crystallization, reprecipitation, column chromatography, extraction, stirring and washing of crystals with a solvent individually or in combination of two or more as necessary once or more. In the process for producing compound (1), after completion of the reaction, compound (1) may be used for the intended purpose without being isolated.

[0096] When compound (1a) is not a commercially available product but is produced as described above, compound (1a) may be produced by the reaction, and then post-treatment may be carried out as necessary in the same manner as in the case of compound (1) above, and the isolated compound (1a) may be used in the next step; alternatively, compound (1a) may be produced by the reaction, and then post-treatment may be carried out as necessary, and the reaction solution containing compound (1a) may be used in the next step without isolating compound (1a).

[0097] Here, the case of reacting compound (1b) with compound (1a) has been described, but for compounds (1b) that are likely to undergo unintended reactions when reacted with compound (1a), such as compounds having a group represented by the formula "-NH-", a protecting group may be introduced into the corresponding group before reacting with compound (1a), and the compound (1) may be deprotected after the reaction to obtain compound (1). In this way, compound (1) can be easily produced by adding or changing some steps in the above-mentioned production method.

[0098] Although the reaction of compound (1b) with compound (1a) has been described here, depending on the type of target product, a compound represented by the following general formula (1c) (hereinafter sometimes abbreviated as "compound (1c)") may be reacted instead of compound (1a). In this case, compound (1) can be produced by the same method as the above-mentioned production method, except that compound (1c) is used instead of compound (1a).

[0099] [ka]

[0100] In the general formula (1b) and the general formula (1c), G, X, L and n are the same as defined above.

[0101] In addition, the production method having the above-mentioned compound (1) production step has been described as the production method of compound (1) here, but compound (1) may also be produced by forming a different bond using a combination of raw material compounds other than compound (1a) and compound (1b) instead of a method of forming an amide group.

[0102] The structure of compound (1) can be confirmed by known techniques such as nuclear magnetic resonance (NMR) spectroscopy, mass spectrometry (MS), and infrared spectroscopy (IR).

[0103] [Photoreactive composition] The photoreactive composition of the present disclosure includes the photobase generator of the present disclosure and a base-reactive compound, and the base-reactive compound is a compound having a functional group that is converted into a group exhibiting reactivity by the action of a base, or a compound having a group that reacts by the action of a base. The compound having a functional group that is converted into a group exhibiting reactivity by the action of a base may be a compound having only one of the above-mentioned functional groups, may be a compound having two or more of the above-mentioned functional groups, or may be a mixture thereof. The compound having a group that reacts by the action of a base may be a compound having only one group that reacts by the action of a base, may be a compound having two or more groups that react by the action of a base, or may be a mixture thereof.

[0104] For example, by irradiating the photoreactive composition of the present disclosure with light, a base is generated from the photobase generator, and the functional group contained in the base-reactive compound in the photoreactive composition is converted and becomes reactive by the action of the generated base, or the functional group contained in the base-reactive compound reacts by the action of the generated base. Therefore, by irradiating the above-mentioned photoreactive composition with light to generate a base, the base-reactive compound contained in the photoreactive composition reacts to obtain a reaction product.

[0105] The photoreactive composition may be a photocurable composition that is cured by reaction of a base-reactive compound upon irradiation with light, and the photocurable composition may be used to produce a cured product upon irradiation with light. The photoreactive composition may be a photoreactive material that is solubilized by light irradiation (positive type), or a photoreactive material that is cured by light irradiation (negative type).

[0106] The photoreactive composition of the present disclosure may contain only one type of photobase generator, or two or more types. When there are two or more types, the combination and ratio thereof can be set arbitrarily.

[0107] In the photoreactive composition of the present disclosure, the content of the photobase generator is preferably 4% by mass to 39% by mass, more preferably 6% by mass to 36% by mass, and even more preferably 8% by mass to 33% by mass, relative to the content of the base-reactive compound. When the content of the photobase generator is 4% by mass or more, the reaction of the base-reactive compound proceeds more easily. In addition, when the content of the photobase generator is 39% by mass or less, excessive use of the photobase generator is suppressed.

[0108] (Base-reactive compounds) The photoreactive composition of the present disclosure contains a base-reactive compound. The base-reactive compound is a compound having a functional group that is converted into a group exhibiting reactivity by the action of a base (sometimes referred to as "base-reactive compound (9-2a)" in this disclosure), or a compound having a group that reacts by the action of a base (sometimes referred to as "base-reactive compound (9-2b)" in this disclosure). The base-reactive compound (9-2b) differs from the base-reactive compound (9-2a) in that the reactive group is not one that is converted into a group exhibiting reactivity by the action of a base.

