Pressure-sensitive adhesive layer-forming organopolysiloxane composition and use thereof
The curing reactive organopolysiloxane composition addresses the limitations of existing polysiloxane pressure-sensitive adhesives by achieving high storage modulus, tensile stress, and adhesive strength, ensuring effective performance in advanced electronic applications across a broad temperature range.
Patent Information
- Application Number
- JP2021539301
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-08-13
- Filing Date
- 2020-08-11
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2040-08-11
AI Technical Summary
Existing polysiloxane pressure-sensitive adhesive compositions do not adequately meet the requirements for high storage modulus, tensile stress, and practical adhesive strength, especially at low temperatures and in advanced electronic applications.
A curing reactive organopolysiloxane composition is developed, featuring organopolysiloxane resins with a sum of hydroxyl and hydrolyzable groups of 9 mol % or less, a weight average molecular weight of 4500 or more, and a specific content of vinyl groups, combined with a chain organopolysiloxane composition to achieve a shear storage modulus of 1.0 MPa or more and tensile stress at 500% strain of 0.50 MPa or more.
The composition exhibits excellent curability and adhesiveness, forming a pressure-sensitive adhesive layer with high viscoelasticity and adhesive strength suitable for a wide range of temperatures, including low temperatures, thereby enhancing the performance of electronic and display devices.
Smart Images

Figure 0007678750000001 
Figure 0007678750000002
Abstract
Description
[Technical field]
[0001] The present invention relates to a curable reactive organopolysiloxane composition for forming a pressure-sensitive adhesive layer and its use. [Background technology]
[0002] Compared with acrylic or rubber-based pressure-sensitive adhesive compositions, polysiloxane-based pressure-sensitive adhesive compositions are excellent in electrical insulation, heat resistance, cold resistance, adhesion to various adherends, and transparency as required, and therefore, addition reaction curing type pressure-sensitive adhesive compositions in particular are widely used. In recent years, applications to advanced electronic materials such as smart devices, display element fields, speakers, etc. have been considered, and polysiloxane-based pressure-sensitive adhesives with excellent heat and cold resistance are expected to be effective in protecting electrode layers and display layers and improving adhesion between layers.
[0003] In particular, in recent material development, there is a demand for polysiloxane-based pressure-sensitive adhesive compositions that have a high degree of freedom in designing the storage modulus (for example, shear storage modulus G') over a wide temperature range, including low temperatures such as -20° C., that are excellent in curing properties, and that have sufficient adhesive strength for practical use. Furthermore, in recent material development, there is a demand for pressure-sensitive adhesive compositions that are excellent in tensile stress in addition to the shear storage modulus G', but the pressure-sensitive adhesive compositions described in publicly known literature do not fully satisfy these properties, and there is still room for improvement.
[0004] For example, Patent Document 1 discloses an adhesive rubber sheet, but the ratio of the resin component and the siloxane polymer component is low, and there is no mention or suggestion of using a resin component with specific properties such as a high molecular weight and a high hydroxyl group content. Furthermore, the adhesive rubber sheet uses finely powdered silica and the like, and does not satisfy the storage modulus (G') and tensile stress that are the objectives of the present invention.
[0005] Similarly, Patent Document 2 discloses a silicone pressure-sensitive adhesive that uses an organopolysiloxane resin with a number average molecular weight of 950 to 1600, but does not mention or suggest the use of a combination of a resin component with a high molecular weight and specific properties such as a high hydroxyl group content. Furthermore, although the silicone pressure-sensitive adhesive has a certain adhesive strength, it does not satisfy the storage modulus (G') and tensile stress that are the objectives of the present invention.
[0006] On the other hand, Patent Document 3 proposes a laminate having a transparent resin adhesive layer characterized by a ratio of the amount of substance of the resin component to the polymer component in the range of 0.5 to 1.0 and a small difference in storage modulus G' between low temperature and room temperature. However, only condensation-reactive transparent resin adhesive layers are specifically disclosed, and there is a problem that the curing reaction is too slow for industrial use. Furthermore, the transparent resin adhesive layer does not satisfy the storage modulus (G'), tensile stress, and adhesive strength sufficient for practical use that are the objectives of the present invention.
[0007] Here, the present applicants have proposed a curable silicone composition capable of forming a cured layer having a sufficient elastic modulus and loss factor (tan δ) for flexible laminate applications in Patent Document 4. However, the compositions specifically disclosed in the examples and the like disclose a combination of resin components with different weight average molecular weights in some parts, but do not fully solve the problems of the present invention. [Prior art documents] [Patent documents]
[0008] [Patent Document 1] JP 2006-225420 A [Patent Document 2] Japanese Patent Application Publication No. 05-214316 [Patent Document 3] International Patent Publication No. 2017-082654 [Patent Document 4] International Patent Publication No. 2017-188308 Summary of the Invention [Problem to be solved by the invention]
[0009] The present invention has been made to solve the above problems, and aims to provide a curing-reactive organopolysiloxane composition that has practically sufficient curability and adhesive strength, and forms a pressure-sensitive adhesive layer with a relatively high shear storage modulus and tensile stress at 500% strain. Another aim of the present invention is to provide the use of the curing-reactive organopolysiloxane composition or a cured product thereof as a pressure-sensitive adhesive layer, as an elastic adhesive member in a wide range of applications, and to provide an apparatus or device equipped with them. [Means for solving the problem]
[0010] As a result of extensive investigations into the above problems, the present inventors arrived at the present invention. That is, one object of the present invention is achieved by a hydrosilylation reaction-curable pressure-sensitive adhesive layer-forming organopolysiloxane composition, which uses an organopolysiloxane resin having a weight average molecular weight (Mw) of 4,500 or more and in which the sum of the content of hydroxyl groups and hydrolyzable groups relative to all silicon atoms in the molecule is 9 mol % or less, and which uses as the main component a linear organopolysiloxane in which the content of vinyl (CH2=CH) moieties in the alkenyl groups is within the range of 0.04 to 0.300 mass %, and the mass ratio of the organopolysiloxane resin to the linear organopolysiloxane is adjusted to the range of 1.4 to 3.0, and which provides a pressure-sensitive adhesive layer obtained by curing the composition having a shear storage modulus G' at 25°C of 1.0 MPa or more and a stress at 500% strain at 25°C of 0.50 MPa or more. Furthermore, the above-mentioned object can be achieved by using the curing reactive organopolysiloxane composition or a cured product thereof as a pressure-sensitive adhesive layer, or as a membrane for an electronic material, a member for a display device, a speaker, or the like, or by using electronic components, displays, or speakers equipped with them. Effect of the Invention
[0011] The pressure-sensitive adhesive layer-forming organopolysiloxane composition of the present invention is excellent in curability and adhesive strength by hydrosilylation reaction, and can form a pressure-sensitive adhesive layer having a relatively high tensile stress at 500% strain in addition to a shear storage modulus. Furthermore, the curable organopolysiloxane composition or its cured product can be suitably used as a pressure-sensitive adhesive layer, electronic material, or display device member, and an electric / electronic component or display device equipped with them can form a pressure-sensitive adhesive layer that does not easily cause problems of poor curing and poor adhesion to a substrate such as an electronic component in a temperature range including low temperature to room temperature by satisfying the above-mentioned required properties and having sufficient viscoelasticity of the adhesive layer in a wide temperature range including low temperature, so that it is easy to industrialize and is expected to improve the performance of the laminate such as a display device or a speaker obtained. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0012] [Pressure-sensitive adhesive layer-forming organopolysiloxane composition] First, the pressure-sensitive adhesive layer-forming organopolysiloxane composition of the present invention will be described. The composition cures quickly by a curing reaction including a hydrosilylation reaction, and forms a pressure-sensitive adhesive layer having a relatively high shear storage modulus and stress at 500% strain, and sufficient adhesive strength for practical use. Below, each of the components, the range of the organopolysiloxane resin mixture, which is a technical feature, the mass ratio of the organopolysiloxane resin to the linear organopolysiloxane, and the properties of the pressure-sensitive adhesive layer will be described.
