Light source device, vehicle-mounted light source device, and method for driving the light source device
The light source device with a light guide array in rectangular and triangular grids allows for flexible light distribution patterns, overcoming the limitation of mirroring light source arrays by using TIR lenses for enhanced illumination.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2026-03-18
AI Technical Summary
Existing light irradiation devices emit light in an array that mirrors the arrangement of light sources, limiting flexibility in light distribution patterns.
A light source device with a light guide array arranged in a combination of rectangular and triangular grids or concentric circles, allowing light to be emitted in a matrix that differs from the light source unit array, using TIR lenses to guide and distribute light.
Enables light to be irradiated in a pattern independent of the light source array, enhancing flexibility and uniformity of illumination.
Smart Images

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Abstract
Description
[Technical Field]
[0001] This disclosure pertains to a light source device. , an in-vehicle light source device and a method for driving the light source device Regarding. [Background technology]
[0002] Conventionally, a light irradiation device has been disclosed in which a lens cap is attached to each of a plurality of light-emitting diodes arranged in two dimensions at equal intervals in a predetermined planar area, and the directional angle of the emitted light from the lens caps narrows from the center of the planar area toward the outer edge. In this light irradiation device, the arrangement of the light sources is the same as the arrangement of the light emitted by the light sources (see, for example, Patent Document 1). [Prior art documents] [Patent Documents]
[0003] [Patent Document 1] Japanese Patent Publication No. 2015-167512 [Overview of the project] [Problems that the invention aims to solve]
[0004] The purpose of this disclosure is to provide a light source device and a light guide array that can irradiate light onto an array different from the array of the light source unit, regardless of the array of the light source unit. [Means for solving the problem]
[0005] A light source device according to one embodiment of the present disclosure is a light source device having a plurality of light source units that emit light, wherein each light source unit has a light-emitting element and a light-guiding member, and the plurality of light source units are arranged in a circular planar arrangement area in a combination of at least a rectangular grid and a triangular grid, or in concentric circles, and the light emitted by each of the plurality of light source units is arranged in a matrix in the irradiated area.
[0006] A light source device according to one embodiment of the present disclosure is a light source device having a plurality of light source units that emit light, wherein each light source unit has a light-emitting element and a light-guiding member, and the light emitted by each of the plurality of light source units is arranged in a matrix in the irradiated area, and at least a portion of the plurality of light source units are arranged in a state different from the arrangement of the light in the irradiated area within the arrangement area.
[0007] A light guide array according to one embodiment of the present disclosure comprises a plurality of light guide members, each of which guides light incident from a light-emitting element and then emits it to irradiate a region to be irradiated, and the plurality of light guide members are arranged in a circular planar arrangement area in a combination of at least a rectangular grid and a triangular grid, or in concentric circles, and the light emitted by each of the light guide members is arranged in a matrix in the region to be irradiated.
[0008] A light guide array according to one embodiment of the present disclosure comprises a plurality of light guide members, each of which guides light incident from a light-emitting element and then emits it to irradiate a region to be irradiated, the light irradiated by each of the plurality of light guide members is arranged in a matrix in the region to be irradiated, and at least a portion of the plurality of light guide members are arranged in a state different from the arrangement of the light in the region to be irradiated within the arrangement area. [Effects of the Invention]
[0009] According to one embodiment of the present disclosure, it is possible to provide a light source device and a light guide array that can irradiate light onto an array different from the array of light sources, regardless of the array of light sources. [Brief explanation of the drawing]
[0010] [Figure 1] Figure 1 shows an example of illumination using the light source device according to this embodiment. [Figure 2A] Figure 2A is a plan view showing an example of the external appearance of a light source device according to the embodiment. [Figure 2B] Figure 2B is a side view showing an example of the external appearance of a light source device according to the embodiment. [Figure 3A]FIG. 3A is a perspective view showing a configuration example of a light source device according to an embodiment. [Figure 3B] FIG. 3B is an enlarged view of a cross-section taken along the III-III arrow in FIG. 3A. [Figure 4] FIG. 4 is a partially enlarged view of region B in FIG. 3B. [Figure 5] FIG. 5 is a diagram showing a configuration example of an LED. [Figure 6] FIG. 6 is a diagram showing an arrangement example of various light source units. [Figure 7] FIG. 7 is a diagram showing an example of the direction of the optical axis of each of a plurality of light source units. [Figure 8] FIG. 8 is a diagram showing an example of the relationship between the central axis of the arrangement region and the direction of the optical axis of the light source unit. [Figure 9] FIG. 9 is a diagram showing an arrangement example within the irradiation region of the irradiation light by each light source unit. [Figure 10A] FIG. 10A is a diagram showing a first example of the arrangement of a plurality of light source units according to a modified example. [Figure 10B] FIG. 10B is a diagram showing a second example of the arrangement of a plurality of light source units according to a modified example. [Figure 10C] FIG. 10C is a diagram showing a third example of the arrangement of a plurality of light source units according to a modified example. [Figure 10D] FIG. 10D is a diagram showing a fourth example of the arrangement of a plurality of light source units according to a modified example. [Figure 10E] FIG. 10E is a diagram showing a fifth example of the arrangement of a plurality of light source units according to a modified example. [Figure 11] FIG. 11 is a diagram comparing a light source device according to an embodiment and a light source device according to a reference example. [Figure 12] FIG. 12 is a diagram for explaining the uniformity of illuminance. [Figure 13A] FIG. 13A is a diagram of the illuminance distribution of the irradiation light by the light source device according to the embodiment. [Figure 13B] FIG. 13B is a diagram of the illuminance distribution of the irradiation light by the light source device according to the reference example.
MODE FOR CARRYING OUT THE INVENTION
[0011] The embodiments for carrying out the invention will be described below with reference to the drawings. In the following description, parts with the same reference numerals appearing in multiple drawings indicate the same or equivalent parts or components.
[0012] Furthermore, the embodiments described below are illustrative examples of light source devices that embody the technical concept of the present invention, and the present invention is not limited to the embodiments described below. Unless otherwise specified, the dimensions, materials, shapes, relative arrangements, etc., of the components described below are intended to be illustrative and not to limit the scope of the present invention to those components alone. In addition, the size and positional relationships of the members shown in the drawings may be exaggerated to clarify the explanation.
[0013] In the diagrams shown below, directions may be indicated by the X, Y, and Z axes. The X direction along the X axis indicates a predetermined direction within the array plane in which the multiple light source units of the light source device according to the embodiment are arranged, the Y direction along the Y axis indicates a direction perpendicular to the X direction within the array plane, and the Z direction along the Z axis indicates a direction perpendicular to the array plane.
[0014] Furthermore, the direction in which the arrow points in the X direction is denoted as the +X direction, and the opposite direction of the +X direction is denoted as the -X direction; the direction in which the arrow points in the Y direction is denoted as the +Y direction, and the opposite direction of the +Y direction is denoted as the -Y direction; the direction in which the arrow points in the Z direction is denoted as the +Z direction, and the opposite direction of the +Z direction is denoted as the -Z direction. In this embodiment, as an example, multiple light sources are assumed to irradiate light towards the +Z direction. However, this does not restrict the orientation of the light source device when it is in use, and the orientation of the light source device is arbitrary.
[0015] In the following, an embodiment will be described using a smartphone having a light source device according to the embodiment as an example.
[0016] [Embodiment] <Example of illumination using light source device 1> First, referring to Figure 1, the illumination provided by the light source device 1 according to this embodiment will be described. Figure 1 is a diagram illustrating an example of the illumination provided by the light source device 1.
[0017] As shown in Figure 1, the smartphone 100 has a rear panel 101 and a light source device 1. The rear panel 101 is a plate-shaped member that forms part of the housing of the smartphone 100 and is located on the opposite side from the front part of the smartphone 100 where the operating parts of the smartphone 100, such as the touch panel, are provided. A substantially circular through hole 102 is formed in the rear panel 101.
[0018] The light source device 1 is installed inside the casing of the smartphone 100 so that it can emit light through the through-hole 102. The light source device 1 is a flashlight used for purposes such as a portable lighting device like a flashlight, or a lighting device that emits a flash for photography.
[0019] The light source device 1 emits illumination light 2 in the direction along the central axis of the through-hole 102 (+Z direction), illuminating objects such as people or other objects present in the direction of illumination. As shown in Figure 1, the light source device 1 is configured to illuminate a rectangular area called the illuminated area 3. The illuminated area 3 is, for example, a rectangular area where the ratio of the length in the longitudinal direction along the X direction to the length in the short direction along the Y direction is 4:3.
[0020] Furthermore, the irradiated area 3 is not limited to the surface area of a flat object such as a wall or screen, but may also be the surface area of an object with irregularities, or it may be a spatial area where no object exists.