[0109] Examples of the reaction that proceeds in the base-reactive compound include addition polymerization and condensation polymerization (polycondensation polymerization).

[0110] The base-reactive compound may be, for example, any of a monomer, an oligomer, and a polymer, and may be any of a low molecular weight compound and a high molecular weight compound.

[0111] As the base-reactive compound, known compounds can be used, for example, the base-reactive compounds described in JP 2011-80032 A can be used, however, this is only one example.

[0112] Examples of the base-reactive compound (9-2a) include compounds that are decomposed by the action of a base and have a functional group that is converted into a reactive group. Examples of such base-reactive compounds (9-2a) include compounds having a carbonate skeleton (-OC(=O)-O-), photosensitive polyimides, etc.

[0113] Examples of the base-reactive compound (9-2b) include epoxy resins, (meth)acrylate resins, silicone resins, and alkoxysilane compounds. In the present disclosure, the term "(meth)acrylate" is a concept that encompasses both "acrylate" and "methacrylate".

[0114] The photoreactive composition of the present disclosure may contain only one type of base-reactive compound, or two or more types. When there are two or more types, the combination and ratio thereof can be set arbitrarily.

[0115] (Other ingredients) The photoreactive composition of the present disclosure may further contain other components in addition to the base-reactive compound and the photobase generator. The other components are not particularly limited as long as they do not impair the effects of the present invention, and can be arbitrarily selected depending on the purpose. The photoreactive composition may contain only one type of other component, or two or more types. When there are two or more types, the combination and ratio of these components can be set arbitrarily.

[0116] Examples of the other components include a sensitizer, a filler, a pigment, and a solvent.

[0117] <Sensitizer> The photoreactive compositions of the present disclosure may contain a sensitizer. The sensitizer is not particularly limited, and examples thereof include benzophenone, naphthoquinone, anthraquinone, xanthene, thioxanthene, xanthone, thioxanthone, anthracene, phenanthrene, phenanthroline, pyrene, pentacene, derivatives thereof, etc. Among them, anthraquinone, thioxanthone, anthracene, and derivatives thereof are preferred, and thioxanthone, anthracene, and derivatives thereof are more preferred, in that they have excellent photoresponsiveness as a photobase generator in the long-wavelength ultraviolet region of, for example, 300 nm or more, more specifically, excellent photoresponsiveness to i-line (365 nm) or longer wavelength active energy rays, and are applicable to a wider range. The sensitizer may be one kind or two or more kinds, and when two or more kinds are used, the combination and ratio thereof can be set arbitrarily.

[0118] The sensitizer is preferably at least one selected from the group consisting of a compound represented by the following general formula (A), a compound represented by the general formula (B), and a compound represented by the general formula (C).

[0119] [ka]

[0120] In general formula (A) to general formula (C), R 1 , R 2 and R 3 each independently represents an alkyl group, an alkoxy group, an amino group, an alkylthio group, a cyano group, a halogen atom, a nitro group, a haloalkyl group, a hydroxyl group, or a mercapto group; p and q each independently represent an integer of 0 to 4; and r represents an integer of 0 to 2.

[0121] In general formula (A), R 1 and R 2 are each independently preferably a halogen atom or an alkyl group, more preferably a halogen atom, and further preferably a chlorine atom. In formula (A), p and q each independently represent an integer of 0 to 2, and more preferably 1 or 2.

[0122] In general formula (B), R 1 , R 2 and R 3 are each independently preferably an alkyl group, more preferably an alkyl group having 1 to 10 carbon atoms, even more preferably an alkyl group having 1 to 5 carbon atoms, particularly preferably an alkyl group having 3 to 5 carbon atoms, and extremely preferably a branched alkyl group having 3 to 5 carbon atoms, such as a t-butyl group. In formula (B), p and q each independently represent preferably an integer of 0 to 2, and more preferably 0 or 1. r is preferably 0 or 1, and more preferably 0.

[0123] In general formula (C), R 1 and R 2 is preferably each independently a halogen atom or an alkyl group. In formula (C), p and q each independently represent an integer of 0 to 2, and more preferably 0 or 1.

