Stretchable devices
The stretchable device design addresses the challenge of inaccurate strain detection in hinge portions by optimizing signal line layout and using annular portions and dummy wires, enabling precise strain measurement.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-10-07
- Publication Date
- 2026-03-26
AI Technical Summary
Existing stretchable devices face challenges in accurately detecting strain in hinge portions due to large amounts of strain generated in signal lines when the hinge portion expands and contracts, leading to inaccurate strain measurements.
The stretchable device design includes a resin substrate with body and hinge portions, where signal lines for the bent portions and base portions are laminated such that the area occupied per unit length is larger for the base portions, and the signal lines for the bent portions are positioned to minimize strain, using annular portions and dummy wires to distribute stress, thereby improving strain detection accuracy.
This design allows for accurate detection of strain in the hinge portions by minimizing strain in the signal lines, reducing noise components, and enhancing the rigidity of the base portions, ensuring precise strain measurement.
Smart Images

Figure 0007836085000001 
Figure 0007836085000002 
Figure 0007836085000003
Abstract
Description
Technical Field
[0001] The present invention relates to a stretchable device.
Background Art
[0002] Stretchable devices are excellent in elasticity and flexibility. Such stretchable devices have a resin base material on which an array layer is laminated. The resin base material has a body portion arranged in a matrix shape and a hinge portion connecting the body portions. The hinge portion in Patent Document 1 has a plurality of arc portions and has a meandering meander shape. In addition, the hinge portion may have a linear base portion connecting the arc portion and the body portion. When a tensile load acts on the stretchable device, the arc portion of the hinge portion is deformed so that the curvature becomes smaller. In other words, the arc portion is deformed so as to expand. As a result, the body portions are separated from each other, and the stretchable device is extended.
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] In recent years, in order to detect the load acting on a stretchable device, it has been studied to provide a strain gauge in the hinge portion and detect the amount of strain in the hinge portion. Further, in such a stretchable device, a signal line is laminated on the hinge portion, and current flows from the signal line to the strain gauge. However, when the hinge portion expands and contracts, the amount of strain generated at the base portion is large. Therefore, a large amount of strain occurs in the portion of the signal line laminated on the base portion. As a result, the amount of strain in the hinge portion cannot be accurately detected.
[0005] The present invention aims to provide a stretchable device that can accurately detect the amount of strain in a hinge. [Means for solving the problem]
[0006] A stretchable device according to a first aspect of the present disclosure comprises a resin substrate, and signal lines and strain gauges laminated on the resin substrate. The resin substrate has a plurality of body portions arranged spaced apart from each other, and a plurality of hinge portions that meander and connect the body portions to each other. The hinge portions have a plurality of bent portions arranged between the body portions and that bend, and a base portion that extends linearly and connects the body portions and the bent portions. The signal lines have a signal line for the bent portions laminated on the bent portions and a signal line for the base portion laminated on the base portion. Viewed from the lamination direction in which the signal lines are laminated on the resin substrate, the area occupied per unit length in the longitudinal direction of the signal lines is larger for the base portion signal lines than for the bent portion signal lines.
[0007] A stretchable device according to a second aspect of the present disclosure comprises a resin substrate, a signal line and a strain gauge laminated on the resin substrate. The resin substrate has a plurality of body portions arranged spaced apart from each other, and a plurality of hinge portions that meander and connect the body portions to each other. The hinge portions have a plurality of bent portions arranged between the body portions and that bend, and a base portion that extends linearly and connects the body portions and the bent portions. The signal line comprises a signal line for the bent portion laminated on the bent portion, and a signal line for the base portion laminated on the base portion. The signal line for the base portion has a signal line body that connects to the signal line for the bent portion. At least a part of the signal line body is provided with an annular portion that forms an annular shape when viewed from the lamination direction in which the signal line is laminated on the resin substrate. [Brief explanation of the drawing]
[0008] [Figure 1] Figure 1 is a schematic perspective view of a stretchable device according to Embodiment 1. [Figure 2]Figure 2 is a schematic diagram showing a cross-section of the stretchable device according to Embodiment 1, and more specifically, it is a cross-sectional view taken along the line II-II in Figure 3. [Figure 3] Figure 3 is an enlarged view of a stretchable device according to Embodiment 1, showing a portion of the resin substrate and the first resin plate viewed from the array layer. [Figure 4] Figure 4 is a plan view of the portion of the array layer in Embodiment 1 that is laminated on the body, as seen from the second resin plate. [Figure 5] Figure 5 shows the circuit configuration of the array layer laminated on the resin substrate of Embodiment 1. [Figure 6] Figure 6 is a cross-sectional view taken along the line VI-VI in Figure 4. [Figure 7] Figure 7 is an enlarged view of the vertical hinge of Embodiment 1. [Figure 8] Figure 8 is an enlarged view of the vertical hinge portion of Embodiment 1 when a load is applied that causes it to stretch in the first direction. [Figure 9] Figure 9 is a plan view of the portion of the array layer in Embodiment 1 that is laminated on the vertical hinge, as seen from the second resin plate. [Figure 10] Figure 10 is a cross-sectional view taken along the line XX in Figure 9. [Figure 11] Figure 11 is a plan view of the first base of the vertical hinge section, seen from the second resin plate side. [Figure 12] Figure 12 is a plan view of the first base of the vertical hinge portion of Embodiment 2, as seen from the second resin plate side. [Figure 13] Figure 13 is a cross-sectional view taken along the line XII-XII in Figure 12. [Figure 14] Figure 14 is a plan view of the vertical hinge portion of Embodiment 3, viewed from the second resin plate side. [Modes for carrying out the invention]
[0009] Embodiments for implementing this disclosure will be described in detail with reference to the drawings. The invention of this disclosure is not limited by the contents described in the following embodiments. Furthermore, the components described below include those that can be easily conceived by a person skilled in the art, and those that are substantially the same. Moreover, the components described below can be combined as appropriate. It should be noted that the disclosure is merely an example, and any modifications that can be easily conceived by a person skilled in the art while maintaining the spirit of the invention are naturally included within the scope of the present invention. In order to make the explanation clearer, the drawings may schematically represent the width, thickness, shape, etc. of each part compared to the actual embodiment, but these are merely examples and do not limit the interpretation of the present invention. Furthermore, in this specification and each drawing, components similar to those described above with respect to previously shown drawings are denoted by the same reference numerals, and detailed explanations may be omitted as appropriate.