[0021] <Example configuration of light source device 1> Next, the configuration of the light source device 1 will be described with reference to Figures 2A to 8. First, Figures 2A and 2B show an example of the external appearance of the light source device 1. Figure 2A is a plan view, and Figure 2B is a side view.
[0022] As shown in Figures 2A and 2B, the light source device 1 comprises a substrate 10 and a light guide array 11 provided on the surface of the substrate 10 in the +Z direction. The substrate 10 is a substantially square-shaped plate-like member and is a substrate equipped with wiring on which light-emitting elements such as LEDs (Light Emitting Diodes) and LDs (Laser Diodes) and various electrical elements can be mounted. The substrate 10 can be made of various materials such as a metal substrate, a paper phenolic substrate, a paper epoxy substrate, or a glass epoxy substrate.
[0023] The light guide array section 11 is a component formed by integrally creating multiple light guide members arranged in an array. As shown in Figure 2A, the light guide array section 11 is composed of a circular planar arrangement region 12, which is formed in a substantially circular shape when viewed from above, and a surrounding region 13, which is formed in a substantially square shape when viewed from above and surrounds the arrangement region 12. The circular plane of the arrangement region 12 is a plane parallel to the aforementioned arrangement plane. The outer shape of the surrounding region 13 substantially matches the outer shape of the substrate 10. Therefore, in Figure 2A, the substrate 10 is hidden by the light guide array section 11 and is not visible.
[0024] The +Z direction side of the placement area 12 of the light guide array section 11 is formed in a planar shape (in other words, a substantially flat surface). Multiple light guide members are formed on the -Z direction side of the placement area 12 of the light guide array section 11. The -Z direction side of the surrounding area 13 is in contact with the +Z direction side of the substrate 10. The light guide array section 11 is fixed to the +Z direction side of the substrate 10 by bonding these contacting surfaces with an adhesive or the like.
[0025] In Figure 2A, for the convenience of illustrating the appearance of the light source device 1, the light guide array 11 is shown as if it were an opaque material. However, in this embodiment, the light guide array 11 is a transparent material, at least in its arrangement area 12. Here, "transparent" means that it is transparent to at least one of visible light or invisible light. As an example, the light guide array 11 is transparent to visible light.
[0026] The light guide array 11 can be manufactured by injection molding of polycarbonate resin material. However, it is not limited to this, and the light guide array 11 can also be manufactured from various resin materials such as acrylic resin, or glass material. Other processing methods such as cutting may also be applied. Furthermore, the wavelength of light transmitted through the light guide array 11 can be limited by constructing the light guide array 11 with colored resin or by providing an optical bandpass filter.
[0027] The length L of the light source device 1 is preferably 30 mm to 40 mm, and the diameter D of the placement area 12 is preferably 27 mm to 37 mm. The height h (length along the Z-axis) of the light guide array section 11 is preferably 2 mm to 3 mm. When the light source device 1 is attached to a smartphone, the smartphone user can see the placement area 12 from the outside. The surrounding area 13 is hidden by the back panel of the smartphone and is not visible to the user.
[0028] Next, Figures 3A and 3B illustrate an example of the configuration of the light source device 1. Figure 3A is a perspective view, and Figure 3B is an enlarged view of the cross-section taken along the line III-III in Figure 3A. Figure 3A shows a perspective view of the +Z direction side of the arrangement area 12 in the light guide array section 11, and illustrates the configuration of the -Z direction side of the arrangement area 12.
[0029] As shown in Figure 3A, multiple TIR (Total Internal Reflection) lenses 41 are formed on the -Z direction side of the arrangement region 12, arranged in the arrangement plane. These TIR lenses 41 are an example of a light guide member that includes a total reflection surface 411 that totally reflects light. In detail, the TIR lens 41 has a total reflection surface 411 that totally reflects light inside. The light source device 1 is equipped with a total of 63 TIR lenses 41.
[0030] Note that TIR lens 41 is a collective term for multiple TIR lenses such as TIR lenses 41a, 41b, 41c, and 41d in Figure 3B. Similarly, total reflection surface 411 is a collective term for multiple total reflection surfaces such as total reflection surfaces 411a, 411b, 411c, and 411d in Figure 3B. Although TIR lens 41 is a component formed on the back side (-Z direction side) of the arrangement area 12, it is shown as a solid line in Figure 3A for ease of viewing. This point will also be the case in subsequent diagrams that show TIR lens 41 by viewing through the arrangement area 12.
[0031] As shown in Figure 3B, the total reflection surface 411 is a tapered surface that narrows as it approaches the -Z direction. However, the shape of the total reflection surface 411 is not limited to a tapered shape, and may also be a bowl-shaped shape including a curved surface. Furthermore, it does not necessarily have to be formed axially symmetric with respect to an axis parallel to the Z axis. For example, a TIR lens may be formed approximately symmetrically with respect to the center line of the TIR lens. Here, the center line of the TIR lens refers to a line that passes through approximately the center of the TIR lens in a plane parallel to the array plane. For example, the center line 410 shown in Figure 3A represents the center line of the TIR lens 41.
[0032] Furthermore, as shown in Figure 3B, adjacent TIR lenses 41 among the multiple TIR lenses 41 are connected on the light-emitting surface 111 side. Specifically, for example, TIR lenses 41a, 41b, 41c, and 41d are connected on the light-emitting surface 111 side.
[0033] Furthermore, the multiple TIR lenses 41 include those with different shapes. For example, as shown in Figure 3B, the TIR lens 41a has a shape that is approximately axially symmetric with respect to the central axis 41ac of the TIR lens 41a. Specifically, the TIR lens 41a includes a total reflection surface 411a and a frustoconical surface 412a, which is a surface formed in the shape of an approximately frustoconical cone. Both the total reflection surface 411a and the frustoconical surface 412a are formed approximately axially symmetric with respect to the central axis 41ac of the TIR lens 41a. The central axis of the TIR lens refers to the axis that passes through the approximate center of the TIR lens and is approximately parallel to the Z-axis, and also refers to the midpoint of the maximum diameter of the TIR lens in a plan view.
[0034] On the other hand, the TIR lens 41b is not formed in a shape that is axially symmetric with respect to the central axis 41bc of the TIR lens 41b. Specifically, the TIR lens 41b includes a total reflection surface 411b and a frustoconical surface 412b. Both the total reflection surface 411b and the frustoconical surface 412b are formed approximately symmetrically with respect to the center line of the TIR lens 41b (see the center line 410 described above), and are not axially symmetric.
[0035] Similarly, the total reflection surface 411c and the frustoconical surface 412c of the TIR lens 41c are formed approximately symmetrically with respect to the center line of the TIR lens 41c (see center line 410 mentioned above), but are not axially symmetric with respect to the central axis 41cc of the TIR lens 41c. Furthermore, the total reflection surface 411d and the frustoconical surface 412d of the TIR lens 41d are formed approximately symmetrically with respect to the center line of the TIR lens 41d (see center line 410 mentioned above), but are not axially symmetric with respect to the central axis 41dc of the TIR lens 41d. The frustoconical surface 412, described later, is a collective term for the frustoconical surfaces 412a, 412b, 412c, and 412d.
[0036] Here, TIR lens 41a is an example of a first light guide member, and TIR lens 41b is an example of a second light guide member. The shapes of TIR lens 41a and TIR lens 41b are different. Although TIR lens 41b is given as an example of a second light guide member, any of the multiple TIR lenses placed anywhere other than the center within the arrangement area 12 can be considered a second light guide member. In other words, any of the multiple TIR lenses 41 other than TIR lens 41a can be considered a second light guide member.
[0037] On the other hand, as shown in Figure 3B, on the substrate 10, LEDs 42 are provided at positions opposite each of the multiple TIR lenses 41, in a one-to-one correspondence with the TIR lenses 41.
[0038] More specifically, for example, an LED 42a is provided opposite the TIR lens 41a, and an LED 42b is provided opposite the TIR lens 41b. Also, an LED 42c is provided opposite the TIR lens 41c, and an LED 42d is provided opposite the TIR lens 41d.
[0039] Here, LED42 is an example of a light-emitting element. Furthermore, LED42 is a collective term for multiple LEDs such as LED42a, 42b, 42c, and 42d. The light source device 1 is equipped with a total of 63 LEDs 42, corresponding to a total of 63 TIR lenses 41.
[0040] Each of the multiple LEDs 42 is electrically connected to the drive circuit 20 via the substrate 10 and emits light in response to the drive voltage applied from the drive circuit 20. Furthermore, each of the multiple LEDs 42 is configured to be independently controllable, such as switching between emitting light and not emitting light, or controlling the light intensity of the emitted light, in response to a control signal input to the drive circuit 20.