[0124] In the photoreactive composition of the present disclosure, the content of the sensitizer is preferably 30 mol% to 200 mol%, more preferably 50 mol% to 150 mol%, relative to the photobase generator. When the content of the sensitizer is 30 mol% or more, a base is easily generated from the photobase generator. In addition, when the content of the specific polycyclic aromatic compound is 200 mol% or less, excessive use of the sensitizer is suppressed.

[0125] <Filling material> The photoreactive composition of the present disclosure may contain a filler. By containing a filler, for example, the properties such as the viscosity of the photoreactive composition itself and the strength of the photoreactive composition after reaction (the reaction product described later) can be adjusted. The filler may be a known one and is not particularly limited. For example, the filler may be any of fibrous, plate-like, and granular, and the shape, size, and material may be appropriately selected according to the purpose. The photoreactive composition may contain only one type of filler, or two or more types. When two or more types are contained, the combination and ratio thereof can be set arbitrarily. The content of the filler in the photoreactive composition is not particularly limited and may be appropriately adjusted depending on the purpose.

[0126] <Pigments> The photoreactive composition of the present disclosure may contain a pigment. By including a pigment, for example, the light transmittance and the like can be adjusted. The pigment contained in the photoreactive composition may be a known pigment, and may be, for example, any of white, blue, red, yellow, green, etc., without any particular limitation. The photoreactive composition may contain only one type of pigment, or two or more types. When two or more types are contained, the combination and ratio of the pigments can be set arbitrarily. The content of the pigment in the photoreactive composition is not particularly limited and may be appropriately adjusted depending on the purpose.

[0127] <Solvent> The photoreactive composition of the present disclosure may contain a solvent. By containing a solvent, the handling property is improved. The solvent is not particularly limited and may be appropriately selected in consideration of the solubility, stability, etc. of the base-reactive compound and the photobase generator. The solvent is not particularly limited, and examples thereof include halogenated hydrocarbons such as dichloromethane and chloroform; aromatic hydrocarbons such as toluene, o-xylene, m-xylene, and p-xylene; aliphatic hydrocarbons such as hexane, heptane, and octane; carboxylic acid esters such as ethyl acetate and butyl acetate; ethers such as diethyl ether, tetrahydrofuran (THF), and 1,2-dimethoxyethane (dimethylcellosolve); ketones such as acetone, methyl ethyl ketone (MEK), cyclohexanone, and cyclopentanone; nitriles such as acetonitrile; and amides such as N,N-dimethylformamide (DMF) and N,N-dimethylacetamide.

[0128] The photoreactive composition may contain only one type of solvent, or two or more types. When two or more types are contained, the combination and ratio of the solvents can be set arbitrarily.

[0129] In the photoreactive composition, the content of the solvent is preferably 3 to 20 times by mass, more preferably 4 to 15 times by mass, and even more preferably 5 to 10 times by mass, relative to the content of the base-reactive compound. When the content of the solvent is within such a range, the handleability of the photoreactive composition is further improved.

[0130] The photoreactive composition can be obtained by blending a base-reactive compound, a photobase generator, a specific polycyclic aromatic compound, and other components as necessary. After blending the components, the obtained composition may be used as it is as a photoreactive composition, or may be used as a photoreactive composition after performing a known purification operation as necessary.

[0131] When blending the components, all the components may be added and then mixed, or some of the components may be added sequentially while being mixed, or all the components may be added sequentially while being mixed. The mixing method is not particularly limited, and may be appropriately selected from known methods such as a method of mixing by rotating a stirrer or stirring blade, a method of mixing using a mixer, or a method of mixing by applying ultrasonic waves.

[0132] The temperature during blending is not particularly limited as long as the blended components do not deteriorate, and can be, for example, 3°C to 30°C. The blending time is not particularly limited as long as each blended component does not deteriorate, and can be, for example, 30 seconds to 1 hour. However, these compounding conditions are merely examples.

[0133] <Reaction products> The reaction product of the present disclosure is obtained by reacting the above-mentioned photoreactive composition. A method for producing the reaction product of the present disclosure will be described later in the method for producing the reaction product of the present disclosure. The shape of the reaction product of the present disclosure can be selected arbitrarily depending on the purpose, for example, in the form of a film or a line.

[0134] (Method of Producing Reaction Product) The method for producing a reaction product of the present disclosure includes a step of irradiating the photoreactive composition with light to generate the base from the photobase generator. The base-reactive compound contained in the photoreactive composition exhibits reactivity by converting the polarity of the functional group contained in the base-reactive compound due to the action of the generated base, or the functional group contained in the base-reactive compound reacts due to the action of the generated base. Therefore, the base-reactive compound contained in the photoreactive composition reacts by irradiating the photoreactive composition with light to generate a base, thereby obtaining a reaction product.

