Apparatus and process for producing natural fiber filling materials
The apparatus addresses low heat dissipation and hydraulic cylinder resistance by incorporating advanced cooling and lubrication mechanisms, ensuring efficient operation in producing natural fiber filled materials.
Patent Information
- Application Number
- JP2024125162
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2023-08-04
- Filing Date
- 2024-07-31
- Publication Date
- 2025-11-17
- Estimated Expiration
- 2044-07-31
AI Technical Summary
Existing equipment for producing natural fiber filled materials faces issues with low heat dissipation efficiency in control boxes due to natural ventilation and high resistance to expansion and contraction of hydraulic cylinders due to material friction.
The apparatus includes a heat dissipation mechanism with semiconductor cooling sheets, fan blades, and a lubrication mechanism with rotating seals to enhance cooling and lubrication, respectively, using a combination of motors, gears, and air circulation to improve efficiency.
The apparatus effectively dissipates heat from control boxes and lubricates hydraulic cylinders, enhancing operational efficiency and reducing friction-related issues, thereby improving the production process.
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Abstract
Description
[Technical Field]
[0001] The present invention is in the field of board technology, and more particularly relates to an apparatus and process for producing natural fiber-filled materials. [Background technology]
[0002] Planks are flat rectangular sheets of material made to standard sizes and used in the building industry as wall, ceiling or floor components, and often refer to forged, rolled or cast metal plates, but also include wood planks, furniture planks, building planks, engineered planks and wood board materials, although it is well known that planks are often manufactured using equipment for producing natural fiber filled materials.
[0003] However, existing equipment for producing natural fiber filled materials still has certain defects when used. First, existing equipment for producing natural fiber filled materials often simply uses natural ventilation to dissipate heat from the control box on the hydraulic press, but the low heat dissipation effect of natural ventilation causes a problem of low heat dissipation efficiency of the control box.
[0004] Next, existing devices for producing natural fiber filled materials often use hydraulic presses to press-mold mixed fiber felt, which has the problem of high resistance to expansion and contraction of the hydraulic cylinder over long periods of use due to factors such as material friction between the cylinder and the telescopic rod. Summary of the Invention [Problem to be solved by the invention]
[0005] SUMMARY OF THE INVENTION In order to solve the above problems, the present invention aims to provide an apparatus and process for producing natural fiber filling materials that solves the problems described in the background art above. [Means for solving the problem]
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] The apparatus for producing natural fiber filling materials comprises a floor, a mixed fiber felt manufacturing machine, an open-type oil heating mold, a hydraulic press, a single-sided roller adhesive applicator, a cold press, a lower mold, a hydraulic cylinder, an upper mold, a control box, a heat dissipation mechanism and a lubrication mechanism. The floor is equipped with the mixed fiber felt manufacturing machine, the open-type oil heating mold, the hydraulic press, the single-sided roller adhesive applicator and the cold press, the hydraulic press is equipped with a lower mold and a hydraulic cylinder, the telescopic end of the hydraulic cylinder is slidably connected to the hydraulic press and the telescopic end of the hydraulic cylinder is fixedly connected to the upper mold, the hydraulic press is equipped with a control box, the control box is equipped with a heat dissipation mechanism and the hydraulic press is equipped with a lubrication mechanism.