[0041] In this embodiment, the LED 42 emits, for example, white light. However, the light emitted by the LED 42 is not limited to white light; it may be monochromatic light, and various types of white light, such as incandescent, neutral white, and daylight, can be selected.
[0042] The light emitted by the LED 42 is guided by the TIR lens 41 and emitted through the emission surface 111. The light source device 1 can illuminate the area to be illuminated with this emitted light. In addition, each of the multiple TIR lenses 41 included in the light guide array section 11 can guide the light incident from the LED 42 and emit it through the emission surface 111 to illuminate the area to be illuminated.
[0043] As shown in Figure 3B, the pair of TIR lens 41a and LED 42a constitutes light source unit 4a, the pair of TIR lens 41b and LED 42b constitutes light source unit 4b, the pair of TIR lens 41c and LED 42c constitutes light source unit 4c, and the pair of TIR lens 41d and LED 42d constitutes light source unit 4d. Note that light source unit 4 is a collective term for multiple light source units such as light source units 4a, 4b, 4c, and 4d. The light source device 1 is equipped with a total of 63 light source units 4, each consisting of a pair of TIR lens 41 and LED 42.
[0044] However, it is not necessary for all TIR lenses 41 and LEDs 42 to be provided in a one-to-one correspondence; some TIR lenses 41 or LEDs 42 may be provided individually rather than as a pair.
[0045] The positional relationship between the TIR lens 41 and the LED 42 in the light source unit 4 differs depending on the position of the light source unit 4 within the arrangement area 12. Specifically, the further the light source unit 4 is positioned from the central axis 14 of the arrangement area 12, the greater the distance between the center of the LED 42 and the central axis of the TIR lens 41. That is, the distance between the center of the LED 42 and the central axes 41ac, 41bc, 41cc, and 42dc of the TIR lens 41 increases in the order of light source units 4a, 4b, 4c, and 4d. Here, the central axis 14 of the arrangement area 12 is an axis that passes through the approximate center of the arrangement area 12 and is an axis that is approximately perpendicular to the arrangement area 12 (an axis approximately parallel to the Z-axis).
[0046] As shown in Figure 3B, the center of LED 42a is approximately aligned with the central axis 41ac of TIR lens 41a. The center of LED 42b is offset in the +X direction relative to the central axis 41bc of TIR lens 41b. The center of LED 42c is further offset in the +X direction relative to the central axis 41cc of TIR lens 41c, and this offset is greater than the offset of LED 42b relative to the central axis 41bc of TIR lens 41b. The center of LED 42d is further offset in the +X direction relative to the central axis 41dc of TIR lens 41d, and this offset is greater than the offset of LED 42c relative to the central axis 41cc of TIR lens 41c.
[0047] Furthermore, as shown in Figure 3A, the light sources 4n, which are located within the triangular grid region 5 indicated by the dashed-dot rectangle, are arranged in a triangular grid pattern. In addition, the light sources 4a, 4b, 4c, and 4d are arranged in a rectangular grid pattern within the arrangement region 12. Here, light source 4d is also located within the triangular grid region 5 and is one of the light sources arranged in a triangular grid pattern.
[0048] The TIR lenses 41n included in the light source unit 4n are arranged in a triangular grid pattern. Within the arrangement region 12, the TIR lenses 41a, 41b, 41c, and 41d are arranged in a rectangular grid pattern. Here, the TIR lens 41d is also arranged within the triangular grid region 5 and is one of the TIR lenses arranged in the triangular grid pattern.
[0049] The triangular grid and rectangular grid arrangements will be described in detail. For the sake of explanation, when the light source device 1 is viewed from above, one light source is designated as the first light source, and a light source adjacent to the first light source along the first direction is designated as the second light source. A light source adjacent to the first light source along the second direction, which is perpendicular to the first direction, is designated as the third light source. A light source adjacent to the third light source along the first direction and adjacent to the second light source along the second direction is designated as the fourth light source. In Figures 3A and 3B, the Y direction corresponds to the first direction, and the X direction corresponds to the second direction. Note that "adjacent" means being next to each other.
[0050] A triangular lattice arrangement means that the central position along the first direction between the first and second light sources and the center of the third light source are arranged along the second direction.
[0051] In this embodiment, it is particularly preferable that the first and third light sources are arranged such that the distance between the centers of the first and third light sources aligned along the second direction is shorter compared to the case where the centers of the first and third light sources are arranged along the second direction. Such a triangular grid arrangement allows for a higher density arrangement of the first to third light sources.
[0052] The triangles in the triangular lattice arrangement include various types of triangles, such as equilateral triangles and isosceles triangles. Equilateral triangles, or isosceles triangles with a base formed by the line connecting the center of the first light source and the center of the second light source, are particularly preferred because they allow for a higher density arrangement of the first to third light sources.
[0053] On the other hand, a rectangular grid arrangement means that the center of the first light source and the center of the third light source are aligned along the second direction, and the center of the second light source and the center of the fourth light source are aligned along the second direction. In a rectangular grid arrangement, the rectangles include at least one of a square or a rectangle.
[0054] For example, in Figure 3A, light source 4p1 corresponds to the first light source. Light source 4p2 corresponds to the second light source because it is adjacent to light source 4p1 along the Y direction. Light source 4q corresponds to the third light source because it is adjacent to light source 4p1 along the X direction. The central position M between the center 4pc1 of light source 4p1 and the center 4pc2 of light source 4p2, and the center 4qc of light source 4q are arranged along the X direction. Therefore, light sources 4p1, 4p2, and 4q are arranged in a triangular grid pattern.
[0055] Furthermore, in Figure 3A, light source unit 4s corresponds to the first light source unit. Light source unit 4u corresponds to the second light source unit because it is adjacent to light source unit 4s along the Y direction. Light source unit 4t corresponds to the third light source unit because it is adjacent to light source unit 4s along the X direction. Light source unit 4v corresponds to the fourth light source unit because it is adjacent to light source unit 4u along the X direction and adjacent to light source unit 4t along the Y direction.
[0056] The centers 4sc of light source unit 4s and 4tc of light source unit 4t are arranged along the X direction, and the centers 4uc of light source unit 4u and 4vc of light source unit 4v are also arranged along the X direction. Therefore, the light source units 4s, 4t, 4u, and 4v are arranged in a rectangular grid pattern.
[0057] The center of the light source is located on the central axis of the light guide member included in the light source (on the central axis of the TIR lens in this embodiment). Furthermore, the center position of the light source does not have to be precisely the center of the light source; it may be approximately the center of the light source. Here, "approximately" means that a difference of a degree that is generally considered to be within the margin of error is acceptable. A difference of a degree that is generally considered to be within the margin of error is, for example, a variation of 1 / 5 or less of the design value.
[0058] The central position between the first and second light sources does not need to be exactly in the center; it can be approximately in the center. Similarly, the arrangement along the second direction between the central position and the center, or between the centers, does not need to be strictly parallel to the second direction; it only needs to be approximately aligned with the second direction.
[0059] From another perspective, if D is the distance along the Y-direction between the center of the first light source and the center of the second light source, then if the distance along the Y-direction between the center of the first light source and the center of the third light source is D / 5 or less, and the distance along the Y-direction between the center of the second light source and the center of the fourth light source is D / 5 or less, then the first to fourth light sources are arranged in a rectangular grid.
[0060] On the other hand, if the distance along the Y direction between the central position M between the center of the first light source and the center of the second light source and the center of the third light source is D / 5 or less, then the first to third light sources are arranged in a triangular grid. Furthermore, it is preferable that the shortest distance between the center of the first light source and the center of the third light source, and the shortest distance between the center of the second light source and the center of the third light source, are both D / 2 or more and 2 × D or less.
[0061] Although the positional relationship between light sources 4p1, 4p2, and 4q contained within the triangular lattice region 5 was explained as an example, the same applies to any other light source contained within the triangular lattice region 5.
[0062] Furthermore, while the positional relationship when the second light source is positioned on the -Y side of the first light source and the third light source is positioned on the +X side of the first light source was explained as an example, the positional relationship of the first to fourth light sources is not limited to this. For example, the same applies when the second light source is positioned on the +Y side of the first light source and the third light source is positioned on the -X side of the first light source.
[0063] The light source unit 4n is an example of a light source unit that is placed at the periphery of the arrangement area 12. The center line 410n of the TIR lens 41n in the light source unit 4n is tilted by a predetermined angle with respect to the rectangular grid-like arrangement direction (e.g., the X direction) of the light source units 4a, 4b, 4c, and 4d. The predetermined angle is, for example, 45 degrees. In this embodiment, the TIR lenses included in the light source units placed at the periphery of the arrangement area 12 have a substantially elliptical shape when viewed from above. Even in this case, by tilting the center line 410n by a predetermined angle with respect to the arrangement direction, it becomes possible to arrange substantially elliptical TIR lenses at a higher density.