[0135] The photoreactive composition may be applied to an object by a known method, and then optionally pre-baked (dried) to form a photoreactive composition layer, and the photoreactive composition layer may be irradiated with light. For example, when producing a film-like reaction product, the photoreactive composition may be applied to an object using a coating means such as a spin coater, air knife coater, blade coater, bar coater, gravure coater, roll coater, roll knife coater, curtain coater, die coater, knife coater, screen coater, Mayer bar coater, kiss coater, etc., or an applicator, or the like, or the object may be immersed in the photoreactive composition, thereby adhering the photoreactive composition to the object. For example, when producing a film-like or linear reaction product, the photoreactive composition may be attached to the target object by using a printing method such as screen printing, flexographic printing, offset printing, inkjet printing, dispenser printing, jet dispenser printing, gravure printing, gravure offset printing, or pad printing.

[0136] The pre-baking may be performed under conditions of, for example, 40° C. to 120° C. and 30 seconds to 10 minutes, and is not particularly limited.

[0137] The wavelength of the light irradiated to the photoreactive composition is not particularly limited, and may be, for example, a wavelength in the ultraviolet to visible light range. The wavelength of the light irradiated to the photoreactive composition may be 10 nm or more, 200 nm or more, or 300 nm or more. In addition, the wavelength of the light irradiated to the photoreactive composition may be 600 nm or less, 500 nm or less, or 400 nm or less.

[0138] The illuminance of the light irradiated to the photoreactive composition is, for example, 1 mW / cm 2 ~10mW / cm 2 and preferably 1 mW / cm 2 ~5mW / cm 2 More preferably, it is 1 mW / cm 2 ~3mW / cm 2 It is even more preferable that: The amount of light irradiated to the photoreactive composition is, for example, 100 mJ / cm 2 ~10000mJ / cm2 and preferably 200 mJ / cm 2 ~5000mJ / cm 2 More preferably, 300 mJ / cm 2 ~3000mJ / cm 2 It is even more preferable that: However, the light irradiation conditions given here are merely examples and are not limited to these.

[0139] The reaction product obtained by irradiating the photoreactive composition with light may be further subjected to post-baking (heat treatment after light irradiation). The post-baking may be performed under conditions of, for example, 80° C. to 180° C. and 20 minutes to 2 hours, and is not particularly limited.

[0140] The thickness of the reaction product may be appropriately set according to the purpose, and is not particularly limited. The thickness of the reaction product is, for example, preferably 1 μm to 500 μm, more preferably 5 μm to 200 μm. In order to form a reaction product having such a thickness, for example, the thickness of the photoreactive composition layer may be set to be equal to or greater than the thickness of the intended reaction product.

[0141] For example, the ratio of the thickness of the reaction product (thickness of the photoreactive composition layer after light irradiation) to the thickness of the photoreactive composition layer (thickness of the photoreactive composition layer before light irradiation) ([thickness of the photoreactive composition layer after light irradiation] / [thickness of the photoreactive composition layer before light irradiation]) can be, for example, 0.2 to 1.0, and by further adjusting the reaction conditions, it is also possible to set it to any one of 0.3 to 1.0, 0.4 to 1.0, 0.5 to 1.0, 0.6 to 1.0, 0.7 to 1.0, 0.8 to 1.0, and 0.9 to 1.0. EXAMPLES

[0142] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.

[0143] <Production of compound (1)-1> As shown below, compound (1)-1 was produced by reacting 3-bromophthalide with 4,4'-trimethylenedipiperidine. That is, a mixture of 3-bromophthalide (2.1 g, 0.010 mol), dry dichloromethane (40 mL), and triethyleneamine (2.4 g, 0.022 mol) was added to a mixture of 4,4'-trimethylenedipiperidine (1.1 g, 0.011 mol) and dry dichloromethane (40 mL), and the mixture was stirred at 0°C for 14 hours to carry out a reaction. After the reaction was completed, unreacted 4,4'-trimethylenedipiperidine was distilled off under reduced pressure from the reaction solution. Next, dichloromethane was added to the obtained reaction solution, and further hydrochloric acid with a concentration of 5% by mass was added, and the reaction solution was washed by shaking in a separatory funnel. This washing with hydrochloric acid was carried out once more, for a total of two times. Next, a saturated aqueous solution of sodium bicarbonate was added to the reaction solution after washing with hydrochloric acid, and the reaction solution was washed by shaking in a separatory funnel. This washing with the saturated aqueous solution of sodium bicarbonate was carried out once more, for a total of two times. Next, a saturated aqueous sodium chloride solution was added to the reaction solution after washing with the saturated aqueous sodium bicarbonate solution, and the reaction solution was washed by shaking in a separatory funnel. This washing with the saturated aqueous sodium chloride solution was carried out once more, for a total of two times. Next, the reaction solution after washing with the above-mentioned saturated sodium chloride aqueous solution was purified by silica gel column chromatography using ethyl acetate as the mobile phase to obtain the target compound (1)-1 as a white solid (yield 53%). The obtained compound (1)-1 1 The results of H-NMR analysis are shown in Table 1.