[0013] The organopolysiloxane composition of the present invention selectively uses a high molecular weight organopolysiloxane resin in which the sum of the content of hydroxyl groups and hydrolyzable groups relative to the total silicon atoms in the molecule is 9 mol% or less, and uses a chain organopolysiloxane as the main component in which the content of vinyl (CH2=CH) moieties in the alkenyl groups is within the range of 0.02 to 0.300 mass%, and the range of the blending of the organopolysiloxane resin to the chain organopolysiloxane in the composition is within a specific range. The pressure-sensitive adhesive layer obtained by curing the composition having these characteristics has a shear storage modulus G' at 25°C of 1.0 MPa or more and a stress at 500% strain at 25°C of 0.50 MPa or more, and preferably also has sufficient adhesive strength for practical use.
[0014] Specifically, the organopolysiloxane composition of the present invention comprises: (A) a linear organopolysiloxane having an average of more than one alkenyl group per molecule, the content of vinyl (CH2=CH) moieties in the alkenyl groups being within the range of 0.02 to 0.300 mass %, (B) an organopolysiloxane resin in which the sum of the content of hydroxyl groups and hydrolyzable groups relative to the total silicon atoms in the molecule is 9 mol % or less and the weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) relative to standard polystyrene is 4,500 or more; (C) an organohydrogenpolysiloxane having at least two Si-H bonds in the molecule; (D) an effective amount of a hydrosilylation reaction catalyst, and Optionally, (A') a linear organopolysiloxane that does not contain a carbon-carbon double bond-containing reactive group in the molecule. In addition, since the composition contains a hydrosilylation reaction catalyst, from the viewpoint of handling and workability, it may further contain a cure retarder (E), and may contain other additives within the scope of the present invention. Each component will be described below.
[0015] The alkenyl-containing organopolysiloxane of component (A) is a linear polysiloxane molecule containing a certain amount of alkenyl groups, and is the main component (base polymer) of this composition. It contains an average of more than one alkenyl group bonded to a silicon atom in one molecule, and the preferred number of alkenyl groups is 1.5 or more in one molecule. The alkenyl group of the organopolysiloxane of component (A) can be an alkenyl group having 2 to 10 carbon atoms, and is particularly preferably a vinyl group or a hexenyl group. The bonding position of the alkenyl group of component (A) can be, for example, the molecular chain terminal and / or the molecular chain side chain. From the viewpoint of the technical effect of the present invention, it is preferable that at least a part or all of component (A) has an alkenyl group bonded to a silicon atom at a site other than the molecular chain terminal, and the use of a linear organopolysiloxane having an alkenyl group in a molecular chain side chain is one of the preferred embodiments of the present invention. The component (A) may contain only a single component, or may be a mixture of two or more different components.
[0016] In the organopolysiloxane of component (A), examples of organic groups bonded to silicon atoms other than alkenyl groups include alkyl groups such as methyl groups; aryl groups such as phenyl groups; aralkyl groups; and halogenated alkyl groups, with methyl groups and phenyl groups being particularly preferred.
[0017] Unlike component (B), component (A) has a chain-like polysiloxane molecular structure. For example, component (A) is preferably linear or partially branched linear (branched), and may also be partially cyclic or three-dimensionally networked. It is preferably a linear or branched diorganopolysiloxane whose main chain is composed of repeated diorganosiloxane units and whose molecular chain is blocked at both ends with triorganosiloxy groups. The siloxane units that give branched organopolysiloxanes are T units or Q units, which will be described later.
[0018] The properties of component (A) at room temperature may be oil-like or rubber-like, and it is preferable that component (A) has a viscosity of 50 mPa·s or more, and particularly 100 mPa·s or more, at 25° C. In particular, when the organopolysiloxane composition according to the present invention is a solvent-based composition, it is preferable that at least a portion of component (A) is (A1) a rubber-like alkenyl-group-containing organopolysiloxane having a viscosity of 100,000 mPa·s or more at 25° C. or a plasticity measured in accordance with the method specified in JIS K6249 (a 4.2 g spherical sample is subjected to a load of 1 kgf for 3 minutes at 25° C., the thickness is read to the nearest 1 / 100 mm, and this value is multiplied by 100) in the range of 50 to 200, and more preferably in the range of 80 to 180.
[0019] From the viewpoint of preventing contact failure, it is preferable that these alkenyl group-containing organopolysiloxanes have reduced or removed volatile or low molecular weight siloxane oligomers (octamethyltetrasiloxane (D4), decamethylpentasiloxane (D5), etc.) The extent of this can be designed as desired, but it may be less than 1 mass% of the entire component (A), less than 0.1 mass% for each siloxane oligomer, or may be reduced to near the detection limit as necessary.
[0020] From the viewpoint of the technical effects of the present invention, particularly improving the tensile stress and adhesive strength at 500% strain in addition to the shear storage modulus at room temperature (25°C), the content of vinyl (CH2=CH) moieties in the alkenyl groups in component (A) (hereinafter referred to as the "vinyl content") must be in the range of 0.02 to 0.300 mass%, and preferably in the range of 0.04 to 0.27 mass%. If the vinyl content in component (A) is outside the above range, a pressure-sensitive adhesive layer having the shear storage modulus, tensile stress, and practical adhesive strength targeted in the present invention may not be obtained.
[0021] As the component (A) of the present invention, it is possible to use a component (A) having a lower viscosity than the aforementioned component (A1), specifically, (A2) an alkenyl group-containing organopolysiloxane having a viscosity of less than 100,000 mPa s at 25° C. Here, examples of the components (A2) other than the viscosity are the same as those of the component (A1).
[0022] From the viewpoint of the technical effects of the present invention, it is preferable that 50% by mass or more of the component (A) is the high polymerization degree alkenyl-containing organopolysiloxane (A1), and it is particularly preferable that 75 to 100% by mass is the component (A1). That is, when the component (A1) (= high polymerization degree alkenyl-containing organopolysiloxane) and the component (A2) (= lower polymerization degree alkenyl-containing organopolysiloxane) are used in combination as the component (A) of the present invention, the mass ratio of the two is in the range of 50:50 to 100:0, more preferably 75:25 to 100:0 or 75:25 to 90:10.
[0023] [Other cyclic siloxanes and organosilicon compounds having alkenyl groups] In the present invention, a small amount of cyclic siloxanes having an alkenyl group, such as 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane, may be used together with component (A) as an option. These cyclic siloxanes may function as reactive diluents or curing reactivity regulators, and may be used as needed.
[0024] Similarly, optionally, an organosilicon compound having an average of more than one alkenyl group in the molecule may be used together with component (A), which does not fall under the above-mentioned components (A), (B), and cyclic siloxanes having an alkenyl group. These organosilicon compounds are usually reaction mixtures of alkenyl-containing silanes and alkenyl-containing silanes-siloxanes used as independent adhesion promoters in curable siloxane compositions, and are different from polyorganosiloxane components such as polydialkylsiloxanes and organopolysiloxane resin components. These organosilicon compounds having an alkenyl group and further having an epoxy group in the molecule are excellent in handling and workability, and can be rapidly cured by a hydrosilylation curing reaction without impairing viscoelastic properties such as shear storage modulus G' at room temperature. In addition, they can impart good adhesion to various substrates, and in particular, they may be capable of forming a pressure-sensitive adhesive layer having excellent tensile adhesive strength.
[0025] The organopolysiloxane resin (B) is an organopolysiloxane resin with a large average molecular weight in which the content of hydroxyl groups or hydrolyzable groups is suppressed, and is one of the characteristic features of the present invention. This organopolysiloxane resin is a tackifier that imparts adhesion to a substrate, and at the same time, when used in a certain ratio with component (A), it is a component that realizes the storage modulus, stress, and practical adhesive strength range that are the objectives of the present invention.
[0026] Specifically, component (B) is an organopolysiloxane resin in which the sum of the content of hydroxyl groups and hydrolyzable groups relative to all silicon atoms in the molecule is 9 mol % or less, and the weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) relative to standard polystyrene is 4,500 or more.