[0008] Preferably, the heat dissipation mechanism includes a vent hole, an intake hole, a mounting shell, a semiconductor cooling sheet, a first motor, a first bevel gear, a fan blade, a mounting plate, a filter screen, a mounting rod, a rotating shaft, a second bevel gear, a top plate, a scraper blade, and an elastic air bag; the control box has a vent hole and an intake hole; a mounting shell is fixedly connected to the top of the control box; a semiconductor cooling sheet is fixedly attached to the mounting shell; a cold end of the semiconductor cooling sheet is located inside the mounting shell and a hot end of the semiconductor cooling sheet is located outside the mounting shell; a first motor is fixedly attached to the mounting shell; a first bevel gear is fixedly fitted to the outside of an output end of the first motor; a fan blade is fixedly connected to the output end of the first motor; a mounting plate is fixedly attached to the mounting shell; a filter screen is fixedly connected to the mounting plate; a mounting rod is fixedly attached to the mounting shell; a rotating shaft is attached to the mounting rod via a bearing; and the rotating shaft is fixed to the mounting plate. The rotary shaft is rotatably connected to the top plate, and the top plate is slidably connected to the scraper blade, which is slidably connected to the filter screen and the mounting plate. A semiconductor cooling sheet is provided to cool the air. The first motor is started to drive the output end to rotate, which drives the fan blade to rotate and blow air, accelerating the rapid circulation of cool air and improving the heat dissipation effect of the control box. The filter screen can filter dust in the air. When the first motor drives the output end to rotate, it can drive the first bevel gear to rotate. Due to the meshing relationship, the first bevel gear receives force to drive the second bevel gear to rotate, thereby driving the rotary shaft to rotate. Thus, the top plate drives the scraper blade to slide along the surface of the filter screen, cleaning the dust attached to the filter screen and avoiding clogging of the filter screen. After the scraper blade is worn and thinned after long-term use,The deformation of the elastic air bag can push the scraper blade into contact with the filter screen, ensuring the cleaning effect of the scraper blade.
[0009] Preferably, a second bevel gear is fixedly fitted to the outside of the rotating shaft, and the second bevel gear meshes with the first bevel gear, and due to this meshing relationship, when the first bevel gear receives a force and rotates, it can drive the second bevel gear to rotate.
[0010] Preferably, an elastic air bag is attached to the scraper blade, and the other end of the elastic air bag is attached to a rotating shaft, so that the scraper blade can be connected and used by providing the elastic air bag.
[0011] Preferably, a plurality of the fan blades are provided, and the plurality of fan blades are arranged in an annular array at the output end of the first motor, and by providing the fan blades, when the fan blades are rotated under force, they can blow air to flow quickly.
[0012] Preferably, the lubrication mechanism includes a guide tube, an oil storage cylinder, a seal ball, a support shaft, a rotating end, a first pulley, a mounting plate, a second motor, a second pulley, a belt, a locking hole, an elastic block, and a locking ball, and the guide tube is fixedly connected in the hydraulic press, the oil storage cylinder is fixedly connected to the hydraulic press, the seal ball is rotatably connected in the oil storage cylinder, a support shaft is fixedly connected to the seal ball, the support shaft is rotatably connected to the oil storage cylinder, and the rotating end is fixed to the seal ball. The rotating end is rotatably connected to an oil storage cylinder, a first pulley is fixedly fitted to the outside of the rotating end, a mounting plate is fixedly connected to the inside of the oil storage cylinder, a second motor is fixedly attached to the mounting plate, an output shaft of the second motor is rotatably connected to the mounting plate, a second pulley is fixedly fitted to the outside of the output shaft of the second motor, a belt is jointly installed between the second pulley and the first pulley, a locking hole is opened in the output shaft of the second motor, and an elastic block is adhered to the inside of the oil storage cylinder. A locking ball is glued in the elastic block, and the locking ball is slidably connected to the locking hole. The second motor drives the output shaft to rotate, thereby driving the second pulley to rotate, and then driving the belt to transmit power, and finally driving the first pulley to rotate. The first pulley is subjected to a force to drive the rotating end to rotate, thereby driving the sealing ball to bend, which causes the through hole opened in the sealing ball to rotate, and thus the oil storage cylinder to enter a flow state. In this process, the locking hole is subjected to a force to drive the locking ball The locking ball pushes out, and the locking ball is subjected to force and pushes the elastic block to deform, and finally the locking ball breaks away from the locking hole, and under the action of force, the locking ball slides along the surface of the output shaft of the second motor, and when the locking ball slides into the next locking hole, the elastic block restores its deformation and pushes the locking ball into the locking hole, restricting the output shaft of the second motor and thereby accurately controlling the rotation position of the sealing ball, and finally the lubricating oil flows into the hydraulic press through the guide tube, and the lubricating oil contacts the telescopic end of the hydraulic cylinder and lubricates the hydraulic cylinder.
[0013] Preferably, a plurality of the locking holes are provided, and the plurality of locking holes are arranged in an annular array on the output shaft of the second motor, and by providing the locking holes, it becomes easy to achieve a locking connection in combination with the locking hole ball.