[0144] [ka]

[0145] [Table 1]

[0146] <Production of compound (2)-1> As shown below, compound (2)-1 was prepared by reacting a reaction product of phthalaldehydic acid and thionyl chloride with piperidine. That is, phthalaldehyde acid (8.04 g, 53.6 mmol) was added to thionyl chloride (32.0 g, 269 mmol), and then dry DMF (4 mL) was added thereto, and the mixture was stirred at room temperature for 3 hours to carry out the reaction. After the reaction was completed, the unreacted thionyl chloride was distilled off from the reaction solution under reduced pressure. Separately, piperidine (13.0 g, 152 mmol) was added with dry THF (20 mL), and the reaction liquid obtained after distilling off thionyl chloride under reduced pressure was added thereto, followed by stirring at 0° C. for 4 hours to carry out the reaction. After completion of the reaction, the solvent was distilled off. Next, dichloromethane was added to the obtained reaction solution, and further hydrochloric acid with a concentration of 5% by mass was added, and the reaction solution was washed by shaking in a separatory funnel. This washing with hydrochloric acid was carried out once more, for a total of two times. Next, a saturated aqueous solution of sodium bicarbonate was added to the reaction solution after washing with hydrochloric acid, and the reaction solution was washed by shaking in a separatory funnel. This washing with the saturated aqueous solution of sodium bicarbonate was carried out once more, for a total of two times. Next, a saturated aqueous sodium chloride solution was added to the reaction solution after washing with the saturated aqueous sodium bicarbonate solution, and the reaction solution was washed by shaking in a separatory funnel. This washing with the saturated aqueous sodium chloride solution was carried out once more, for a total of two times. Next, the reaction solution after washing with the saturated sodium chloride aqueous solution was purified by silica gel column chromatography using a mixed solvent of ethyl acetate / n-hexane (1 / 1, volume ratio) as the mobile phase, and the fractions containing the target product were collected and concentrated to obtain the target compound (2) 1 as a yellow viscous liquid (yield 11.4 g, 98%). The obtained compound (2)-1 1 H-NMR, 13 The analytical results by C-NMR and ESI-MS are shown in Table 2.

[0147] [ka]

[0148] [Table 2]

[0149] In addition, simultaneous differential thermal and thermogravimetric (TG-DTA) measurements were performed on the obtained compound (2)-1 under conditions of a heating rate of 5°C / min and a measurement temperature range of 20°C to 500°C, and it was confirmed that this compound decomposed at 240.2°C.

[0150] [Test Example 1] (Confirmation of the behavior of compound (1)-1 upon irradiation with light in a solvent) The compound (1)-1 obtained above was diluted with water at a concentration of 2.0 × 10 -5 The compound was dissolved in acetonitrile at a concentration of 1.2 mol / L. A low-pressure mercury lamp was used to illuminate the compound at a 1.2 mW / cm 2 The light irradiation dose was set to 0, 60, 240, 600 and 960 mJ / cm 2 The acetonitrile solution was irradiated with ultraviolet light having a wavelength of 254 nm. The absorbance of compound (1)-1 was then measured. The results are shown in FIG.

[0151] In Test Example 1, the molar absorption coefficient is ε 254 =1.6×10 4 L / (mol cm). As is clear from Figure 1, the light irradiation dose was 0 mJ / cm 2 That is, compared with the spectrum without light exposure, the spectra with other irradiation doses contained both increased and decreased peaks, and this measurement result confirmed the generation of a base from compound (1)-1 upon light exposure.