[0027] The sum of the contents of hydroxyl groups and hydrolyzable groups in the (B) component in the present invention is in the range of 9 mol% or less relative to the total silicon atoms in the organopolysiloxane resin molecule, and is preferably 7 mol% or less relative to the total silicon atoms in the molecule. The contents of hydroxyl groups and hydrolyzable groups in the (B) component can also be expressed by converting all of these functional groups into hydroxyl groups. In this case, if the mass% is calculated assuming that all of the hydrolyzable groups other than hydroxyl groups in the organopolysiloxane resin molecule are hydroxyl groups (OH), the sum of the contents of the above hydroxyl groups and hydrolyzable groups can also be expressed as 2.0 mass% or less, and preferably 1.6 mass% or less, of the contents of hydroxyl groups and hydrolyzable groups converted into hydroxyl groups in the organopolysiloxane resin molecule. Hydroxyl groups or hydrolyzable groups are directly bonded to silicon in T units or Q units of the siloxane units in the resin structure described below, and are groups derived from the raw silane or generated as a result of hydrolysis of the silane. Therefore, the content of hydroxyl groups or hydrolyzable groups can be reduced by hydrolyzing the synthesized organopolysiloxane resin with a silylating agent such as trimethylsilane.
[0028] In component (B), if the amount of said hydroxyl groups or hydrolyzable groups exceeds the upper limit, the condensation reaction between organopolysiloxane resin molecules proceeds, and an organopolysiloxane resin structure with a large molecular weight tends to be formed in the cured product. Although the present invention is intended to selectively use a high molecular weight organopolysiloxane resin, the organopolysiloxane resin with a large molecular weight generated by the condensation reaction that proceeds later tends to impair the curability of the entire composition, and the curability of the composition at low temperatures may become insufficient, or the obtained pressure-sensitive adhesive layer may not have a storage modulus, tensile stress, or adhesion sufficient for practical use.
[0029] Component (B) is an organopolysiloxane resin, which is an organopolysiloxane having a three-dimensional structure. For example, R2SiO 2 / 2 Units (D units) and RSiO 3 / 2units (T units) (wherein R each independently represent a monovalent organic group) and the content of hydroxyl groups or hydrolyzable groups is within the above range, a resin consisting of only T units and the content of hydroxyl groups or hydrolyzable groups is within the above range, and RSiO 1 / 2 Units (M units) and SiO 4 / 2 In particular, RSiO 1 / 2 Units (M units) and SiO 4 / 2 It is preferable to use a resin (also called MQ resin) that is composed of units (Q units) and in which the sum of the contents of hydroxyl groups and hydrolyzable groups relative to all silicon atoms in the molecule is in the range of 0 to 7 mol % (preferably 0.0 to 1.6 mass % when all of these functional groups are converted into hydroxyl groups).
[0030] The monovalent organic group of R is preferably a monovalent hydrocarbon group having 1 to 10 carbon atoms, and examples thereof include an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, a cycloalkyl group having 6 to 10 carbon atoms, a benzyl group, a phenylethyl group, and a phenylpropyl group. In particular, it is preferable that 90 mol % or more of R are alkyl groups having 1 to 6 carbon atoms or phenyl groups, and it is particularly preferable that 95 to 100 mol % of R are methyl groups or phenyl groups.
[0031] Component (B) is RSiO 1 / 2 Units (M units) and SiO 4 / 2 In the case of a resin consisting of units (Q units), the molar ratio of M units to Q units is preferably 0.5 to 2.0. If this molar ratio is less than 0.5, the adhesive strength to the substrate may decrease, and if it is more than 2.0, the cohesive strength of the substance constituting the adhesive layer decreases. In addition, it is also possible to contain D units and T units in component (B) within a range that does not impair the characteristics of the present invention. Furthermore, from the viewpoint of preventing contact failure, etc., these organopolysiloxane resins may have reduced or removed low molecular weight siloxane oligomers.
[0032] The organopolysiloxane resin, which is component (B), has a weight average molecular weight (Mw) of at least 4500, preferably at least 5000, and particularly preferably at least 5500. For practical purposes, component (b1) is the above-mentioned R3SiO 1 / 2 Units (M units) and SiO 4 / 2 Resins made of units (Q units) are particularly suitable.
[0033] [Mass ratio of component (B) to components (A) and (A')] The pressure-sensitive adhesive layer-forming organopolysiloxane composition according to the present invention is characterized in that the mass ratio of the organopolysiloxane resin (B) component to the sum of the chain-like reactive siloxane component (A) and the later-described component (A') is in the range of 1.4 to 3.0. When the above-mentioned high molecular weight organopolysiloxane resin is selected as the component (B) and the above-mentioned resin component is blended with the chain-like siloxane polymer component in the above-mentioned range, the viscoelastic properties such as high storage modulus and stress at room temperature that are the object of the present invention are suitably realized. In particular, from the viewpoint of increasing the adhesive strength of the obtained pressure-sensitive adhesive layer, the mass ratio of the (B) component to the (A) component and the later-described component (A') may be in the range of 1.5 to 3.0, and in order to realize the desired adhesive strength and storage modulus, the range of 1.5 to 2.3 is particularly preferable. On the other hand, if the mass ratio of the (B) component to the (A) component and the (A') component described below is outside the above range, the properties such as curability, adhesive strength, and storage modulus intended by the present invention may not be achieved even if other components are adjusted.
[0034] Component (C) is an organohydrogenpolysiloxane having two or more Si-H bonds in the molecule, and is a crosslinking agent for the organopolysiloxane composition of the present invention. The molecular structure of component (C) is not limited, and examples thereof include linear, partially branched linear, branched, cyclic, and organopolysiloxane resin, and preferably linear, partially branched linear, or organopolysiloxane resin. The bonding position of the silicon-bonded hydrogen atom is not particularly limited, and examples thereof include the molecular chain terminal, the side chain, and both. The content of silicon-bonded hydrogen atoms is preferably from 0.1 to 2.0 mass %, and more preferably from 0.5 to 1.7 mass %.
[0035] Examples of the organic group bonded to the silicon atom include alkyl groups having 1 to 8 carbon atoms, such as a methyl group; aryl groups, such as a phenyl group; aralkyl groups; and halogenated alkyl groups. From the standpoint of ease of production and compatibility with the above-mentioned preferred components (A) and (B), the other organic group is preferably a methyl group or a phenyl group.
[0036] Specific examples of component (C) include tris(dimethylhydrogensiloxy)methylsilane, tetra(dimethylhydrogensiloxy)silane, methylhydrogenpolysiloxane capped at both ends with trimethylsiloxy groups, dimethylsiloxane-methylhydrogensiloxane copolymer capped at both ends with trimethylsiloxy groups, dimethylsiloxane-methylhydrogensiloxane copolymer capped at both ends with dimethylhydrogensiloxane, cyclic methylhydrogenoligosiloxane, cyclic methylhydrogensiloxane-dimethylsiloxane copolymer, methylhydrogensiloxane-diphenylsiloxane copolymer capped at both molecular chain ends with trimethylsiloxy groups, methylhydrogensiloxane-diphenylsiloxane-dimethylsiloxane copolymer capped at both molecular chain ends with trimethylsiloxy groups, hydrolysis condensate of trimethoxysilane, (CH3)2HSiO 1 / 2 Units and SiO 4 / 2 A copolymer consisting of (CH3)2HSiO units. 1 / 2 Units and SiO 4 / 2Units and (C6H5)SiO 3 / 2 A copolymer consisting of (CH3)2HSiO units. 1 / 2 Units and CH3SiO 3 / 2 units, and mixtures of two or more of these.
[0037] [SiH / Vi ratio] The composition of the present invention is hydrosilylation reaction-curable, and there are no particular limitations on the amount of component (C) used so long as the composition can be sufficiently cured by a hydrosilylation reaction; however, the molar ratio of the amount of silicon-bonded hydrogen atom (SiH) groups in component (C) to the sum of the amount (amount of substance) of alkenyl groups in component (A) and the amount (amount of substance) of alkenyl groups in component (B) in the composition is preferably in the range of 0.1 to 100, and may also be in the range of 0.5 to 60, 1.0 to 50, or 1.0 to 40.