[0014] The method of using the apparatus for producing natural fiber filling materials specifically includes: Step 1: preparing filaments from wood fiber, hemp fiber and polypropylene fiber, the mass ratio of wood fiber, hemp fiber and polypropylene fiber being (1-3):(3-5):(3-5), and weaving the obtained filamentous fibers into a mixed fiber felt by a mixed fiber felt making machine through opening, pre-mixing, mixing and separating, carding, crossing, wrapping, pre-needling, main needling and cutting, and then placing the mixed fiber felt into an open oil-heated mold and heating it in the open oil-heated mold at a temperature of 200-240°C for 1-2 minutes; Step 2: Take out the soft mixed fiber felt and put it into the lower mold. Apply 20-25Mpa pressure with a hydraulic press to keep the mixed fiber felt in the mold for 2-3 minutes, and then take out the molded natural fiber substrate. In this process, a control box is provided to control the use of the hydraulic cylinder, and to ensure that the electronic components in the control box can operate at normal temperatures. The semiconductor cooling sheet is then activated to cool the air. The first motor is then activated to drive the output end to rotate, thereby driving the fan blades to rotate and blow out air, accelerating the rapid circulation of cool air and improving the heat dissipation effect of the control box. The filter screen can filter the dust in the air. When the first motor drives the output end to rotate, it can drive the first bevel gear to rotate. Due to the meshing relationship, the first bevel gear is forced to rotate the second bevel gear, thereby driving the rotating shaft to rotate. This allows the top plate to drive the scraper blade to slide along the surface of the filter screen, cleaning the dust adhering to the filter screen and avoiding clogging of the filter screen. After the scraper blade is worn and thinned after long-term use, the elastic air bag can deform and press the scraper blade to contact the filter screen, ensuring the cleaning effect of the scraper blade. Step 3. The second motor is started to drive the output shaft to rotate, which drives the second pulley to rotate, and then drives the belt to transmit power. Finally, the first pulley is driven to rotate, and the first pulley is forced to rotate its rotating end, which drives the sealing ball to bend, causing the through hole in the sealing ball to rotate, and the oil storage cylinder to enter a fluid state. In this process, the locking hole is forced to push the locking ball out, and the locking ball is forced to press the elastic block to deform. Finally, the locking ball is released from the locking hole. Due to the force, the locking ball slides along the surface of the output shaft of the second motor. When the locking ball slides into the next locking hole, the elastic block restores its deformation and presses the locking ball into the locking hole, restricting the output shaft of the second motor and thereby accurately controlling the rotation position of the sealing ball. Step 4. The lubricating oil flows into the hydraulic press through the guide tube, and contacts the telescopic end of the hydraulic cylinder to lubricate the hydraulic cylinder. Next, the natural fiber substrate is placed back into the open oil-heated mold, the soft mixed fiber felt is removed and placed in the lower mold, a pressure of 315-500T is applied in the hydraulic press, the mixed fiber felt is held in the lower mold for 8-10 seconds, the molded natural fiber core material is removed, adhesive is applied to the two boards with a single-sided roller adhesive applicator for later use, the core material is placed between the two boards, and they are placed in a cold press for 1-2 minutes, and the molded natural fiber substrate is removed (step 5). [Effects of the Invention]
[0015] The beneficial effects of the present invention are as follows: The present invention relates to an apparatus for producing natural fiber filled materials, which has the function of quickly dissipating heat from the control box on the cold press and the feature of being able to lubricate the hydraulic cylinder on the cold press, and the apparatus has the following beneficial effects in the specific use process:
[0016] First, structures such as a heat dissipation mechanism, vents, intake holes, mounting shell, semiconductor cooling sheet, first motor, first bevel gear, fan blades, mounting plate, and filter screen are provided. The semiconductor cooling fins can cool the air. The first motor, first bevel gear, and other structures drive the fan blades to rotate, blowing air and accelerating the flow of cool air. This performs heat dissipation for the control box and works in conjunction with the filter screen to filter dust in the air. The top plate, elastic airbag, and other structures work in conjunction with the scraper blade to push the filter screen and clean it, preventing it from clogging.