[0064] Light source units 4a, 4b, 4c, and 4d are examples of light source units that are positioned in the central part of the arrangement area 12.
[0065] Next, we will explain how the light emitted by the LED 42 is guided by the TIR lens 41. Figure 4 is a magnified view of the area B enclosed by the dashed rectangle in Figure 3B, illustrating an example of how the light emitted by the LED 42 is guided by the TIR lens 41.
[0066] As shown in Figure 4, the divergent light emitted from LED 42a toward the +Z direction enters the interior of TIR lens 41a through the frustoconical surface 412a. The incident light 413a (indicated by the dashed arrow) that enters through the slanted portion of the frustoconical surface 412a undergoes total internal reflection at the total internal reflection surface 411a and then exits through the exit surface 111.
[0067] The shape and angle of the frustum of the cone 412a and the total reflection surface 411a are determined so that light entering the interior of the TIR lens 41a through the frustum of the cone 412a satisfies the total internal reflection condition and enters the total reflection surface 411a. Of the divergent light emitted by the LED 42a, the light that is totally reflected by the total reflection surface 411a and then emitted from the emission surface 111 is called the first central light of the TIR lens 41a.
[0068] On the other hand, incident light 414a that enters the interior of the TIR lens 41a through the upper base of the frustum cone surface 412a reaches the exit surface 111 without reaching the total reflection surface 411a, and exits through the exit surface 111. Of the divergent light emitted by the LED 42a, the light that exits directly from the exit surface 111 without passing through the total reflection surface 411a is called the second central light of the TIR lens 41a.
[0069] By determining the angle or shape of the total reflection surface 411a and the frustoconical surface 412a, the light intensity or divergence angle of the first and second central beams can be set to a desired state. Although the light guiding function of the TIR lens used to describe the light emitted by the LED was explained using the TIR lens 41a as an example, the light guiding function is similar for other TIR lenses.
[0070] Next, Figure 5 illustrates an example of the configuration of LED42. Figure 5 shows one of several LED42 as a representative example. All of the multiple LED42 have the same configuration, but are not limited to this, and may include some LEDs with different configurations.
[0071] LED42 has a block-like shape that is approximately square when viewed from above. A light-emitting part 421 is provided in the center of LED42. LED41 can emit white light from the light-emitting part 421.
[0072] In a cross-sectional view passing through the center of the LED 42, the LED 42 is located between the two lower ends of the frustoconical surface 412 of the TIR lens 41 in the X or Y direction, and the length S of the LED 42 along the X and Y directions is preferably 480 μm or more and 620 μm or less. The length C of the light-emitting part 421 along the X and Y directions is preferably 280 μm or more and 420 μm or less. The LEDs 42 are arranged in a manner that is approximately symmetrical with respect to the center line of the TIR lens for each light source. The dimensions of the LED 42 and the light-emitting part 421 can be adjusted as appropriate.
[0073] The LED 42 comprises at least a light-emitting element, a wavelength-converting member disposed on the light-emitting element and containing a wavelength-converting material, and a light-reflective covering member that covers at least the sides of the light-emitting element and the sides of the wavelength-converting member. In Figure 5, the light-emitting section 421 includes the light-emitting element and the wavelength-converting member, and the outer periphery 422 of the light-emitting section 421 includes the covering member.
[0074] A light-emitting element is a semiconductor device that emits light on its own when a voltage is applied. The light-emitting element comprises at least a semiconductor laminate and has electrodes with different polarities, such as a p-side electrode and an n-side electrode. As the semiconductor material, it is preferable to use a nitride semiconductor, which is a material capable of emitting short-wavelength light that can efficiently excite the wavelength-converting material contained in the wavelength-converting member. Nitride semiconductors are mainly those with the general formula In x Al y Ga 1-x-y The spectrum is expressed as N(0≦x, 0≦y, x+y≦1). The emission peak wavelength of the light-emitting element is preferably 400nm to 530nm, more preferably 420nm to 490nm, and even more preferably 450nm to 475nm, from the viewpoint of luminescence efficiency and the mixing relationship with the excitation and emission of the wavelength conversion material. In addition, the semiconductor material can be an InAlGaAs-based semiconductor, an InAlGaP-based semiconductor, etc.
[0075] The wavelength conversion member is a member containing a wavelength conversion substance with a resin such as silicone as the base material. The wavelength conversion substance is a member that absorbs at least a part of the primary light emitted by the light emitting element and emits secondary light having a wavelength different from that of the primary light. Examples of the wavelength conversion substance include yttrium aluminum garnet-based phosphors (e.g., Y3(Al,Ga)5O 12 :Ce), lutetium aluminum garnet-based phosphors (e.g., Lu3(Al,Ga)5O 12 :Ce), terbium aluminum garnet-based phosphors (e.g., Tb3(Al,Ga)5O 12 :Ce), β-sialon phosphors (e.g., (Si,Al)3(O,N)4:Eu), α-sialon phosphors (e.g., M z (Si,Al) 12 (O,N) 16 (where 0 < z ≦ 2 and M is Li, Mg, Ca, Y, and lanthanoid elements excluding La and Ce)), CASN-based phosphors (e.g., CaAlSiN3:Eu) or SCASN-based phosphors (e.g., (Sr,Ca)AlSiN3:Eu) and other nitride-based phosphors, KSF-based phosphors (e.g., K2SiF6:Mn) or MGF-based phosphors (e.g., 3.5MgO·0.5MgF2·GeO2:Mn) and other fluoride-based phosphors, CCA-based phosphors (e.g., (Ca,Sr) 10 (PO4)6Cl2:Eu), or quantum dot phosphors and the like can be used. Further, the wavelength conversion substance can be used alone as one of these phosphors or in combination of two or more of these phosphors.
[0076] The covering member preferably has light reflectivity in order to extract light from the light-emitting element to the upper side (+Z direction), and preferably the width ((length S - length C) / 2) of the outer circumference 422 of the light-emitting part 421 in a plan view is 100 μm or more. The covering member preferably has a light reflectance of 70% or more with respect to the emission peak wavelength of the light-emitting element, more preferably 80% or more, and even more preferably 90% or more. The covering member is also preferably white, and preferably contains a white pigment such as titanium dioxide or magnesium oxide in the base material of the covering member. Examples of the base material of the covering member 40 include resins such as silicone, epoxy, phenol, polycarbonate, and acrylic, or modified resins thereof.
[0077] Next, with reference to Figure 6, the arrangement of each type of light source will be explained. Here, the term "type of light source" refers to a classification of light sources that share common properties or forms, grouped together as such. In this embodiment, light sources are classified according to the position in which they are arranged. More specifically, light sources that are at the same distance from the central axis 14 of the arrangement area 12 are considered to be of the same type.
[0078] Figure 6 illustrates an example of the arrangement of various light source units 4. Similar to Figure 3A, Figure 6 shows a transparent view of the +Z direction side of the arrangement area 12 in the light guide array unit 11, and shows the configuration of the -Z direction side of the arrangement area 12. In this embodiment, a total of 63 light source units 4 are classified into 14 types, light source units 4a to 4n. In Figure 6, light source units 4a to 4n are classified and displayed according to the type of hatching.
[0079] For example, one light source located at the center of the 63 light source units 4 corresponds to light source unit 4a. Furthermore, four light source units adjacent to light source unit 4a on the +X, -X, +Y, and -Y sides each correspond to light source unit 4b. The four light source units classified as light source unit 4b are positioned at equal distances from the central axis 14 of the arrangement area 12.
[0080] Light source units 4a to 4n are of different types depending on their placement. Furthermore, the number of light source units that can be placed varies depending on the location, resulting in different numbers for each type. Table 1 is a list showing the number of light source units 4a to 4n for each type.
[0081] [Table 1]
[0082] Next, Figure 7 illustrates an example of the orientation of the optical axes of each of the multiple light source units 4. Figure 7 shows a transparent view of the +Z direction side of the arrangement area 12 in the light guide array unit 11, and shows the light source unit including the TIR lens and LED on the -Z direction side of the arrangement area 12.
[0083] Here, the optical axis in the light source unit refers to the central axis of the light beam emitted by the light source unit. The light beam emitted by the light source unit is, in other words, the light emitted by the light source unit, and can be divergent light, focused light, or parallel light, etc. The direction of the optical axis is determined according to the shape of the TIR lens included in the light source unit, or the positional relationship between the TIR lens and the LED, etc. The shape of the TIR lens is, for example, the shape corresponding to the direction of the center line of the TIR lens. The light source unit can emit light in a direction along the direction of the optical axis.