[0038] On the other hand, for the purpose of improving adhesion to a substrate such as glass, the amount of SiH groups can be designed to be 10 or more, or 20 or more, and preferably exceeds 20, more preferably 22 or more. For example, the amount of silicon-bonded hydrogen atoms (SiH) groups in the component (C) relative to the sum of the amount (amount of substance) of alkenyl groups in the component (A) and the amount (amount of substance) of alkenyl groups in the component (B) in the composition can be designed to be in the range of 20 to 60, or in the range of 22 to 50. If the amount of SiH groups is below the lower limit, the technical effect of improving adhesion to the substrate may not be realized. On the other hand, if the amount of SiH groups exceeds the upper limit, the amount of curing agent remaining without reacting increases, which may cause adverse effects on the cured physical properties such as brittleness of the cured product, or problems such as gas generation. However, even if the SiH / Vi ratio of the composition is outside the above range, a pressure-sensitive adhesive layer sufficient for practical use can be formed.
[0039] When alkenyl-containing cyclic siloxanes and organosilicon compounds other than components (A) and (B) are optionally used, from the viewpoint of the curability of the composition of the present invention, the amount of silicon-bonded hydrogen (SiH) groups in component (C) relative to the total amount (amount of substance) of alkenyl groups in the composition including these components is preferably 1.0 or more, and the amount of silicon-bonded hydrogen (SiH) groups in component (C) relative to the total amount (amount of substance) of alkenyl groups in the composition may be in the range of 1.5 to 60, or may be in the range of 20 to 60.
[0040] [Hydrosilylation reaction catalyst] The organopolysiloxane composition according to the present invention contains a hydrosilylation reaction catalyst. Examples of the hydrosilylation reaction catalyst include platinum-based catalysts, rhodium-based catalysts, and palladium-based catalysts. Platinum-based catalysts are preferred because they can significantly accelerate the curing of the composition. As the platinum-based catalyst, platinum-alkenylsiloxane complexes are preferred, and 1,3-divinyl-1,1,3,3-tetramethyldisiloxane is particularly preferred because the platinum-alkenylsiloxane complexes have good stability. In addition, non-platinum metal catalysts such as iron, ruthenium, and iron / cobalt may also be used as catalysts for accelerating the hydrosilylation reaction.
[0041] In the present invention, the content of the hydrosilylation reaction catalyst is not particularly limited, but the platinum metal content is in the range of 0.1 to 200 ppm relative to the total amount of solids in the composition, and may be in the range of 0.1 to 150 ppm, 0.1 to 100 ppm, or 0.1 to 50 ppm. In practice, it is preferable that the content of the platinum metal excluding the ligand of the hydrosilylation reaction catalyst is in the above range. Note that the solid content refers to the components (mainly the base agent, adhesion imparting component, crosslinking agent, catalyst, and other non-volatile components) that form a cured layer when the organopolysiloxane composition according to the present invention is cured, and does not include volatile components such as solvents that volatilize during heat curing.
[0042] When the content of platinum-based metal in the organopolysiloxane composition according to the present invention is 50 ppm or less (45 ppm or less, 35 ppm or less, 30 ppm or less, 25 ppm or less, or 20 ppm or less), discoloration or coloring of the transparent pressure-sensitive adhesive layer may be particularly suppressed after curing or when exposed to high-energy rays such as heating or ultraviolet light. On the other hand, from the viewpoint of the curability of the organopolysiloxane composition, the content of platinum-based metal is 0.1 ppm or more, and if it is below this lower limit, it may cause poor curing.
[0043] Component (E) is a cure retarder that is added to inhibit the crosslinking reaction between the alkenyl groups in the composition and the SiH groups in component (C), thereby extending the pot life at room temperature and improving storage stability. Therefore, from a practical standpoint, it is a nearly essential component for the pressure-sensitive adhesive layer-forming organopolysiloxane composition of the present invention.
[0044] Specifically, the (E) component can be exemplified by acetylene compounds, enyne compounds, organic nitrogen compounds, organic phosphorus compounds, and oxime compounds.Specifically, the (E) component can be exemplified by alkyne alcohols such as 3-methyl-1-butyn-3-ol, 3,5-dimethyl-1-hexyn-3-ol, 3-methyl-1-pentyn-3-ol, 1-ethynyl-1-cyclohexanol, and phenylbutynol; enyne compounds such as 3-methyl-3-penten-1-yne and 3,5-dimethyl-1-hexyn-3-yne; 2-ethynyl-4-methyl-2-pentene, 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane, and 1,3,5,7-tetramethyl-1,3,5,7-tetrahexenylcyclotetrasiloxane, and methylalkenylcyclosiloxane; and benzotriazole.
[0045] From the viewpoint of the curing behavior of the composition, it is preferable that the pressure-sensitive adhesive layer-forming organopolysiloxane composition of the present invention has a viscosity increase of no more than 1.5 times 8 hours after preparation at room temperature and is curable at 80 to 200°C. Suppression of viscosity increase is important from the viewpoints of handling, pot life, and post-curing properties, because even if a large excess of component (C) is contained and the platinum-based metal content is optionally low, curability can be ensured by curing at a certain high temperature (80 to 200°C) or higher. Note that such a composition can be realized by selecting a suitable combination and blending amount of each of the above components, the hydrosilylation catalyst, and component (E) as described above.
[0046] The organopolysiloxane composition according to the present invention may contain an organic solvent as a solvent in addition to the above-mentioned preferred components (A) and (B). The type and amount of the organic solvent are adjusted in consideration of coating workability and the like. Examples of the organic solvent include aromatic hydrocarbon solvents such as toluene, xylene, and benzene, aliphatic hydrocarbon solvents such as heptane, hexane, octane, and isoparaffin, ester solvents such as ethyl acetate and isobutyl acetate, ether solvents such as diisopropyl ether and 1,4-dioxane, chlorinated aliphatic hydrocarbon solvents such as trichloroethylene, perchloroethylene, and methylene chloride, and solvent volatile oils, and two or more of them may be combined depending on the wettability of the sheet-like substrate. The amount of the organic solvent to be added is preferably an amount that allows the mixture of components (A) to (C) to be uniformly applied to the surface of the sheet-like substrate, for example, 5 to 3,000 parts by mass per 100 parts by mass of the total of components (A), (B), and (C).
[0047] The organopolysiloxane composition of the present invention may optionally contain components other than the above-mentioned components, provided that the technical effects of the present invention are not impaired. For example, the composition may contain an adhesion promoter; a non-reactive organopolysiloxane such as polydimethylsiloxane or polydimethyldiphenylsiloxane; an antioxidant; a light stabilizer; a flame retardant; and one or more types of antistatic agents. In addition to these components, pigments, dyes, inorganic fine particles (reinforcing fillers, dielectric fillers, conductive fillers, thermally conductive fillers), etc. may also be optionally blended.
[0048] [(A') A chain organopolysiloxane that does not contain a carbon-carbon double bond-containing reactive group in the molecule] The organopolysiloxane composition of the present invention may contain a non-reactive organopolysiloxane such as polydimethylsiloxane or polydimethyldiphenylsiloxane that does not contain a carbon-carbon double bond-containing reactive group such as an alkenyl group, an acrylic group, or a methacrylic group, which may improve the loss factor (tan δ), storage modulus (G'), and loss modulus (G'') of the pressure-sensitive adhesive layer. For example, the loss factor of the pressure-sensitive adhesive layer can be increased by using polydimethylsiloxane having a hydroxyl group terminal, or polydimethylsiloxane or polydimethyldiphenylsiloxane having a trimethylsiloxy terminal, and such compositions are within the scope of the present invention.