[0017] Next, the lubrication mechanism, guide tube, oil storage cylinder, sealing ball, support shaft, rotating end, first pulley, mounting plate, second motor, second pulley, belt, etc. are provided. The second motor, second pulley, belt, etc. structures drive the sealing ball to rotate, thereby opening the oil storage cylinder and allowing the lubricating oil to circulate, completing the lubrication of the hydraulic cylinder. In cooperation with the locking hole, locking ball, etc. structures, the output shaft of the second motor can be controlled, thereby accurately controlling the position of the sealing ball for use. [Brief explanation of the drawings]
[0018] For ease of explanation, the present invention will now be described in detail with reference to the following specific examples and drawings.
[0019] [Figure 1] FIG. 1 is a three-dimensional view of the overall structure of the present invention. [Figure 2] FIG. 2 is a front cross-sectional view of the hydraulic press of FIG. 1 of the present invention. [Figure 3] FIG. 2 is a side cross-sectional view of the hydraulic press of FIG. 1 of the present invention. [Figure 4] FIG. 3 is an enlarged view of the control box of FIG. 2 of the present invention. [Figure 5] 5 is a partial enlarged view of the heat dissipation mechanism of FIG. 4 of the present invention. [Figure 6]FIG. 6 is an enlarged view of part A of FIG. 5 according to the present invention. [Figure 7] FIG. 4 is an enlarged view of the lubrication mechanism of FIG. 3 according to the present invention. [Figure 8] FIG. 8 is an enlarged view of part B of FIG. 7 according to the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0020] As shown in Figures 1 to 8, in this specific embodiment, the following technical solutions are adopted:
[0021] Working Example: The apparatus for producing natural fiber filling materials comprises a floor 1, a mixed fiber felt manufacturing machine 2, an open-type oil heating mold 3, a hydraulic press 4, a single-sided roller adhesive applicator 5, a cold press 6, a lower mold 7, a hydraulic cylinder 8, an upper mold 9, a control box 10, a heat dissipation mechanism 11 and a lubrication mechanism 12. The floor 1 is equipped with the mixed fiber felt manufacturing machine 2, the open-type oil heating mold 3, the hydraulic press 4, the single-sided roller adhesive applicator 5 and the cold press 6, the hydraulic press 4 is equipped with the lower mold 7 and the hydraulic cylinder 8, the telescopic end of the hydraulic cylinder 8 is slidably connected to the hydraulic press 4, the telescopic end of the hydraulic cylinder 8 is fixedly connected to the upper mold 9, and the hydraulic press 4 is equipped with a control box 10.
[0022] Here, the control box 10 is provided with a heat dissipation mechanism 11, which includes a vent hole 111, an intake hole 112, a mounting shell 113, a semiconductor cooling sheet 114, a first motor 115, a first bevel gear 116, a fan blade 117, a mounting plate 118, a filter screen 119, a mounting rod 1191, a rotating shaft 1192, a second bevel gear 1192, a top plate 1193, a scraper blade 1194, and an elastic air bag 1195. The control box 10 is provided with the vent hole 111 and the intake hole 112. 0, a mounting shell 113 is fixedly connected, a semiconductor cooling sheet 114 is fixedly mounted in the mounting shell 113, the cold end of the semiconductor cooling sheet 114 is located inside the mounting shell 113, and the hot end of the semiconductor cooling sheet 114 is located outside the mounting shell 113, a first motor 115 is fixedly mounted in the mounting shell 113, a first bevel gear 116 is fixedly fitted to the outside of the output end of the first motor 115, and a fan blade 117 is fixedly connected to the output end of the first motor 115, and the fan blade 117 A plurality of fan blades 117 are arranged in an annular array at the output end of the first motor 115. By providing the fan blades 117, the fan blades 117 can blow air and flow quickly when they are rotated under the force. A mounting plate 118 is fixedly mounted in the mounting shell 113, a filter screen 119 is fixedly connected in the mounting plate 118, a mounting rod 1191 is fixedly mounted in the mounting shell 113, and a rotating shaft 1191 is mounted in the mounting rod 1191 through a bearing. A rotating shaft 1192 is mounted, and the rotating shaft 1192 is rotatably connected to the mounting plate 118. A second bevel gear 11921 is fixedly fitted to the outer side of the rotating shaft 1192. The second bevel gear 11921 meshes with the first bevel gear 116. Due to this meshing relationship, when the first bevel gear 116 receives a force and rotates, it can