[0152] [Test Example 2] (Confirmation of the behavior of compound (1)-1 in a polymer solid upon irradiation with light) Polytetramethylene glycol (0.20 g), compound (1)-1 (0.017 g, 8.5% by mass based on polytetramethylene glycol), and chloroform (1.2 g) were mixed and stirred at 25° C. for 1 minute to obtain a test resin composition. Next, the test resin composition obtained above was applied onto a calcium fluoride plate by spin coating at 3000 rpm for 30 seconds, and the resulting coating film was heated at 60°C for 3 minutes, and then exposed to a low-pressure mercury lamp with an illumination intensity of 1.8 mW / cm. 2 The coating film was irradiated with light having a wavelength of 254 nm. At this time, the specific light irradiation dose (mJ / cm2) shown in FIG. 2 ), the peak intensity (1700 cm ) due to the stretching vibration of the C=O of the aldehyde group -1 ) and the peak intensity due to the stretching vibration of C=O in the lactone structure (1760 cm -1 ) was measured using a Fourier transform infrared spectrophotometer (FT-IR). The results are shown in Figure 2. Figure 3 is a graph showing the relationship between the amount of light irradiation of compound (1)-1 and the peak areas of the aldehyde group and lactone structure in the IR spectrum.

[0153] 2 and 3, as the amount of light irradiation increased, the peak intensity due to the stretching vibration of C=O of the aldehyde group decreased, and the peak intensity due to the stretching vibration of C=O of the lactone structure increased. This is because the light irradiation generates the base compound (1')-1 from compound (1)-1, as shown in the following formula.

[0154] [ka]

[0155] From the above results, it is presumed that when compound (2)-1 is irradiated with light, compound (2')-1 generates a base, compound (2)-1, as shown in the following formula.

[0156] [ka]

[0157] <Production of base-reactive compound (9)-201> The base-reactive compound (9)-201 was prepared as shown below. That is, dry THF (45 mL) was added to glycidyl methacrylate (6.13 g, 43.1 mmol), and nitrogen gas was bubbled through the resulting solution for 30 minutes. Next, the solution after bubbling was heated to 70° C., 2,2′-azobis(isobutyronitrile) (AIBN) (0.074 g, 0.45 mmol) was added, and the mixture was heated to reflux for 8 hours. Next, the resulting reaction liquid was cooled to room temperature, THF was added, and then ethanol, a poor solvent, was added to precipitate the target product. The target product was then filtered, and the resulting solid was washed with THF to obtain the target product. Furthermore, the obtained target substance was dissolved in THF, precipitated by adding ethanol, filtered, and washed with THF. This reprecipitation was repeated twice. As a result, the target base-reactive compound (9)-201 was obtained as a white solid (yield: 4.37 g, 71%). The obtained base-reactive compound (9)-201 1 The results of the H-NMR analysis are shown in Table 3. The weight average molecular weight (Mw) of the base-reactive compound (9)-201, calculated in terms of standard polystyrene, determined by gel permeation chromatography (GPC) was 27,454, and the molecular weight dispersity (Mw / Mn) was 1.52.

[0158] [ka]

[0159] In chemical formula (9)-201, p is an integer of 2 or more.

[0160] [Table 3]

[0161] [Example 1] (Preparation of Photoreactive Composition) A photoreactive composition was obtained by mixing the base-reactive compound (9)-201 (0.14 g), the compound (1)-1 (0.034 g, 5 mol % with respect to glycidyl methacrylate, which is the raw material of the base-reactive compound), and acetonitrile (0.68 g, about 5.0 times by mass of the base-reactive compound) and stirring at 25° C. for 1 minute.

[0162] (Production of reaction products) The photoreactive composition obtained above was applied onto a silicon wafer by spin coating at 2000 rpm for 30 seconds, and the thickness of the obtained coating film (thickness of the coating film before light irradiation) was measured. Next, this coating film (photoreactive composition layer) was heated (pre-baked) at 60°C for 3 minutes, and then irradiated with light at an intensity of 1.2 mW / cm using a low-pressure mercury lamp. 2 The coating film was irradiated with light having a wavelength of 254 nm. The light irradiation dose was 0 to 480 mJ / cm as shown in FIG. 2 The nine types of coating films were heated (post-baked) at 100°C for 90 minutes. 2 For the other cases, an attempt was made to make the coating film into a reaction product by polymerizing the base-reactive compound (9)-201. Next, these post-baked coating films were washed with chloroform, and the thicknesses of the eight types of coating films after washing (thicknesses of the coating films after post-baking) were measured, and the remaining film ratios of the eight types of coating films were calculated by the following formula (ii). The results are shown in Figure 4. [Residual film ratio] = [Thickness of coating film after post-baking] / [Thickness of coating film before light irradiation] (ii)

[0163] [Example 2] A photoreactive composition was obtained in the same manner as in Example 1, except that compound (1)-1 (0.017 g, 2.5 mol % relative to glycidyl methacrylate, which is the raw material of the base-reactive compound), and acetonitrile (0.70 g, 5.0 times the mass of the base-reactive compound) were blended in the production of the photoreactive composition. Next, the remaining film rate of the coating film was calculated under the same conditions as in Example 1. The results are shown in FIG.