[0049] Here, the (A') component is a linear organopolysiloxane that does not participate in the curing reaction by hydrosilylation, and the mass ratio of the (A') component to the (B) component in the composition can affect the properties of the composition, such as adhesive strength and storage modulus. As described above, the mass ratio of the (B) component to the (A) and (A') components may be in the range of 1.4 to 3.0, and in order to achieve the desired adhesive strength and storage modulus, the range of 1.5 to 3.0 is particularly preferred. The mass ratio of the (A) component to the (A') component is not particularly limited, but may be designed to be in the range of 100:0 to 60:40, 100:0 to 65:35, 90:10 to 65:35, 85:15 to 70:30, etc., depending on the desired storage modulus and mass ratio of the (B) component.
[0050] The method for preparing the organopolysiloxane composition of the present invention is not particularly limited, and the composition is prepared by mixing the components homogeneously. If necessary, a solvent may be added, and the components may be mixed at a temperature of 0 to 200°C using a known stirrer or kneader.
[0051] The organopolysiloxane composition of the present invention is applied onto a substrate to form a coating film, and then heated at a temperature of 80 to 200° C., preferably at a temperature of 90 to 190° C., to form a cured product. Examples of the coating method include gravure coating, offset coating, offset gravure, roll coating, reverse roll coating, air knife coating, curtain coating, and comma coating. The amount of coating can be designed to a desired thickness depending on the application, such as a display device. For example, the thickness of the pressure-sensitive adhesive layer after curing is 1 to 1,000 μm, may be 5 to 900 μm, or may be 10 to 800 μm, but is not limited thereto.
[0052] [Pressure-sensitive adhesive and adhesion range] The organopolysiloxane composition of the present invention is characterized in that the cured layer obtained by curing the composition by a hydrosilylation reaction has pressure-sensitive adhesive properties. The pressure-sensitive adhesive layer of the present invention has the above-mentioned configuration and exhibits sufficient adhesive strength for practical use, so that it can be used as a replacement for known silicone pressure-sensitive adhesives as desired.
[0053] Specifically, the adhesive strength of a 50 μm thick pressure-sensitive adhesive layer obtained by curing the organopolysiloxane composition of the present invention against a 2 mm thick polymethyl methacrylate sheet measured at a tensile speed of 300 mm / min using a 180° peel test method according to JIS Z 0237 is in the range of 1300 gf / inch or more, preferably 1400 gf / inch or more, and in particular, a pressure-sensitive adhesive layer in the range of 1300 to 2500 gf / inch can be designed, and a pressure-sensitive adhesive layer in the range of 1400 to 2000 gf / inch is preferred. Note that the above thickness (50 μm) is the thickness of the cured layer itself, which is the standard for objectively defining the adhesive strength of the cured layer according to the present invention, and it goes without saying that the organopolysiloxane composition of the present invention can be used as a cured layer or pressure-sensitive adhesive layer of any thickness, not limited to a thickness of 50 μm.
[0054] [Storage modulus and other mechanical properties] The pressure-sensitive adhesive layer-forming organopolysiloxane composition of the present invention is such that the pressure-sensitive adhesive layer obtained by curing has a shear storage modulus G' at 25°C of 1.0 MPa or more, preferably in the range of 1.5 to 10 MPa, and those having a storage modulus G' in the range of 1.5 to 7.5 MPa are preferably included in the scope of the present invention.
[0055] The composition of the present invention is also characterized in that the pressure-sensitive adhesive layer obtained by curing the composition has a relatively high tensile stress at 500% strain at 25° C. Specifically, the tensile stress is 0.50 MPa or more, preferably in the range of 0.50 to 5.0 MPa, and the stress in the range of 1.0 to 3.0 MPa is preferably included in the scope of the present invention.
[0056] Since the organopolysiloxane composition capable of forming a pressure-sensitive adhesive layer of the present invention has such a storage modulus G' at room temperature and a relatively high tensile stress, as well as adhesive strength sufficient for practical use, it is suitable for use in forming elastic adhesive members, as components for electronic devices and electrical equipment such as speakers and transducers, as well as for application in the field of advanced electronic materials and display elements for smart devices and the like.
[0057] The storage modulus (G') of the pressure-sensitive adhesive layer according to the present invention can be measured by a known measurement method. For example, the storage modulus (G') can be measured using an MCR301 viscoelasticity measuring device (manufactured by Anton Paar), and can be measured using a disk-shaped sample with a diameter of 8 mm and a thickness of about 0.5 to 1 mm, with 8 mm parallel plates, a frequency of 1 Hz, a strain of 0.1%, and a heating rate of 3°C / min, in the range of -70°C to 250°C, and can be measured as a value at 25°C.
[0058] The pressure-sensitive adhesive layer according to the present invention may have a storage modulus G' at 1.0 Hz at -20°C that is at least three times the storage modulus G' at 1.0 Hz at 25°C.
[0059] [Transparency, color tone, or color change characteristics of pressure-sensitive adhesive layer] The organopolysiloxane composition of the present invention may be substantially transparent, semi-transparent or opaque, and the transparency can be designed according to the application of the pressure-sensitive adhesive layer. For example, as a pressure-sensitive adhesive layer for a display device, a film-like cured product having a thickness of 10 to 1000 μm obtained by curing the organopolysiloxane composition of the present invention is preferably transparent to the naked eye, and preferably does not contain a coloring additive such as carbon black. In addition, when it is transparent to the naked eye, more objectively, the transmittance of light at a wavelength of 450 nm of the pressure-sensitive adhesive layer for a display device consisting of a cured layer having a thickness of 100 μm is 80% or more, preferably 90% or more, and may be designed to be 95% or more, assuming that the value of air is 100%. On the other hand, in the case of bonding electric and electronic parts that do not require light transmittance, the pressure-sensitive adhesive layer may be semi-transparent to opaque, and a filler component or additive that impairs colorability or light transmittance may be used according to required properties other than light transmittance.
[0060] The organopolysiloxane composition of the present invention can be designed so that the cured product is not colored in addition to the above-mentioned transparency by optionally reducing the content of platinum-based metals in the cured layer. Specifically, the cured layer of 100 μm in thickness obtained by curing the organopolysiloxane composition of the present invention can be designed so that the b* value measured by the L*a*b* color system specified in JIS Z 8729 immediately after curing is 0.15 or less, and further 0.10 or less. Having such a b* value means that the cured layer is substantially transparent and is not colored yellow.
[0061] The cured layer of the present invention can be designed so that its color tone does not change significantly, especially does not cause the problem of yellowing, even when exposed to high temperatures or high-energy rays such as ultraviolet rays for a long period of time. Specifically, in any of the following evaluations, the cured layer of a thickness of 100 μm obtained by curing the organopolysiloxane composition of the present invention can be designed so that the change in b* value (Δb*) measured by the L*a*b* color system specified in JIS Z 8729 before and after the evaluation is 0.20 or less and 0.15 or less. Δb* is the absolute value of the numerical change. (1) Heat aging evaluation: Aging the hardened layer at 105℃ for 300 hours (2) High-energy radiation: The intensity at 365 nm is 12 mW / cm for the cured layer. 2 , with an intensity of 3.5 mW / cm at 254 nm 2 The sample is irradiated with ultraviolet light from a mercury lamp (e.g., Ushio Optical ModuleX) at room temperature for 75 hours.
[0062] [Use as a pressure-sensitive adhesive layer] The cured product of the present invention can be used as a pressure-sensitive adhesive layer in particular. In addition, in order to improve adhesion to an adherend, the surface of the pressure-sensitive adhesive layer or the substrate may be subjected to surface treatment such as primer treatment, corona treatment, etching treatment, plasma treatment, etc. However, since the pressure-sensitive adhesive layer of the present invention has excellent adhesion to substrates such as display devices as described above, these steps may be added as necessary to further improve adhesion to the adherend, and these steps may be omitted to achieve higher production efficiency.