drive and rotate the second bevel gear 11921. A top plate 1193 is slidably connected within the rotating shaft 1192. A scraper blade 1194 is fixedly connected to the top plate 1193.The scraper blade 1194 is slidably connected to the filter screen 119 and the mounting plate 118. An elastic air bag 1195 is attached to the scraper blade 1194, and the other end of the elastic air bag 1195 is attached to the rotating shaft 1192. The elastic air bag 1195 is provided to connect and use the scraper blade 1194. The semiconductor cooling sheet 114 is provided to cool the air. The first motor 115 is started to drive the output end to rotate, which drives and rotates the fan blade 117, which blows air to accelerate the rapid circulation of cool air and improve the heat dissipation effect on the control box 10. The filter screen 119 can filter dust in the air. The first motor 115 is driven to rotate the output end. When the first bevel gear 1192 is engaged, it can drive the first bevel gear 116 to rotate. Due to the meshing relationship, the first bevel gear 116 receives a force to drive the second bevel gear 11921 to rotate, thereby driving the rotating shaft 1192 to rotate. As a result, the top plate 1193 drives the scraper blade 1194 to slide along the surface of the filter screen 119, cleaning the dust adhering to the filter screen 119 and avoiding clogging of the filter screen 119. After the scraper blade 1194 is worn and thinned due to long-term use, the deformation of the elastic air bag 1195 can push the scraper blade 1194 to contact the filter screen 119, ensuring the cleaning effect of the scraper blade 1194.
[0023] Here, the hydraulic press 4 is provided with a lubrication mechanism 12, and the lubrication mechanism 12 includes a guide tube 121, an oil storage cylinder 122, a seal ball 123, a support shaft 124, a rotating end 125, a first pulley 126, a mounting plate 127, a second motor 128, a second pulley 129, a belt 1291, a locking hole 1292, an elastic block 1293, and a locking ball 1294. The guide tube 121 is fixedly connected to the hydraulic press 4, the oil storage cylinder 122 is fixedly connected to the hydraulic press 4, and the seal ball is provided in the oil storage cylinder 122. A first pulley 126 is fixedly fitted to the outer surface of the rotating end 125. A mounting plate 127 is fixedly connected to the inside of the oil storage cylinder 122. A second motor 128 is fixedly attached to the mounting plate 127. The output of the second motor 128 is The shaft is rotatably connected to a mounting plate 127, a second pulley 129 is fixedly fitted on the outer side of the output shaft of the second motor 128, a belt 1291 is jointly provided between the second pulley 129 and the first pulley 126, a locking hole 1292 is opened in the output shaft of the second motor 128, a plurality of the locking holes 1292 are provided, and the plurality of locking holes 1292 are arranged in a circular array on the output shaft of the second motor 128, and the provision of the locking hole 1292 makes it easy to combine with a locking bolt 1294 to realize a locking connection, and the oil storage cylinder 12 2, an elastic block 1293 is bonded in the elastic block 1293, and a locking ball 1294 is bonded in the locking hole 1292, and the locking ball 1294 is slidably connected to the locking hole 1292. The second motor 128 drives the output shaft to rotate, drives the second pulley 129 to rotate, thereby driving the belt 1291 to transmit power, and finally drives the first pulley 126 to rotate, and the first pulley 126 receives force to drive the rotating end 125 to rotate, driving the sealing ball 123 to bend, thereby rotating the through hole opened in the sealing ball 123,This puts the oil storage cylinder 122 into a flowing state. In this process, the locking hole 1292 is subjected to a force to push out the locking ball 1294, and the locking ball 1294 is subjected to a force to push the elastic block 1293, causing it to deform. Finally, the locking ball 1294 is released from the locking hole 1292. Due to the force, the locking ball 1294 slides along the surface of the output shaft of the second motor 128. When the locking ball 1294 slides into the next locking hole 1292, the elastic block 1293 restores its deformation and pushes the locking ball 1294 into the locking hole 1292, restricting the output shaft of the second motor 128 and thereby accurately controlling the rotation position of the seal ball 123. Finally, the lubricating oil flows into the hydraulic press 4 through the guide tube 121. The lubricating oil contacts the telescopic end of the hydraulic cylinder 8 and lubricates the hydraulic cylinder 8.