[0164] [Comparative Example 1] A photoreactive composition was obtained in the same manner as in Example 1, except that compound (2)-1 (5 mol % relative to glycidyl methacrylate, the raw material of the base-reactive compound) was used instead of compound (1)-1. Next, the illuminance was reduced to 1.2 mW / cm 2 The light irradiation dose was set to 0 to 1000 mJ / cm as shown in FIG. 2 Except for the above, the remaining film rate of the coating film was calculated under the same conditions as in Example 1. The results are shown in FIG.

[0165] 5, the residual film rate was higher in Example 2 at the same light irradiation dose as that in Comparative Example 1. This is because compound (1')-1, which is the base generated from compound (1)-1 in Example 2, functions more favorably as a catalyst than compound (2')-1, which is the base generated from compound (2)-1 in Comparative Example 1, and therefore the reactivity of base-reactive compound (9)-201 is higher and the production efficiency of the reaction product is higher. Furthermore, from the graph in FIG. 5, the light irradiation amount at which the remaining film ratio is 0.5 (50%) in Example 2 is about 44 mJ / cm 2 In Comparative Example 1, the light irradiation amount at which the remaining film rate is 0.5 (50%) is about 790 mJ / cm 2 From this, it can be seen that in Example 2, the reaction product can be suitably produced with a smaller amount of light irradiation.

[0166] [Example 3] (Preparation of Photoreactive Composition) A photoreactive composition was obtained by mixing a base-reactive compound (9)-201 (0.14 g), a compound (1)-1 (0.017 g, 2.5 mol % with respect to glycidyl methacrylate, which is a raw material of the base-reactive compound), a sensitizer t-butylanthracene (0.090 g, 100 mol % with respect to the compound (1)-1), and cyclopentanone (0.70 g, 5.0 times by mass of the base-reactive compound) and stirring at 25° C. for 1 minute.

[0167] (Production of reaction products) The photoreactive composition obtained above was coated on a silicon wafer by spin coating at 1500 rpm for 20 seconds, and the thickness of the obtained coating film (thickness of the coating film before light irradiation) was measured. Next, this coating film (photoreactive composition layer) was heated (pre-baked) at 60°C for 1 minute, and then irradiated with light at an intensity of 1.2 mW / cm using an LED lamp. 2 The coating film was irradiated with light having a wavelength of 365 nm. The light irradiation dose was 0 to 1000 mJ / cm as shown in FIG. 2 The eight types of coating films were heated (post-baked) at 100°C for 90 minutes. 2 For the other cases, an attempt was made to make the coating film into a reaction product by polymerizing the base-reactive compound (9)-201. The remaining film rate of the coating film was calculated under the same conditions as in Example 1. The results are shown in FIG.

[0168] As shown in FIG. 6, it was found that the use of a sensitizer made it possible to suitably produce a reaction product at 365 nm, which is in the long-wavelength ultraviolet region of 300 nm or more.

[0169] [Example 4] (Preparation of Photoreactive Composition) The following base-reactive compound (9)-301 (0.24 g), compound (1)-1 (0.041 g, 10 mol % relative to the methoxy group in the base-reactive compound), and cyclopentanone (1.1 g) were mixed and stirred at 25° C. for 1 minute to obtain a photoreactive composition.

[0170] [ka]

[0171] (Production of reaction products) The photoreactive composition obtained above was applied onto a silicon wafer by spin coating at 1500 rpm for 20 seconds, and the thickness of the obtained coating film (thickness of the coating film before light irradiation) was measured. Next, this coating film (photoreactive composition layer) was heated (pre-baked) at 60°C for 1 minute, and then irradiated with light at an intensity of 1.2 mW / cm using a low-pressure mercury lamp. 2 The coating was irradiated with light having a wavelength of 254 nm. The light irradiation dose was 1000 mJ / cm 2 Three types of coating films were prepared and heated (post-baked) at 60°C, 80°C, or 100°C for 60 minutes, respectively. In this way, we attempted to convert the three types of coating films into reaction products by polymerizing the base-reactive compound (9)-301.