[0084] Taking light source 4c as one example among the multiple light source units 4, light source unit 4c has a TIR lens 41c and an LED 42c. The optical axis 43c indicated by the arrow represents the optical axis of light source unit 4c, and the arrow on the optical axis 43c indicates the direction of the optical axis. The optical axis 43c is directed toward the central axis 14 of the arrangement area 12.
[0085] As shown in Figure 7, in the light source device 1, of the 63 light source units 4, 4 light source units 4m and 4 light source units 4n have optical axes that do not point toward the central axis 14 of the arrangement area 12, while the other 55 light source units 4 are configured so that their optical axes point toward the central axis 14 of the arrangement area 12.
[0086] In other words, at least some of the multiple light source units 4 have an optical axis 43 that irradiates toward the central axis 14 of the arrangement area 12. Here, the direction of irradiation toward the central axis 14 of the arrangement area 12 means a direction intended to intersect with the central axis of the arrangement area 12. The optical axis 43 is a collective term for the optical axes that each of the multiple light source units has, such as optical axes 43c, 43m, and 43n.
[0087] Figure 8 is a diagram illustrating in more detail an example of the relationship between the central axis 14 of the arrangement area 12 and the orientation of the optical axis 43 in the light source unit 4. The interpretation of Figure 8 is the same as that of Figure 7, but in Figure 8, one of the four light source units 4c, one of the four light source units 4m, and one of the four light source units 4n are shown, and for the sake of clarity, the other light source units are omitted from the display.
[0088] Furthermore, in Figure 8, for the convenience of making the relationship between the optical axis 43c of the light source unit 4c, the optical axis 43m of the light source unit 4m, and the optical axis 43n of the light source unit 4n and the central axis 14 of the arrangement area 12 easier to understand, the arrows indicating the direction of the optical axis are shown extended in the direction indicating the direction of the optical axis.
[0089] As shown in Figure 8, the optical axis 43c intersects the central axis 14 of the arrangement area 12. In other words, the light source unit 4c, which is located in the center of the arrangement area 12, has an optical axis 43c that irradiates toward the central axis 14 of the arrangement area 12.
[0090] Here, the light source device 1 is manufactured with the aim of the optical axis 43c intersecting the central axis 14 of the arrangement area 12. However, due to manufacturing errors, the optical axis 43c and the central axis 14 of the arrangement area 12 may not strictly intersect, and they may be in a twisted position. A twisted position means the positional relationship between two lines that are not parallel and do not intersect.
[0091] Even with slight twists that are generally considered manufacturing tolerances, the effects of the light source device 1 according to this embodiment (described later) can be obtained. Therefore, the "intersection of the optical axis 43c and the central axis 14 of the arrangement area 12" in this embodiment includes such twists that are generally considered manufacturing tolerances. Here, the light source unit 4c is shown as an example, but the same applies to other light source units among the multiple light source units 4 other than light source units 4m and 4n.
[0092] On the other hand, the optical axes 43m and 43n do not intersect the central axis 14 of the arrangement area 12. In other words, the light source unit 4m, which is located at the periphery of the arrangement area 12, has an optical axis 43m in a direction that irradiates at a skew position with respect to the central axis 14 of the arrangement area 12. Similarly, the light source unit 4n, which is located at the periphery of the arrangement area 12, has an optical axis 43n in a direction that irradiates at a skew position with respect to the central axis 14 of the arrangement area 12. That is, at least a portion of the light source units located at the periphery of the arrangement area 12 has an optical axis 43 in a direction that irradiates at a skew position with respect to the central axis 14 of the arrangement area 12.
[0093] In other words, in the light source device 1, some of the multiple light source units 4, namely light source unit 4c, have an optical axis 43c that irradiates toward the central axis 14, which is an axis perpendicular to the plane of the arrangement area 12. Also, some of the multiple light source units 4, namely light source unit 4m, have an optical axis 43m that irradiates at a skew position with respect to the central axis 14, which is an axis perpendicular to the plane of the arrangement area 12. Some of the multiple light source units 4, namely light source unit 4n, have an optical axis 43n that irradiates at a skew position with respect to the central axis 14, which is an axis perpendicular to the plane of the arrangement area 12.
[0094] In the light guide array section 11, among the multiple TIR lenses 41 included in a one-to-one correspondence with the multiple light source sections 4, the light emitted by some of the TIR lenses 41 has an optical axis that radiates toward the central axis 14, which is an axis perpendicular to the plane of the arrangement area 12. Furthermore, among the multiple TIR lenses 41, the light emitted by some of the TIR lenses 41 has an optical axis that radiates at a twisted position with respect to the central axis 14, which is an axis perpendicular to the plane of the arrangement area 12. Note that in Figures 7 and 8, the optical axis of the light emitted by the TIR lenses 41 coincides with the optical axis 43 of the light source section 4.
[0095] <Example of the arrangement of light emitted from each light source within the irradiated area> Next, with reference to Figure 9, the arrangement of light emitted from each of the multiple light sources within the irradiated area will be explained. Figure 9 is a diagram illustrating an example of the arrangement of light emitted from each light source within the irradiated area.
[0096] As shown in Figure 9, the light source device 1 irradiates the irradiated area 3 with irradiation light 2. The matrix diagram displayed within the irradiated area 3 in Figure 9 represents the sub-regions illuminated by the irradiation light from each of the multiple light sources. The type of hatching in each sub-region is displayed differently to correspond to the type of each light source. The irradiated area 3 is formed by the aggregation of multiple sub-regions. In Figure 9, the sub-regions illuminated by the irradiation light from each of the multiple light sources 4 are shown in a one-to-one relationship, but this does not mean that the light emitted from each light source 4 is limited to illuminating only the corresponding sub-region. The sub-region corresponding to each light source 4 is the region targeted for irradiation by the light source 4. Therefore, in reality, the light emitted from one light source 4 can also illuminate at least a part of an adjacent sub-region (or a nearby sub-region).
[0097] Of the multiple light sources 4, all light sources other than light sources 4m and 4n have an optical axis 43 that irradiates toward the central axis 14 of the arrangement area 12. Therefore, the light emitted from each light source other than light sources 4m and 4n illuminates a sub-region 31 within the irradiated area 3 at a position symmetrical to the central axis 14 of the arrangement area 12.
[0098] For example, the light 2j1 emitted from the light source 4j1 illuminates a sub-region 31j1 located symmetrically to the light source 4j1 across the central axis 14 of the arrangement region 12. Similarly, the light 2j2 emitted from the light source 4j2 illuminates a sub-region 31j2 located symmetrically to the light source 4j2 across the central axis 14 of the arrangement region 12.
[0099] The same applies to the other light sources 4 other than light sources 4m and 4n among the multiple light sources 4 as to light source 4j. Note that the subregion 31 is a general term for multiple subregions such as subregions 31j1 and 31j2.
[0100] In this embodiment, multiple light sources 4 are arranged within a circular planar arrangement area 12, and in order to arrange as many light sources 4 as possible within the arrangement area 12, the multiple light sources 4 are arranged so that the overall outer shape is circular, according to the outer shape of the arrangement area 12.
[0101] Therefore, if all of the multiple light sources 4 irradiate light toward the central axis 14 of the arrangement area 12, the irradiated area 3, where the irradiated light from the multiple light sources 4 is aligned, will become a circular area depending on the arrangement of the multiple light sources 4.
[0102] In contrast, in this embodiment, light sources 4m and 4n, among the multiple light sources 4, irradiate light at a twisted position with respect to the central axis 14 of the arrangement area 12, so that the irradiated area 3 becomes a rectangular area.
[0103] For example, light source 4m1 illuminates a partial region 31m1 by irradiating light at a twisted position relative to the central axis 14 of the arrangement region 12, and light source 4m2 illuminates a partial region 31m2 by irradiating light at a twisted position relative to the central axis 14 of the arrangement region 12. Similarly, light source 4n1 illuminates a partial region 31n1 by irradiating light at a twisted position relative to the central axis 14 of the arrangement region 12, and light source 4n2 illuminates a partial region 31n2 by irradiating light at a twisted position relative to the central axis 14 of the arrangement region 12. In this way, the irradiated region 3 becomes a rectangular region.
[0104] Furthermore, the light emitted by each of the multiple light sources is arranged in a matrix within the rectangular irradiated area 3. Since the multiple light sources 4 are arranged in a combination of rectangular and triangular grids within the circular planar arrangement area 12, at least some of the multiple light sources 4 are arranged in a state different from the arrangement of the emitted light in the irradiated area 3.
[0105] Furthermore, the light emitted by each of the TIR lenses contained in the multiple light sources is arranged in a matrix within the rectangular irradiated area 3. Since the TIR lenses contained in the multiple light sources 4 are arranged in a combination of rectangular and triangular grids within the circular planar arrangement area 12, at least some of the TIR lenses contained in the multiple light sources 4 are arranged in a state different from the arrangement of the emitted light in the irradiated area 3.