[0024] The method of using the apparatus for producing natural fiber filling materials specifically includes: Step 1: Making wood fiber, hemp fiber and polypropylene fiber into filaments, the mass ratio of wood fiber, hemp fiber and polypropylene fiber is 2:4:4, and the filamentous fibers obtained as above are woven into a mixed fiber felt by a mixed fiber felt manufacturing machine 2 through opening, pre-mixing, mixing and separation, carding, crossing, wrapping, pre-needling, main needling and cutting, and the mixed fiber felt is placed in an open oil-heated mold 3 and heated in the open oil-heated mold 3 at a temperature of 220°C for 1.5 minutes; Step 2: Next, the soft mixed fiber felt is taken out and placed in the lower mold 7, and the hydraulic press 4 is used to apply a pressure of 22 MPa to hold the mixed fiber felt in the mold for 2.5 minutes, and then the molded natural fiber substrate is taken out. In this process, the control box 10 is provided to control and operate the hydraulic cylinder 8. In order to ensure that the electronic components in the control box 10 can operate at normal temperatures, the semiconductor cooling sheet 114 is activated to cool the air. The first motor 115 is activated to drive the output end to rotate, which drives and rotates the fan blades 117, which blow air to accelerate the rapid circulation of cool air and improve the heat dissipation effect of the control box 10. The filter screen 119 can filter out dust in the air. When the first motor 115 drives and rotates the output end, it can drive and rotate the first bevel gear 116, and due to the meshing relationship, the first The first bevel gear 116 receives the force to drive the second bevel gear 11921 to rotate, thereby driving the rotating shaft 1192 to rotate, so that the top plate 1193 drives the scraper blade 1194 to slide along the surface of the filter screen 119, cleaning the dust adhering to the filter screen 119 and avoiding the clogging of the filter screen 119. After the scraper blade 1194 is worn and thinned due to long-term use, the deformation of the elastic air bag 1195 can push the scraper blade 1194 to contact the filter screen, thereby ensuring the cleaning effect of the scraper blade 1194. Step 3. The second motor 128 is started to drive the output shaft to rotate, which drives the second pulley 129 to rotate, which in turn drives the belt 1291 to transmit power, and finally drives the first pulley 126 to rotate. The first pulley 126 receives a force to drive the rotating end 125 to rotate, which drives the sealing ball 123 to bend, which causes the through hole opened in the sealing ball 123 to rotate, thereby putting the oil storage cylinder 122 into a flow state. In this process, the locking hole 1292 is forced to push out the locking ball 1294, and the locking ball 1294 is forced to push the elastic block 1293. The locking ball 1294 is pressed and deformed, and finally, the locking ball 1294 is released from the locking hole 1292. Under the action of force, the locking ball 1294 slides along the surface of the output shaft of the second motor 128. When the locking ball 1294 slides into the next locking hole 1292, the elastic block 1293 restores its deformation and presses the locking ball 1294 into the locking hole 1192, restricting the output shaft of the second motor 128, thereby accurately controlling the rotation position of the sealing ball 123. Finally, the lubricating oil flows into the hydraulic press 4 through the guide tube 121, and the lubricating oil contacts the telescopic end of the hydraulic cylinder 8 to lubricate the hydraulic cylinder 8. Step 4. Next, the natural fiber substrate is placed back into the open oil-heated mold 3, the soft mixed fiber felt is removed and placed into the lower mold 7, 400T of pressure is applied to the hydraulic press 4 to hold the mixed fiber felt in the lower mold 7 for 9 seconds, the molded natural fiber core material is removed for later use, adhesive is applied to two boards (density board, particle board, multi-layer board, oriented strand board, Orson pine board, etc.) using a single-sided roller adhesive applicator 5 for later use, the core material is placed between the two boards, and pressed in the cold press 6 for 1.5 minutes, and the molded natural fiber substrate is removed in step 5.