[0172] In Example 4, the peak intensity (2830 cm) derived from the CH stretching vibration of the methoxy group was measured for the coating film before light irradiation, the coating film after light irradiation, the coating film heated for an additional 20 minutes after light irradiation, and the coating film heated for an additional 60 minutes after light irradiation. -1 ) was measured using a Fourier transform infrared spectrophotometer (FT-IR). The results are shown in Figure 7.

[0173] Furthermore, when the coating film before light irradiation was heated at 100°C for 0 to 60 minutes, and when the coating film before light irradiation was irradiated with light at an illuminance of 1.2 mW / cm 2 , light irradiation amount 1000mJ / cm 2 The relationship between the heating time and the peak area of ​​the methoxy group when the coating film was irradiated with light at an illuminance of 1.2 mW / cm 2 before light irradiation and then heated at 100° C. for 0 to 60 minutes is shown in FIG. 2 , light irradiation amount 1000mJ / cm 2 The relationship between the heating time and the peak area of ​​the methoxy group when the sample was irradiated with light at a wavelength of 254 nm and then heated at 60° C., 80° C. or 100° C. for 0 to 60 minutes is shown in FIG.

[0174] The pencil hardness was also measured for the cured products obtained by heating the coating film before light irradiation at 60° C., 80° C. or 100° C. for 60 minutes, and for the cured products obtained by irradiating the coating film before light irradiation with light under the above-mentioned conditions and then heating it for 60 minutes at 60° C., 80° C. or 100° C. The results are shown in FIG.

[0175] It was confirmed from Figure 7 that the methoxy groups in the coating film were reduced by light irradiation and heating. Furthermore, it was confirmed from Figures 8 and 9 that the reduction rate of the methoxy groups differed depending on whether the coating film was irradiated with light and the degree of heating of the coating film. It was confirmed from FIG. 10 that the light irradiation and heating of the coating film produced a cured product with excellent pencil hardness as the reaction product.

[0176] The disclosure of Japanese Patent Application No. 2019-164869, filed on September 10, 2019, is incorporated herein by reference in its entirety. All publications, patent applications, and standards mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent application, or standard was specifically and individually indicated to be incorporated by reference.

Claims

1. A first skeleton represented by the following general formula (a)-2, a second skeleton having a nitrogen atom bonded to a bonding position of the first skeleton to form an amide group, and represented by general formula (b-2); A photobase generator comprising a compound, in one molecule, wherein the number of the first skeletons is 2, the number of nitrogen atoms constituting the amide group in the second skeleton is the same as the number of the first skeletons, and at least one of the nitrogen atoms constituting the amide group is converted to a nitrogen atom constituting a secondary amine or a tertiary amine by irradiation with light. 【Chemistry 1】 【Chemistry 2】 (In general formula (a)-2, R 1 to R 4 each independently represent a hydrogen atom, a substituted alkyl group, a cyano group or a nitro group, * represents the bonding position to the nitrogen atom, and in general formula (b-2), R 8 represents a divalent linking group, * represents the bonding position at which it bonds to * in general formula (a)-2 to form a single bond.

2. A first skeleton represented by the following general formula (a)-2, a second skeleton having a nitrogen atom bonded to a bonding position of the first skeleton to form an amide group, and represented by general formula (b-2); A compound in which, in one molecule, the number of the first skeletons is 2, the number of nitrogen atoms constituting the amide group in the second skeleton is the same as the number of the first skeletons, and at least one of the nitrogen atoms constituting the amide group is converted into a nitrogen atom constituting a secondary amine or a tertiary amine by light irradiation. 【Chemistry 3】 【Chemistry 4】 (In general formula (a)-2, R 1 to R 4 each independently represent a hydrogen atom, a substituted alkyl group, a cyano group, or a nitro group, * represents the bonding position with the nitrogen atom, and in general formula (b-2), R 8 represents a divalent linking group, * represents the bonding position with * in general formula (a)-2 to form a single bond.)

3. The photobase generator according to claim 1 ; A base-reactive compound; Including, The base-reactive compound is a photoreactive composition which is a compound having a functional group that is converted into a group exhibiting reactivity by the action of a base, or a compound having a group that reacts by the action of a base.

4. A reaction product obtained by reacting the photoreactive composition according to claim 3.

Citation Information

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