[0106] In Figure 9, an example is shown where each of the multiple sub-regions 31 is rectangular, but the examples are not limited to this, and the regions may be circular, elliptical, or other shapes. Furthermore, the light emitted by each of the multiple light sources may be arranged in a matrix in the irradiated region 3 with some overlap between the light emitted by adjacent light sources. Additionally, the light emitted by each of the multiple light sources may be arranged in a matrix in the irradiated region 3 with some gaps between the light emitted by adjacent light sources.
[0107] <Effects of the light source device 1 and the light guide array section 11> As described above, in this embodiment, the multiple light source units of the light source device 1 are arranged in a circular planar arrangement area, combining at least a rectangular grid and a triangular grid. By arranging the light source units in a circular planar arrangement area and attaching the light source device 1 to a device such as a smartphone so that only the arrangement area is visible from the outside, the part visible to the user is circular, providing a light source device 1 and light guide array unit 11 with a clean and beautiful appearance.
[0108] In this embodiment, 55 of the 63 light sources 4 are arranged in a rectangular grid (i.e., a matrix), and the remaining 8 light sources 4 are packed into a triangular grid at the periphery of the arrangement area 12. The light emitted by each of the multiple light sources is arranged in a matrix within the illuminated area. This makes it easier to understand which light source illuminates which sub-area, i.e., the illumination pattern, for example, when multiple light sources are controlled independently to emit light in various patterns.
[0109] Furthermore, for example, when multiple light sources are arranged in a rectangular grid pattern within a circular planar arrangement area, increasing the number of light sources to ensure sufficient illumination amount necessitates increasing the area of the arrangement area, which can lead to a larger light source device. In contrast, in this embodiment, at least a combination of rectangular and triangular grids is used for the arrangement. This configuration allows for an increase in the number of light sources 4 without increasing the area of the arrangement area 12, and enables miniaturization of the light source device 1 and the light guide array 11 compared to the case where multiple light sources 4 are arranged in a rectangular grid pattern within a circular planar arrangement area 12.
[0110] In this embodiment, the light emitted by each of the multiple light sources 4 is arranged in a matrix in the irradiated area 3, and at least some of the multiple light sources 4 are arranged in a manner different from the arrangement of the emitted light in the irradiated area 3. This makes it easier to understand the irradiation pattern in the irradiated area 3, and allows the multiple light sources 4 and the TIR lens 41 to be housed within a circular planar arrangement area 12.
[0111] Furthermore, in general, information display devices such as signs and bulletin boards often arrange text, photographs, images, etc., within a rectangular area. If the illuminated area is circular, it may not be possible to efficiently illuminate all the information contained within the rectangular area of the information display device. For example, a lot of light is wasted illuminating areas without information. In contrast, in this embodiment, by making the illuminated area rectangular, it is possible to efficiently illuminate the rectangular area of the information display device, etc., while providing a circular, clean, and aesthetically pleasing light source device 1 and light guide array unit 11.
[0112] In this embodiment, at least some of the multiple light sources 4 have optical axes that irradiate toward the central axis 14 of the placement area 12. For example, if the light sources 4 irradiate light in a direction parallel to the central axis 14 of the placement area 12, some of the irradiated light may be obscured by the casing of a smartphone or the like surrounding the placement area 12. This vignetting increases as the position of the light sources 4 approaches the periphery of the placement area 12. By having optical axes that irradiate toward the central axis 14 of the placement area 12, light can be irradiated in a direction away from the periphery of the placement area 12, thereby reducing vignetting of the irradiated light by materials surrounding the placement area 12 and enabling wide-angle illumination.
[0113] In this embodiment, of the multiple light sources 4, the light sources 4 located in the center of the arrangement area 12 are arranged in a rectangular grid pattern, and at least a portion of the light sources 4 located at the periphery of the arrangement area 12 are arranged in a triangular grid pattern.
[0114] By arranging the light source units 4 in a rectangular grid pattern, the illumination pattern becomes easier to understand. By arranging the light source units 4 in a triangular grid pattern, the light source units 4 can be contained within a circular planar arrangement area 12. This allows for the formation of a rectangular illuminated area 3, enabling efficient illumination of rectangular areas in information display means and the like.
[0115] In this embodiment, the light source unit 4 located in the center has an optical axis that irradiates toward the central axis 14 of the arrangement area 12, and at least a portion of the light source unit 4 located at the periphery has an optical axis that irradiates at a twisted position with respect to the central axis 14 of the arrangement area 12.
[0116] This allows multiple light sources 4 to be arranged within a circular, planar arrangement area 12, and even when as many light sources 4 as possible are placed within the arrangement area 12, the illuminated area 3 can be made into a rectangular area. This enables efficient illumination of rectangular areas in information display means and the like.
[0117] Furthermore, in this embodiment, the light guide members of the multiple light source units 4 include a first light guide member including a totally reflective surface that totally reflects light, and a second light guide member including a totally reflective surface that totally reflects light, wherein the shapes of the first light guide member and the second light guide member are different. This allows the direction of illumination of the light emitted by the light source unit to be set to a desired direction depending on the arrangement position.
[0118] Furthermore, in this embodiment, the multiple light source units 4 are connected on the side where adjacent light guide members emit light. This configuration allows for the integral formation of a light guide member having multiple TIR lenses, reducing the work involved in assembling multiple light guide members and thus reducing the effort and time required in manufacturing the light source device 1.
[0119] Furthermore, in this embodiment, each of the multiple light sources 4 can emit light independently. This makes it possible to illuminate in various patterns. In addition, it becomes possible to freely switch the illumination position, illumination direction, or illumination range without moving the light source device 1.
[0120] <Variation> Next, a modified example of the light source device according to the embodiment will be described. In the embodiment described above, the multiple light source units 4 were shown as being arranged in a circular planar arrangement area 12, combining at least a rectangular grid and a triangular grid, but the invention is not limited to this. For example, the multiple light source units can be arranged concentrically within the circular planar arrangement area 12. Also, the TIR lenses included in the multiple light source units can be arranged concentrically.
[0121] Figure 10A illustrates a first example of the arrangement of multiple light sources according to a modified example. As shown in Figure 10A, the light source device 1a has a light guide array section 11a. The multiple light sources 4aa, each composed of a TIR lens 41aa and an LED 42 included in the light guide array section 11a, are arranged concentrically.
[0122] Here, a concentric arrangement means that the approximate center of each light source unit 4aa is positioned on multiple circles 103 with different radii, centered on the central axis 14 of the arrangement area 12. Note that the circles 103 shown as dashed lines in Figure 10A are shown for the convenience of explaining the concentric arrangement and are not components included in the light source device 1a.
[0123] Since the arrangement area 12 in the light guide array section 11a is transparent to visible light, users of smartphones and other devices equipped with the light source device 1a can see the light source units 4aa located within the arrangement area 12 from the outside. By arranging the light source units 4aa in a concentric pattern, regularity in the arrangement of the multiple light source units 4aa as a whole can be ensured, thereby improving the appearance of the light source device 1a when viewed.
[0124] In the embodiment described above, a configuration in which 63 light source units 4 or 63 light guide members (e.g., TIR lenses 41) are arranged is illustrated. However, the number of light source units 4 may be other than 63, and the number of light guide members may also be other than 63. Here, Figures 10B and 10C show a number of light source units other than 63, with Figure 10B showing a second example of the arrangement of multiple light source units, and Figure 10C showing a third example of the arrangement of multiple light source units.
[0125] As shown in Figure 10B, the light source device 1b has four light source units 4Ab arranged in a rectangular grid and four light source units 4Bb arranged in a triangular grid (more specifically, four light source units 4Bb, each corresponding to one of the triangular grids) within the arrangement area 12. Note that "light source unit 4Ab" is a general term for the light source units arranged in the rectangular grid, and "light source unit 4Bb" is a general term for the light source units arranged in the triangular grid. Light source units 4Ab are represented by diagonal hatching, and light source units 4Bb are represented by dot hatching. The combination of three light source units 4 arranged in the triangular grid is arbitrary. For example, the four light source units 4Bb of the light source device 1b are each part of any combination of three light source units 4.
[0126] As shown in Figure 10C, the light source device 1c has nine light source units 4Ac arranged in a rectangular grid and eight light source units 4Bc arranged in a triangular grid (more specifically, eight light source units 4Bc, each corresponding to one unit in each triangular grid) within the arrangement area 12. Note that "light source unit 4Ac" is a general term for the light source units arranged in a rectangular grid, and "light source unit 4Bc" is a general term for the light source units arranged in a triangular grid. The light source units 4Ac are shown with diagonal hatching, and the light source units 4Bc are shown with dot hatching.