[0025] The above has illustrated and described the basic principles, main features, and advantages of the present invention, but those skilled in the art should understand that the present invention is not limited to the above examples, and the contents described in the above examples and descriptions are only for illustrating the principles of the present invention, and various modifications and improvements can be made to the present invention without departing from the spirit and scope of the present invention, and these various modifications and improvements are included in the scope of the present invention for which protection is sought, and the protection scope of the present invention for which protection is sought is defined by the appended claims and their equivalents. [Explanation of symbols]
[0026] The drawings include: 1 bed, 2 mixed fiber felt manufacturing machine, 3 open oil heating mold, 4 hydraulic press, 5 single-sided roller adhesive applicator, 6 cold press, 7 lower mold, 8 hydraulic cylinder, 9 upper mold, 10 control box, 11 heat dissipation mechanism, 12 lubrication mechanism, 111 ventilation hole, 112 intake hole, 113 mounting shell, 114 semiconductor cooling sheet, 115 first motor, 116 first bevel gear, 117 fan blade, 118 mounting plate, 119 filter screen, 1191 mounting rod, 1192 rotating shaft, 11921 second bevel gear, 1193 top plate, 1194 scraper blade, 1195 elastic air bag, 121 guide tube, 122 oil storage cylinder, 123 sealing ball, 124 support shaft, 125 rotating end, 126 First pulley, 127 mounting plate, 128 second motor, 129 second pulley, 1291 belt, 1292 locking hole, 1293 elastic block, 1294 locking ball.
Claims
1. 1. An apparatus for producing natural fiber filled materials, comprising: a bed, a mixed fiber felt making machine, an open oil heated mold, a hydraulic press, a single-sided roller adhesive applicator, a cold press, a lower mold, a hydraulic cylinder, an upper mold, a control box, a heat dissipation mechanism and a lubrication mechanism; The floor is provided with a mixed fiber felt manufacturing machine, an open oil heating mold, a hydraulic press, a single-sided roller adhesive applicator, and a cold press, the hydraulic press is provided with a lower mold and a hydraulic cylinder, the telescopic end of the hydraulic cylinder is slidably connected to the hydraulic press, and the telescopic end of the hydraulic cylinder is fixedly connected to the upper mold, the hydraulic press is provided with a control box, the control box is provided with a heat dissipation mechanism, and the hydraulic press is provided with a lubrication mechanism, The heat dissipation mechanism includes a vent hole, an intake hole, a mounting shell, a semiconductor cooling sheet, a first motor, a first bevel gear, a fan blade, a mounting plate, a filter screen, a mounting rod, a rotating shaft, a second bevel gear (11921), a top plate, a scraper blade, and an elastic air bag. Ventilation and intake are opened in the control box. A mounting shell is fixedly connected to the control box. A semiconductor cooling sheet is fixedly mounted in the mounting shell. The semiconductor cooling sheet has a cold end located inside the mounting shell and a hot end located outside the mounting shell. A first motor is fixedly mounted in the mounting shell. A first bevel gear is fixed to the outside of the output end of the first motor. a fan blade fixedly connected to the output end of the first motor, a mounting plate fixedly mounted within the mounting shell, a filter screen fixedly connected within the mounting plate, a mounting rod fixedly mounted within the mounting shell, a rotating shaft mounted within the mounting rod via a bearing, the rotating shaft rotatably connected to the mounting plate, a top plate slidably connected within the rotating shaft, a scraper blade fixedly connected to the top plate, and the scraper blade slidably connected to the filter screen and the mounting plate.
2. An apparatus for manufacturing natural fiber filling materials as described in claim 1, characterized in that a second bevel gear (11921) is fixedly fitted to the outside of the rotation shaft, and the second bevel gear (11921) meshes with the first bevel gear.
3. 2. The apparatus for manufacturing natural fiber filling materials according to claim 1, wherein an elastic air bag is attached to the scraper blade, and the other end of the elastic air bag is attached to a rotating shaft.
4. The apparatus for manufacturing natural fiber filling materials according to claim 1, characterized in that a plurality of the fan blades are provided, and the plurality of fan blades are arranged in an annular array at the output end of the first motor.
5. The lubrication mechanism includes a guide tube, an oil storage cylinder, a seal ball, a support shaft, a rotating end, a first pulley, a mounting plate, a second motor, a second pulley, a belt, a locking hole, an elastic block, and a locking ball, and the guide tube is fixedly connected within the hydraulic press, an oil storage cylinder is fixedly connected on the hydraulic press, a seal ball is rotatably connected within the oil storage cylinder, a support shaft is fixedly connected to the seal ball, the support shaft is rotatably connected to the oil storage cylinder, a rotating end is fixedly connected to the seal ball, the rotating end is rotatably connected to the oil storage cylinder, and the rotating end of the oil storage cylinder is fixedly connected to the seal ball.