[0063] The curable organopolysiloxane composition according to the present invention can be applied to a release liner, cured by heating under the above-mentioned temperature conditions, and the release liner can be peeled off and the composition can be attached to a film-like substrate, a tape-like substrate, or a sheet-like substrate (hereinafter referred to as a "film-like substrate"), or the composition can be applied to a film-like substrate and cured by heating under the above-mentioned temperature conditions to form a pressure-sensitive adhesive layer on the surface of the substrate. A laminate having a cured layer, particularly a film-like pressure-sensitive adhesive layer, formed by curing the organopolysiloxane composition according to the present invention on these film-like substrates can be used for adhesive tapes, bandages, low-temperature supports, transfer films, labels, emblems, and decorative or explanatory signs. Furthermore, the cured layer formed by curing the organopolysiloxane composition according to the present invention can be used in the assembly of automobile parts, toys, electronic circuits, or keyboards. Alternatively, the cured layer formed by curing the organopolysiloxane composition according to the present invention, particularly a film-like pressure-sensitive adhesive layer, can be used in the construction and use of laminated touch screens or flat panel displays. The surface of the film substrate opposite the pressure-sensitive adhesive layer may be subjected to a surface treatment such as treatment to prevent scratches, stains, fingerprints, glare, reflection, or static electricity.
[0064] Examples of substrate types include paperboard, corrugated cardboard, clay-coated paper, polyolefin-laminated paper, especially polyethylene-laminated paper, synthetic resin films and sheets, natural fiber fabrics, synthetic fiber fabrics, artificial leather fabrics, and metal foils.
[0065] The pressure-sensitive adhesive layer according to the present invention may be a single layer or a multilayer formed by laminating two or more pressure-sensitive adhesive layers depending on the required properties. The multilayer pressure-sensitive adhesive layer may be formed by laminating pressure-sensitive adhesive films prepared one by one, or a process of applying and curing a pressure-sensitive adhesive layer-forming organopolysiloxane composition onto a film substrate provided with a release layer may be carried out multiple times.
[0066] The pressure-sensitive adhesive layer according to the present invention may be given the role of other functional layers selected from a dielectric layer, a conductive layer, a heat dissipation layer, an insulating layer, a reinforcing layer, etc., in addition to the adhesive or cohesive function between members.
[0067] When the cured layer obtained by curing the organopolysiloxane composition of the present invention is a pressure-sensitive adhesive layer, particularly a pressure-sensitive adhesive film, it is preferable to handle the cured layer as a laminate film that is peelably attached to a film substrate having a release layer with release coating ability.The release layer may be a release layer having release coating ability such as a silicone-based release agent, a fluorine-based release agent, an alkyd-based release agent, or a fluorosilicone-based release agent, or the substrate itself that forms physically fine irregularities on the substrate surface or is difficult to adhere to the pressure-sensitive adhesive layer of the present invention, and it is preferable to use a release layer obtained by curing a fluorosilicone-based release agent.In addition, in the laminate, the release layer may be a differential release layer that is a first release layer and a second release layer that are different in type and release force of the release agent that constitutes the release layer, and the fluorosilicone-based release agent may be a curing reactive silicone composition that contains one or more fluorine-containing groups selected from a fluoroalkyl group and a perfluoropolyether group.
[0068] The cured product obtained by curing the organopolysiloxane composition of the present invention has both the above-mentioned viscoelasticity and adhesive strength, and is therefore useful as an elastic adhesive member for various electronic devices or electrical devices. In particular, it is useful as an electronic material, a display device member, or a transducer member (including sensors, speakers, actuators, and generators), and the preferred use of the cured product is as a member of an electronic component or a display device. The cured product of the present invention may be transparent or opaque, but a film-shaped cured product, particularly a substantially transparent pressure-sensitive adhesive film, is suitable as a member for a display panel or display, and is particularly useful for so-called touch panel applications in which devices, particularly electronic devices, can be operated by touching the screen with fingertips or the like. In addition, the opaque elastic adhesive layer is particularly useful for applications as film- or sheet-shaped members used in sensors, speakers, actuators, etc., which do not require transparency and require a certain degree of stretchability or flexibility in the adhesive layer itself.
[0069] In particular, a pressure-sensitive adhesive layer obtained by curing the organopolysiloxane composition of the present invention can achieve pressure-sensitive adhesive properties equivalent to those of conventional silicone pressure-sensitive adhesive layers, and can improve adhesion to substrates such as display devices without causing problems of poor curing or reduced curing properties.
[0070] [Display panel or display components] The cured product obtained by curing the organopolysiloxane composition of the present invention can be used in the construction and use of a laminated touch screen or flat panel display, and the specific method of use thereof can be any known method for using a pressure-sensitive adhesive layer (particularly a silicone PSA) without any particular limitation.
[0071] For example, a cured product obtained by curing the organopolysiloxane composition of the present invention can be used in the manufacture of a display device such as a touch panel as an optically transparent silicone-based pressure-sensitive adhesive film or pressure-sensitive adhesive layer disclosed in the above-mentioned JP-T 2014-522436 or JP-T 2013-512326, etc. In addition, a cured product obtained by curing the organopolysiloxane composition of the present invention may be used as an adhesive film for a polarizing plate used in the manufacture of a display device such as a touch panel, or as a pressure-sensitive adhesive layer used for bonding between a touch panel and a display module as described in JP-A 2013-065009. [Industrial Applicability]
[0072] The curing reactive organopolysiloxane composition of the present invention and the cured product obtained by curing the composition are not limited to the above-mentioned uses, and the pressure-sensitive adhesive film comprising the cured product obtained by curing the composition can be used in various display devices for displaying characters, symbols, and images. The surface shape of such a display device may be curved or curved rather than flat, and examples thereof include curved displays or curved transmission screens used in automobiles (including electric automobiles) and aircraft, as well as various flat panel displays (FPDs). Furthermore, these display devices can display icons for executing functions or programs on the screen or display, notification displays such as e-mail and programs, and operation buttons for various devices such as car navigation devices, audio devices, and air conditioners, and may be provided with a touch panel function that allows input operations by touching these icons, notification displays, and operation buttons with a finger. Furthermore, the cured product obtained by curing the composition has excellent adhesiveness and viscoelastic properties, and can therefore be used as a film or sheet-like member that is a transducer member (including those for sensors, speakers, actuators, and generators) such as a membrane for a speaker, and can also be used as a sealing layer or adhesive layer for a secondary battery, a fuel cell, or a solar cell module.
[0073] The pressure-sensitive adhesive layer obtained by curing the organopolysiloxane composition of the present invention may be substantially transparent, does not cause problems of poor curing or reduced curing properties, and has excellent adhesion to substrates such as various display devices, so that it can be suitably used in vehicle display devices that have good visibility and operability of the displayed content over a long period of time, particularly vehicle display devices equipped with a curved screen or curved display and optionally with a touch panel function. For example, JP 2017-047767 A, JP 2014-182335 A, JP 2014-063064 A, JP 2013-233852 A, etc. disclose vehicle display devices equipped with curved display surfaces, and the pressure-sensitive adhesive layer according to the present invention can be suitably applied or replaced as part or all of the adhesive layer or pressure-sensitive layer in these documents that require transparency. Furthermore, it goes without saying that the pressure-sensitive adhesive layer-forming organopolysiloxane composition of the present invention can also be used in other known curved display devices to replace currently used adhesive or pressure-sensitive layers that require transparency, and it is preferable to adjust the design of the display device and the thickness of the components by known techniques in order to further utilize the advantages of the pressure-sensitive adhesive of the present invention.
[0074] The transparent film-like substrate having a pressure-sensitive adhesive layer of the present invention may be used for the purpose of preventing the display surface from being scratched, stained, fingerprints, static electricity, reflection, and peeping. EXAMPLES
[0075] Examples and Comparative Examples of the present invention are described below. In each Example, Comparative Example, and Reference Example, "cured" means that each composition was completely cured under each curing condition.
[0076] (Preparation of Curable Reactive Organopolysiloxane Composition) The curable organopolysiloxane compositions shown in the Examples, Comparative Examples, and Reference Examples were prepared using the components shown in Table 1. Note that all % in Table 1 is by mass %.