[0127] Of the nine light sources 4Ac, any combination of four or more light sources 4Ac arranged in a rectangular grid is arbitrary. Also, any combination of three or more light sources 4 arranged in a triangular grid is arbitrary. For example, the eight light sources 4Bc of the light source device 1c are each part of any combination of three light sources 4.
[0128] To arrange multiple light sources in a roughly circular pattern, a minimum of eight light sources 4 are required.
[0129] Furthermore, although the above-described embodiment illustrates a configuration in which the light source unit 4 is arranged in a circular pattern, the light source unit 4 may be arranged in a pattern other than a circular pattern. Here, Figures 10D and 10E show light source units arranged in a pattern other than a circular pattern, with Figure 10D showing a fourth example of the arrangement of multiple light source units, and Figure 10E showing a fifth example of the arrangement of multiple light source units.
[0130] Figure 10D shows at least a portion of the multiple light sources provided in the light source device 1d in an arrangement area 12d having an arbitrary planar shape. The light source device 1d has six light sources 4Ad arranged in a rectangular grid and six light sources 4Bd arranged in a triangular grid. Light sources 4Ad is a general term for the light sources arranged in a rectangular grid, and light sources 4Bd is a general term for the light sources arranged in a triangular grid. Light sources 4Ad are shown with diagonal hatching, and light sources 4Bd are shown with dot hatching.
[0131] Of the six light sources 4Ad, any combination of four or more light sources 4Ad arranged in a rectangular grid is arbitrary. Also, any combination of three or more light sources 4 arranged in a triangular grid is arbitrary. For example, the six light sources 4Bd of the light source device 1d are each part of any combination of three or more light sources 4. The rectangular grid region 6Ad1 indicates the region where the light sources 4Ad are arranged in a rectangular grid, and the triangular grid regions 6Bd1, 6Bd2, and 6Bd3 indicate the regions where the light sources 4Bd are arranged in a triangular grid, respectively.
[0132] Figure 10E shows at least a portion of the multiple light sources provided in the light source device 1e in an arrangement area 12e having an arbitrary planar shape. The light source device 1e has 13 light sources 4Ae arranged in a rectangular grid and 4 light sources 4Be arranged in a triangular grid (more specifically, 4 light sources 4Be which are one of the light sources 4 arranged in a triangular grid). Light sources 4Ae is a general term for the light sources arranged in a rectangular grid, and light sources 4Be is a general term for the light sources arranged in a triangular grid. Light sources 4Ae are shown with diagonal hatching, and light sources 4Be are shown with dot hatching.
[0133] Of the 13 light sources 4Ae, any combination of four or more light sources 4Ae arranged in a rectangular grid is arbitrary. Similarly, any combination of three or more light sources 4 arranged in a triangular grid is arbitrary. For example, the four light sources 4Be of light source device 1e are each part of any combination of three or more light sources 4. Rectangular grid regions 6Ae1 and 6Ae2 represent regions where light sources 4Ae are arranged in a rectangular grid, and triangular grid regions 6Be1, 6Be2, and 6Be3 represent regions where light sources 4Be are arranged in a triangular grid. As shown in triangular grid regions 6Be1, 6Be2, and 6Be3, some of the light sources 4 arranged in rectangular grid region 6Ae1 or 6Ae2 can also be part of a triangular grid arrangement. The same applies to light source devices 1b, 1c, and 1d.
[0134] In the embodiment, the arrangement of the multiple light source units 4 is not necessarily limited to a rectangular grid or a triangular grid, but if at least a mixture of rectangular and triangular grid arrangements is present, the arrangement area in the light source device can be miniaturized. Furthermore, the arrangement of the multiple light source units 4 does not have to be symmetrical. In other words, multiple light source units 4 can be arranged in an arrangement area of any planar shape. Although the above modification was explained using the arrangement of the light source units 4 as an example, the arrangement of the light guide members in the light guide array is similar.
[0135] [Examples] Next, we will describe an embodiment that further elaborates on the above-described embodiment. Figure 11 is a diagram comparing the light source device 1 according to the embodiment with the light source device 1X according to the reference example. In Figure 11, the left column shows the items, the middle column shows the light source device 1, and the right column shows the light source device 1X.
[0136] Figure 11 shows experimental data for maximum illuminance, illuminance uniformity, and illuminance distribution for each of the three emission patterns of light source device 1, as well as experimental data for maximum illuminance, illuminance uniformity, and illuminance distribution for light source device 1X. However, the experimental data for illuminance uniformity in light source device 1 only shows the experimental results for emission patterns in which all of the multiple light sources of light source device 1 are lit.
[0137] In this embodiment, illuminance uniformity refers to the value obtained by dividing the minimum illuminance in each of the four corner regions of the irradiated area by the illuminance in the central region of the irradiated area. Figure 12 is a diagram illustrating illuminance uniformity, showing the central region 30 and the corner regions 3a, 3b, 3c, and 3d corresponding to the four corner regions of the irradiated area 3.
[0138] In the evaluation of illuminance uniformity, light was shone from the light source onto a diffuser plate placed 300 mm away from the light source, and the illuminated area 3 on the diffuser plate was photographed with a camera from the opposite side of the diffuser plate from the light source. In the image captured by the camera, the pixel brightness of the image area corresponding to the central area 30 and the corner areas 3a to 3d of the illuminated area 3 was defined as the illuminance of each area. The size of the central area 30 and the corner areas 3a to 3d in the illuminated area 3 is a circular area with a diameter of approximately 10 mm. For the pixel brightness of the image area corresponding to the central area 30 and the corner areas 3a to 3d of the illuminated area 3, the average value of the brightness values of multiple pixels constituting each image area was used.
[0139] Each of the corner regions 3a to 3d on the illuminated region 3 corresponds to an angle that is 90% of the illumination angle provided by the light source device. Specifically, if the central region 30 is at coordinate (0,0) [mm], then the position of corner region 3a is at coordinate (126.0,166.5) [mm], the position of corner region 3b is at coordinate (-126.0,166.5) [mm], the position of corner region 3c is at coordinate (126.0,-166.5) [mm], and the position of corner region 3d is at coordinate (-126.0,-166.5) [mm].
[0140] Now, let's return to Figure 11 and continue the explanation of Figure 11. The light emission pattern represents the position of the light-emitting light source in both Light Source Device 1 and Light Source Device 1X. Each of the squares shown in the rows of the light emission pattern in Figure 11 schematically represents a light source including a light-emitting element (LED) and a light guide member. As shown in Figure 11, Light Source Device 1 has multiple light source units arranged in a circular shape, while Light Source Device 1X has one light source unit.
[0141] Light source device 1 has multiple light source units (63 in this case), and can emit light in multiple emission patterns depending on the number of light source units. Figure 11 shows three of these emission patterns. Light source device 1X has only one light source unit, and therefore displays only one emission pattern. In Figure 11, light source units that emit light (are lit) are indicated by dot hatching, and light source units that do not emit light (are off) are shown without hatching.
[0142] The illuminance distribution shows the illuminance distribution of the irradiated light obtained in a portion of the irradiated area and corresponds to the irradiation pattern. The illuminance distribution shown in Figure 11 was obtained, for example, by photographing the irradiated light onto a screen located at a predetermined distance from the light source device using a camera.
[0143] The main specifications of Light Source Device 1 and Light Source Device 1X are as follows. Note that [wt%] shown below represents weight percentage, meaning the ratio of the weight of the contained substance to the total weight including the base material resin and the contained substance.
[0144] (Main specifications of light source device 1) • Number of LEDs: 63 • LED outer dimensions (length S in Figure 5): 520 [μm] • Light-emitting section size (length C in Figure 5): 330 [μm], the light-emitting element is square-shaped with sides of 220 [μm] in a plan view. • Wavelength of light from the light source λd: 457 [nm] • Wavelength conversion material: Lu3Al5O 12 :Ce and CaAlSiN3:Eu-containing silicone resin • Covering material: Titanium oxide-containing silicone resin • Titanium oxide content of the coating material: 60 [wt%] • Refractive index of titanium oxide in the coating material: 2.54 • Refractive index of the silicone resin of the covering material: 1.51 • Light diffusing material on the wavelength conversion component: Titanium oxide-containing silicone resin • Titanium dioxide content of the light diffusing material on the wavelength conversion material: 0.93 [wt%] • Light guide element: TIR lens array containing 63 TIR lenses • Light guide material: Polycarbonate (refractive index 1.58) • Planar view size of the light guide member (length L in Figure 2A): 35 [mm] • Diameter of the placement area (Diameter D in Figure 2B): 32.4 [mm] • Height of the light guide array (length h along the Z-axis direction in Figure 2B): 2.59 [mm]
[0145] (Main specifications of light source device 1X) • Number of LEDs: 1 • LED outer dimensions (corresponding to length S in Figure 5): 1720 [μm] • Light-emitting section size (corresponding to length C in Figure 5): 1484 [μm], the light-emitting element is a square shape with sides of 1400 [μm] in a plan view. • Light diffusing material on the wavelength conversion material: Silicone resin containing titanium oxide and glass filler • Titanium oxide content of the light diffusing material on the wavelength conversion material: 4.17 [wt%] • Glass filler content of the light-diffusing material on the wavelength conversion material: 44.61 [wt%] • Light guide element: A single Fresnel lens with a flat top surface and an uneven bottom surface. • Light guide material: Polycarbonate (refractive index 1.58) • Planar view size of the light guide component: 6.56 x 6.56 [mm] • Fresnel diameter of the light guide element: 5.41 mm • Height of the light guide element (length along the Z-axis): 1.65 [mm]
[0146] Note that the specifications for the LEDs other than those mentioned above are the same for light source device 1 and light source device 1X.