2. The apparatus for manufacturing natural fiber filling materials according to claim 1, characterized in that: a first pulley is fixedly fitted on the outside; a mounting plate is fixedly connected inside the oil storage cylinder; a second motor is fixedly attached to the mounting plate; the output shaft of the second motor is rotatably connected to the mounting plate; a pulley 2 is fixedly fitted on the outside of the output shaft of the second motor; a belt is jointly provided between the second pulley and the first pulley; a locking hole is opened in the output shaft of the second motor; an elastic block is bonded inside the oil storage cylinder; a locking ball is bonded in the elastic block; and the locking ball is slidably connected to the locking hole.
6. The apparatus for manufacturing natural fiber filling materials according to claim 5, characterized in that a plurality of the locking holes are provided, and the plurality of locking holes are arranged in an annular array on the output shaft of the second motor.
7. The method for using the device for producing a natural fiber filling material according to any one of claims 1 to 6 comprises, in particular: Step 1: preparing filaments from wood fiber, hemp fiber and polypropylene fiber, the mass ratio of wood fiber, hemp fiber and polypropylene fiber being (1-3):(3-5):(3-5), and weaving the obtained filamentous fibers into a mixed fiber felt by a mixed fiber felt making machine through opening, pre-mixing, mixing and separating, carding, crossing, wrapping, pre-needling, main needling and cutting, and then placing the mixed fiber felt into an open oil-heated mold and heating it in the open oil-heated mold at a temperature of 200-240°C for 1-2 minutes; Step 2: take out the soft mixed fiber felt and put it into the lower mold, apply a pressure of 20-25 MPa to the hydraulic press to keep the mixed fiber felt in the mold for 2-3 minutes, and then take out the molded natural fiber substrate; In this process, a control box is provided to control and use the hydraulic cylinder; the semiconductor cooling sheet is activated to cool the air, ensuring that the electronic components in the control box can operate at normal temperatures; the first motor is activated to drive the output end to rotate, which drives the fan blades to rotate and blow air, accelerating the rapid circulation of cool air and improving the heat dissipation effect on the control box; the filter screen can filter out dust in the air; and when the first motor drives the output end to rotate, it can drive and rotate the first bevel gear, which engages. According to the relationship, the first bevel gear receives a force to drive the second bevel gear (11921) to rotate, thereby driving the rotating shaft to rotate, so that the top plate drives the scraper blade to slide along the surface of the filter screen, cleaning the dust adhering to the filter screen and avoiding the clogging of the filter screen. After the scraper blade is worn and thinned due to long-term use, the deformation of the elastic air bag can push the scraper blade to contact the filter screen, ensuring the cleaning effect of the scraper blade. Step 3. Step 4: The second motor is started to drive the output shaft to rotate, which drives the second pulley to rotate, and then drives the belt to transmit power. Finally, the first pulley is driven to rotate. The first pulley is subjected to a force to drive the rotating end to rotate, which drives the sealing ball to bend. This causes the through hole in the sealing ball to rotate, and the oil storage cylinder enters a fluid state. In this process, the locking hole is subjected to a force to push the locking ball out, and the locking ball is subjected to a force to press the elastic block to deform. Finally, the locking ball is released from the locking hole. Due to the force, the locking ball slides along the surface of the output shaft of the second motor. When the locking ball slides into the next locking hole, the elastic block restores its deformation and presses the locking ball into the locking hole, restricting the output shaft of the second motor and thereby accurately controlling the rotation position of the sealing ball. Finally, the lubricating oil flows into the hydraulic press through the guide tube, and contacts the telescopic end of the hydraulic cylinder to lubricate the hydraulic cylinder. and (5) step 5: next, placing the natural fiber substrate back into the open oil-heated mold, removing the soft mixed fiber felt and placing it in the lower mold, applying a pressure of 315-500T in a hydraulic press to hold the mixed fiber felt in the lower mold for 8-10 seconds, removing the molded natural fiber core, applying adhesive to the two boards with a single-sided roller adhesive applicator for later use, placing the core between the two boards, placing them in a cold press to press for 1-2 minutes, and removing the molded natural fiber substrate.
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