[0077] (Measurement of molecular weight of organopolysiloxane component) The weight average molecular weight (Mw) and number average molecular weight (Mn) of organopolysiloxane components such as organopolysiloxane resins were determined in terms of standard polystyrene using a Waters gel permeation chromatography (GPC) with tetrahydrofuran (THF) as a solvent. (Measurement of hydroxyl (OH) content in organopolysiloxane resin) Bruker ACP-300 with glass-free probe 29 Using a Si NMR spectrometer, the chemical shift of Si(OH)O appears at -93 to -103.5 ppm when the chemical shift of tetramethylsilane is set at 0 ppm. 2 / 3 The molar content was calculated from the ratio of the units to the total silicon, and was then converted into the mass% of hydroxyl groups (OH) in the organopolysiloxane resin. Note that the organopolysiloxane resins in the following examples did not contain any hydrolyzable functional groups other than hydroxyl groups. (Adhesive strength measurement) Each composition was applied to a PET film (manufactured by Toray Industries, Inc., product name Lumirror (registered trademark) S10, thickness 50 μm) so that the thickness after curing was 50 μm, and cured at 150 ° C for 3 minutes. After leaving it for 1 day, the sample was cut to a width of 20 mm, and the adhesive layer surface was attached to a PMMA plate (manufactured by Paltec, Acrylite L001, 50 x 120 x 2 mm) using a roller to prepare a test piece. The test piece using the PMMA plate was measured for adhesive strength (measurement at a width of 20 mm was converted to gf / inch) using a 180 ° peel test method according to JIS Z0237 using an Orientec RTC-1210 tensile tester at a tensile speed of 300 mm / min. (Dynamic viscoelasticity: Storage modulus G' at 25℃) Each composition was applied to a release liner coated with a fluorosilicone release coating so that the thickness after curing was about 100 μm, and cured at 150 ° C for 3 minutes. Five or more sheets of this pressure-sensitive adhesive film were stacked to obtain a film sample with a thickness of 500 μm or more, sandwiched between release liners on both sides. The film was cut out to a diameter of 8 mm and attached to a parallel plate probe of a dynamic viscoelasticity device (Made by Anoton Paar, MCR301) to measure the storage modulus G'. The measurement conditions were in the range of -70 ° C to 250 ° C, a frequency of 1 Hz, and a heating rate of 3 ° C / min. The loss factor, storage modulus G', and loss modulus G'' were measured, and the storage modulus G' at 25 ° C was recorded (unit: MPa). (Tensile test) A film sample with a thickness of 500 μm or more, sandwiched between release liners on both sides, obtained in the same manner as the above dynamic viscoelasticity test sample, was cut to a width of approximately 5 mm and a length of approximately 70 mm, and the release liner was peeled off while applying baby powder to the adhesive surface to prepare a tensile test sample. The tensile test was performed using Shimadzu Autograph AGS-X, holding the sample at approximately 25 mm above and below, at a speed of 300 mm / min. The stress and strain were determined for each sample from the exact sample width, thickness, and crosshead distance, and the stress at 500% strain was recorded (unit: MPa).
[0078] The materials of the curable reactive organopolysiloxane composition are shown in Table 1. The viscosity or plasticity of each component was measured at room temperature by the following method. [viscosity] Viscosity (mPa s) is a value measured using a rotational viscometer conforming to JIS K7117-1, and kinematic viscosity (mm 2 / s) is a value measured using an Ubbelohde viscometer conforming to JIS Z8803. [Plasticity] The plasticity was measured according to the method specified in JIS K 6249 (a 4.2 g spherical sample was subjected to a load of 1 kgf for 3 minutes at 25°C, the thickness was read to the nearest 1 / 100 mm, and this value was multiplied by 100).
[0079] Table 1. Components of the curable organopolysiloxane composition [Table 1]
[0080] Example 1 36.4 parts by weight of vinyl-functional polydimethylsiloxane of component a2, 99.4 parts by weight of MQ silicone resin of component b, 30.9 parts by weight of toluene, 0.298 parts by weight of methylhydrogenpolysiloxane of component c, and 0.491 parts by weight of 20% solution of cure retarder of component e1 were mixed well at room temperature, and 0.355 parts by weight of platinum-based hydrosilylation reaction catalyst of component d was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a2 was 5.40, and the content of platinum metal in the solid content was 22 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0081] Example 2 34.5 parts by weight of vinyl-functional polydimethylsiloxane of component a2, 102.4 parts by weight of MQ silicone resin of component b, 85.3 parts by weight of toluene, 0.283 parts by weight of methylhydrogenpolysiloxane of component c, and 0.491 parts by weight of 20% solution of cure retarder of component e1 were mixed well at room temperature, and 0.355 parts by weight of platinum-based hydrosilylation reaction catalyst of component d was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a2 was 5.40, and the content of platinum metal in the solid content was 22 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0082] Example 3 36.2 parts by weight of vinyl-functional polydimethylsiloxane of component a3, 100.3 parts by weight of MQ silicone resin of component b, 86.0 parts by weight of toluene, 0.297 parts by weight of methylhydrogenpolysiloxane of component c, and 0.840 parts by weight of 20% solution of cure retarder of component e2 were mixed well at room temperature, and 0.806 parts by weight of platinum-based hydrosilylation reaction catalyst of component d was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a3 was 1.55, and the content of platinum metal relative to the solid content was 50 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0083] Example 4 36.4 parts by weight of vinyl-functional polydimethylsiloxane of component a2, 99.4 parts by weight of MQ silicone resin of component b, 30.9 parts by weight of toluene, 0.703 parts by weight of methylhydrogenpolysiloxane of component c, and 0.491 parts by weight of 20% solution of cure retarder of component e1 were mixed well at room temperature, and 0.355 parts by weight of platinum-based hydrosilylation reaction catalyst of component d was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a2 was 12.7, and the content of platinum metal in the solid content was 22 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0084] Example 5 36.4 parts by weight of vinyl-functional polydimethylsiloxane of component a2, 99.4 parts by weight of MQ silicone resin of component b, 86.4 parts by weight of toluene, 1.29 parts by weight of methylhydrogenpolysiloxane of component c, and 0.491 parts by weight of 20% solution of cure retarder of component e1 were mixed well at room temperature, and 0.355 parts by weight of platinum-based hydrosilylation reaction catalyst of component d was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a2 was 23.3, and the content of platinum metal in the solid content was 22 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0085] Comparative Example 1 43.1 parts by weight of vinyl-functional polydimethylsiloxane of component a2, 88.9 parts by weight of MQ silicone resin of component b, 90.2 parts by weight of toluene, 0.356 parts by weight of methylhydrogenpolysiloxane of component c, and 0.491 parts by weight of 20% solution of cure retarder of component e1 were mixed well at room temperature, and 0.355 parts by weight of platinum-based hydrosilylation reaction catalyst of component d was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a2 was 5.40, and the content of platinum metal relative to the solid content was 22 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0086] Comparative Example 2 43.1 parts by weight of vinyl-functional polydimethylsiloxane (component a3), 89.5 parts by weight of MQ silicone resin (component b), 89.9 parts by weight of toluene, 0.353 parts by weight of methylhydrogenpolysiloxane (component c), and 0.840 parts by weight of 20% solution of cure retarder (component e2) were mixed thoroughly at room temperature, and 0.806 parts by weight of platinum-based hydrosilylation reaction catalyst (component d) was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a3 was 1.55, and the content of platinum metal relative to the solid content was 50 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0087] Comparative Example 3 36.2 parts by weight of vinyl-functional polydimethylsiloxane of component a1, 99.6 parts by weight of MQ silicone resin of component b, 30.8 parts by weight of toluene, 0.332 parts by weight of methylhydrogenpolysiloxane of component c, and 0.71 parts by weight of 20% solution of cure retarder of component e1 were mixed well at room temperature, and 0.645 parts by weight of platinum-based hydrosilylation reaction catalyst of component d was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a1 was 23.0, and the content of platinum metal in the solid content was 40 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0088] Comparative Example 4 43.1 parts by weight of vinyl-functional polydimethylsiloxane of component a1, 88.9 parts by weight of MQ silicone resin of component b, 34.7 parts by weight of toluene, 0.434 parts by weight of methylhydrogenpolysiloxane of component c, and 0.75 parts by weight of 20% solution of cure retarder of component e1 were mixed well at room temperature, and 0.645 parts by weight of platinum-based hydrosilylation reaction catalyst of component d was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a1 was 25.3, and the content of platinum metal in the solid content was 40 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0089] Comparative Example 5 50.0 parts by weight of vinyl-functional polydimethylsiloxane (component a1), 78.1 parts by weight of MQ silicone resin (component b), 38.5 parts by weight of toluene, 0.350 parts by weight of methylhydrogenpolysiloxane (component c), and 0.75 parts by weight of 20% solution of cure retarder (component e1) were mixed thoroughly at room temperature, and 0.645 parts by weight of platinum-based hydrosilylation reaction catalyst (component d) was added to the mixture to obtain a curable organopolysiloxane composition. The molar ratio (SiH / Vi ratio) of SiH groups in component c to the amount of alkenyl groups in component a1 was 17.6, and the content of platinum metal relative to the solid content was 40 ppm. The composition was cured by the method described above, and the adhesive strength to a PMMA plate, viscoelasticity, and stress-strain were measured by the methods described above. The evaluation results are shown in Table 2.