[0147] As shown in Figure 11, in the case where all 63 light sources in the light source device 1 emitted light, the maximum illuminance was 2676 lux and the uniformity was 41.5%. In the irradiated area, a wide illuminance distribution was obtained due to the illumination light from all the light sources.
[0148] In the case where one of the 63 light sources in the light source device 1 emitted light from the central light source, the maximum illuminance was 1250 [lux]. In the irradiated area, a localized illuminance distribution was obtained only in the portion corresponding to the light emitted from the single light source in the central area.
[0149] In the case where one of the 63 light sources in the light source device 1 emitted light from the peripheral area, the maximum illuminance was 454 lux. In the irradiated area, a local illuminance distribution was obtained only in the portion corresponding to the light emitted from the single peripheral light source.
[0150] On the other hand, when one light source in the light source device 1X emitted light, the maximum illuminance was 1500 lux and the uniformity was 41.0%. In the irradiated area, a wide illuminance distribution was obtained with the illumination from a single light source.
[0151] Figure 11 shows that light source device 1 has a maximum illuminance 1.78 times higher and provides 1.78 times brighter illumination compared to light source device 1X. It was also found that it is possible to irradiate not only a wide area but also a localized area.
[0152] Next, Figures 13A and 13B show examples of illuminance distribution of light emitted by light source device 1. Figure 13A shows the illuminance distribution of light emitted by light source device 1, and Figure 13B shows the illuminance distribution of light emitted by light source device 1X.
[0153] The illuminance distributions shown in Figures 13A and 13B represent the illuminance distributions obtained on a screen when light source device 1 and light source device 1X each irradiate light onto the screen, which is located at a distance of 500 mm from each other.
[0154] As shown in Figure 13B, in light source device 1X, only one illuminance distribution was obtained with one emission pattern. In contrast, as shown in Figure 13A, in light source device 1, seven different illuminance distributions were obtained by changing the light source units emitting light from among the 63 light source units. However, it is not limited to seven distributions; by selecting the number and position of the light source units emitting light from among the 63 light source units, a corresponding illuminance distribution can be obtained.
[0155] As shown in Figure 13A, the light source device 1 can obtain various illuminance distributions (illumination patterns) by changing the light emission pattern. In this way, the illumination position, illumination direction, or illumination range can be freely switched without moving the light source device 1.
[0156] Although preferred embodiments have been described in detail above, the invention is not limited to the embodiments described above, and various modifications and substitutions can be made to the embodiments described above without departing from the scope of the claims.
[0157] For example, the above-described embodiment illustrates a configuration of a light guide member including a TIR lens, but is not limited thereto. For example, a light guide member can also be configured to include a light guide tube, a refractive lens, a diffractive lens, or a refractive index distribution lens.
[0158] The light source device of the present invention can irradiate a desired area with light, making it suitable for use in lighting, camera flashes, automotive headlights, head-up display backlights, and the like. However, the light source device of the present invention is not limited to these applications.
[0159] This application claims priority based on Japanese Patent Application No. 2020-168014 filed with the Japan Patent Office on 2 October 2020, Japanese Patent Application No. 2021-015305 filed with the Japan Patent Office on 2 February 2021, and Japanese Patent Application No. 2021-096777 filed with the Japan Patent Office on 9 June 2021, and includes the entire contents of these Japanese Patent Applications. [Explanation of Symbols]
[0160] 1 Light source device 10 circuit boards 11. Light guide array section 111 Ejection surface 12 Placement area 13 Surrounding area 14. Central axis of the placement area 2. Irradiated light 20 Drive Circuit 3 Irradiated area 31 Partial area 4 Light source section 4p1, 4s Light source unit (an example of the first light source unit) 4pc1, 4pc2, 4qc, 4sc, 4tc, 4uc, 4vc: Center of the light source 4p2, 4u Light source unit (an example of a second light source unit) 4q, 4t Light source unit (an example of a third light source unit) 4V Light Source Unit (An example of a fourth light source unit) 41 TIR lens (an example of a light guide element) 410 Center line 411 Total reflection surface 412 truncated cone surface 42 LEDs (an example of a light-emitting element) 43 Optical axis 421 Light-emitting part 422 Outer circumference of the light-emitting part 5 Triangular lattice area 100 Smartphones 101 Rear Panel 102 Through hole
Claims
1. A light source device having multiple light source units that emit light, The light source unit comprises a light-emitting element and a light-guiding member. The plurality of light sources comprises a first light source having an optical axis that irradiates toward the central axis of the arrangement area of the plurality of light sources, and a second light source located outside the first light source and having an optical axis that irradiates at a twisted position with respect to the central axis of the arrangement area. At least a portion of the plurality of light sources are arranged within the arrangement area in a manner different from the arrangement of light in the irradiated area. Light source device.
2. The plurality of light sources are arranged including a rectangular grid pattern. The light source device according to claim 1.
3. Each of the multiple light-emitting elements can be switched between emitting and not emitting light, or its emission intensity can be controlled independently. The light source device according to claim 1 or 2.
4. The light guide array portion has adjacent light guide members connected on the side that emits the light. A light source device according to any one of claims 1 to 3.
5. The aforementioned light guide array section includes an optical bandpass filter. The light source device according to claim 4.
6. Multiple light-emitting elements are arranged so that each of the multiple light-guiding members corresponds to one in a row. A light source device according to any one of claims 1 to 5.
7. The multiple light guide members and the multiple light-emitting elements do not form a one-to-one pair with each other. A light source device according to any one of claims 1 to 6.
8. The light guide member includes a totally reflective surface that totally reflects light. A light source device according to any one of claims 1 to 7.
9. The light guide members of the plurality of light sources include a first light guide member and a second light guide member, The shape of the first light guide member and the shape of the second light guide member are different. A light source device according to any one of claims 1 to 8.
10. The light guide member includes at least one of a light guide tube, a refractive lens, a diffractive lens, and a refractive index distribution lens. A light source device according to any one of claims 1 to 9.
11. The plurality of light source units include light source units in which the distance between the center of the light-emitting element and the central axis of the light guide member is different when viewed from above. A light source device according to any one of claims 1 to 10.
12. Of the plurality of light sources, some of the light sources include the elliptical light guide member when viewed from above. A light source device according to any one of claims 1 to 11.
13. The light-emitting element is a Light Emitting Diode or a Laser Diode. A light source device according to any one of claims 1 to 12.
14. The plurality of light sources are arranged asymmetrically within the arrangement area. A light source device according to any one of claims 1 to 13.
15. The light source device according to any one of claims 1 to 14, wherein the light irradiated from the plurality of light sources and arranged in the irradiated area partially overlaps.
16. The light irradiated from the plurality of light sources and arranged in the irradiated area has gaps between the light emitted from adjacent light sources. A light source device according to any one of claims 1 to 15.
17. An in-vehicle light source device using the light source device described in any one of claims 1 to 16.
18. A light source device having multiple light source units that emit light, The light source unit comprises a light-emitting element and a light-guiding member. The plurality of light sources comprises a first light source having an optical axis that irradiates toward the central axis of the arrangement area of the plurality of light sources, and a second light source located outside the first light source and having an optical axis that irradiates at a twisted position with respect to the central axis of the arrangement area. The light emitted by each of the multiple light-emitting elements passes through the light guide member and is irradiated from the light source unit and arranged in the irradiated area. A method for driving a light source device in which at least a portion of the plurality of light sources are arranged in a state different from the arrangement of light in the irradiated area within the arrangement area, Multiple light-emitting elements can independently control the intensity of light emission, and the illumination position, illumination direction, or illumination range of the illuminated area can be switched. A method for driving a light source device.
Citation Information
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