[0090] [Table 2]
[0091] As shown in Table 2, the pressure-sensitive adhesive layer-forming organopolysiloxane compositions of Examples 1 to 5 have a mass ratio of linear organopolysiloxane to organopolysiloxane resin within the range specified in the present invention, use a high molecular weight organopolysiloxane resin, and employ a combination in which the vinyl content in the linear organopolysiloxane is above a certain level, but have sufficient curability, a storage modulus G' at 25°C of 1.0 MPa or more, a tensile stress at 500% strain of 0.50 MPa or more, and an adhesive strength of 1300 gf / inch or more. From these results, the pressure-sensitive adhesive layer-forming organopolysiloxane compositions of these Examples have a relatively high storage modulus and tensile stress, and have adhesive strength sufficient for practical use.
[0092] On the other hand, in Comparative Examples 1 and 2 in which the mass ratio of the linear organopolysiloxane to the organopolysiloxane resin was not within the range specified in the present invention, the storage modulus G' at 25°C was 1.0 MPa or less and the adhesive strength was 1,300 gf / inch or less, failing to achieve the required properties of the present invention.
[0093] In addition, in Comparative Examples 3 to 5, which use a linear organopolysiloxane with a low vinyl content, the tensile stress at 500% strain was less than 0.50 MPa even when the mass ratio of the linear organopolysiloxane to the organopolysiloxane resin was adjusted, and the required characteristics of the present invention could not be achieved. From the above, it was confirmed that the vinyl content in the linear organopolysiloxane is at a certain level or more, the mass ratio of the linear organopolysiloxane to the organopolysiloxane resin is at a certain level or more, and selective use of a high molecular weight organopolysiloxane resin and a linear organopolysiloxane with a high vinyl content are necessary elements for obtaining a pressure-sensitive adhesive layer that has a relatively high storage modulus and tensile stress and has sufficient adhesive strength for practical use.
Claims
1. (A) a linear organopolysiloxane having an average of more than one alkenyl group in the molecule; (B) an organopolysiloxane resin in which the sum of the content of hydroxyl groups and hydrolyzable groups relative to the total silicon atoms in the molecule is 9 mol % or less, and the weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) relative to standard polystyrene is 4,500 or more; (C) an organohydrogenpolysiloxane having at least two Si—H bonds in the molecule; (D) an effective amount of a hydrosilylation reaction catalyst, and Optionally, (A') a linear organopolysiloxane that does not contain a carbon-carbon double bond-containing reactive group in the molecule. The composition comprises Vinyl (CH) in the alkenyl group of component (A) 2 the content of (═CH) moieties is within the range of 0.04 to 0.300 mass %, the mass ratio of component (B) to the sum of components (A) and (A') is within the range of 1.75 to 1.90, the amount of component (C) is an amount such that the ratio (molar ratio) of the amount of substance of SiH groups in component (C) to the sum of the amounts of substances of alkenyl groups in components (A) and (B) is 0.1 to 100, The pressure-sensitive adhesive layer obtained by curing the composition has a shear storage modulus G' at 25°C of 1.0 MPa or more and a stress at 500% strain at 25°C of 0.50 MPa or more.
2. 2. The organopolysiloxane composition for forming a pressure-sensitive adhesive layer according to claim 1, wherein the adhesive strength of a 50 μm-thick pressure-sensitive adhesive layer obtained by curing the composition against a 2 mm-thick polymethyl methacrylate sheet is in the range of 1,300 gf / inch or more, as measured at a tensile speed of 300 mm / min using the 180° peel test method according to JIS Z 0237.
3. 3. The organopolysiloxane composition for forming a pressure-sensitive adhesive layer according to claim 1 or 2, characterized in that the adhesive strength of a 50 μm-thick pressure-sensitive adhesive layer obtained by curing the composition against a 2 mm-thick polymethyl methacrylate sheet is in the range of 1,400 gf / inch or more, as measured at a tensile speed of 300 mm / min using the 180° peel test method in accordance with JIS Z 0237.
4. At least a portion of component (A) is (A1) a crude rubber-like alkenyl-containing organopolysiloxane having a viscosity of 100,000 mPa·s or more at 25°C or a plasticity in the range of 50 to 200 as measured in accordance with the method specified in JIS K6249, and the vinyl (CH 2 a linear organopolysiloxane having a content of (=CH) moieties in the range of 0.02 to 0.400 mass %, The organopolysiloxane resin mixture of component (B) is 3 SiO 1/2 units (wherein R is a monovalent organic group, and 90 mol % or more of R are alkyl groups or phenyl groups having 1 to 6 carbon atoms; M units) and SiO 4/2 An organopolysiloxane resin mixture consisting essentially of units (Q units), 4. The pressure-sensitive adhesive layer-forming organopolysiloxane composition according to claim 1, wherein the amount of component (D) is in the range of 0.1 to 200 ppm, calculated as the platinum-based metal content in the solid content of the composition.
5. 5. The pressure-sensitive adhesive layer-forming organopolysiloxane composition according to any one of claims 1 to 4, wherein component (A) is a linear organopolysiloxane having, on average, more than one alkenyl group per molecule bonded to a silicon atom at a site other than the molecular chain terminals.
6. 6. The organopolysiloxane composition capable of forming a pressure-sensitive adhesive layer according to claim 1, wherein the amount of component (C) is an amount such that the ratio (molar ratio) of the amount of substance of SiH groups in component (C) to the sum of the amounts of substances of alkenyl groups in components (A) and (B) is 20 to 60.
7. A pressure-sensitive adhesive layer obtained by curing the organopolysiloxane composition for forming a pressure-sensitive adhesive layer according to any one of claims 1 to 6.
8. A laminate comprising a film-like substrate and a pressure-sensitive adhesive layer formed by curing the organopolysiloxane composition capable of forming a pressure-sensitive adhesive layer according to any one of claims 1 to 6.
9. 9. The laminate of claim 8, wherein one or more film-like substrates are provided with a release layer for the pressure-sensitive adhesive layer.
10. 7. An elastic adhesive member obtained by curing the pressure-sensitive adhesive layer-forming organopolysiloxane composition according to any one of claims 1 to 6.
11. An electronic device or electrical device comprising the elastic adhesive member according to claim 10.
12. A speaker comprising the elastic adhesive member according to claim 10.
Citation Information
Patent Citations
Pressure-sensitive silicone adhesive having high adhesion to low-energy substrate
JP1993214316A
Silicone pressure-sensitive adhesive
JP1995197008A
Addition-curable silicone rubber composition and pressure-sensitive adhesive rubber sheet
JP2006225420A
Silicone-based pressure sensitive adhesive composition and pressure-sensitive adhesive tape or sheet
JP2009051916A
Optical stack and image display device comprising same
WO2017082654A1