[0010] Furthermore, in this specification and the claims, when describing a manner in which one structure is placed on top of another structure, unless otherwise specified, the term "on top of" includes both cases: when one structure is placed directly on top of another structure so as to be in contact with it, and when another structure is placed above another structure via yet another structure.
[0011] (Embodiment 1) Figure 1 is a schematic perspective view of a stretchable device according to Embodiment 1. As shown in Figure 1, the stretchable device 1 is flat. The stretchable device 1 has a surface 1a and a back surface 1b (not shown in Figure 1; see Figure 2) facing opposite directions. Hereinafter, the direction parallel to the surface 1a and the back surface 1b will be referred to as the planar direction. One direction parallel to the planar direction will be referred to as the first direction Dx. The direction parallel to the planar direction and intersecting the first direction Dx will be referred to as the second direction Dy.
[0012] The front surface 1a and the back surface 1b form a rectangle (quadrilateral). The front surface 1a has a pair of short sides 1c and a pair of long sides 1d. In the present embodiment, the first direction Dx is a direction parallel to the long side 1d. The second direction Dy is a direction parallel to the short side 1c. That is, in the present embodiment, the first direction Dx and the second direction Dy are orthogonal to each other. Also, the normal direction (lamination direction) of the front surface 1a is referred to as the third direction Dz. And viewing the stretchable device 1 from the third direction Dz may be referred to as a plan view.
[0013] In a plan view, the stretchable device 1 is divided into a detection region 2 capable of detecting the strain amount of the stretchable device 1 and a frame-shaped peripheral region 3 surrounding the outside of the detection region 2. In FIG. 1, a boundary line L1 is drawn to facilitate understanding of the boundary between the detection region 2 and the peripheral region 3.
[0014] FIG. 2 is a diagram schematically showing a cross section of the stretchable device according to Embodiment 1, and more specifically, is a cross-sectional view taken along line II-II in FIG. 3. As shown in FIG. 2, the stretchable device 1 includes a first resin plate 60 having a back surface 1b, a second resin plate 70 having a front surface 1a, and a resin base material 10 and an array layer 30 sandwiched between the first resin plate 60 and the second resin plate 70. Further, the resin base material 10 and the array layer 30 are laminated in the order of the resin base material 10 and the array layer 30 on the opposite surface of the back surface 1b of the first resin plate 60.
[0015] The first resin plate 60 and the second resin plate 70 are made of a resin material and have stretchability and flexibility. Examples of the resin material include acrylic resin, epoxy resin, and urethane resin, but the present disclosure is not limited thereto. In the following description, the upper side or the upper direction is one direction of the third direction Dz, and refers to the side where the second resin plate 70 is arranged when viewed from the first resin plate 60. Also, the lower side or the lower direction is the other direction of the third direction Dz, and refers to the side where the first resin plate 60 is arranged when viewed from the second resin plate 70.
[0016] FIG. 3 is an enlarged view of a stretchable device according to Embodiment 1, as seen from the array layer side, looking at a part of the resin substrate and the first resin plate. In FIG. 3, in order to make the resin substrate 10 easier to see, the resin substrate 10 is hatched. The resin substrate 10 is provided on the upper surface of the first resin plate 60. The resin substrate 10 has stretchability, flexibility, and insulation. The resin substrate 10 is made of a resin material such as polyimide, for example.
[0017] The resin substrate 10 has a body portion 11 arranged in the first direction Dx and the second direction Dy and arranged in a matrix, and a hinge portion 12 connecting adjacent body portions 11.
[0018] The body portion 11 of the present embodiment is square (square) in plan view. The four corner portions of the body portion 11 are arranged so as to point in the first direction Dx and the second direction Dy. The array layer 30 laminated on the body portion 11 includes a transistor 31 (see FIG. 5). Note that the present disclosure is not limited to a square shape with respect to the shape of the body portion 11 in plan view, and may be a circular shape or other polygonal shapes.
[0019] The hinge portion 12 includes a vertical hinge portion 12A extending in the first direction Dx and a horizontal hinge portion 12B extending in the second direction Dy. The array layer 30 laminated on the vertical hinge portion 12A includes a signal line 32, a strain gauge 34, a first output line 35, and a second output line 36. On the other hand, the array layer 30 laminated on the horizontal hinge portion 12B includes a gate line 33 and a strain gauge 34. Details of the hinge portion 12 will be described later.
[0020] Between the body portion 11 and the hinge portion 12, there is a cutout portion 19 penetrating the resin substrate 10 in the third direction Dz. Therefore, a plurality of cutout portions 19 are provided in the resin substrate 10.
[0021] In the region overlapping with the weight-reducing portion 19, the array layer 30 is not laminated. As shown in Figure 2, the weight-reducing portion 19 is filled with the second resin plate 70. Therefore, the stretchable device 1 has low rigidity in the area overlapping with the weight-reducing portion 19 and possesses elasticity and flexibility (stretchability). When a load is applied to the stretchable device 1, the hinge portion 12 that overlaps with the weight-reducing portion 19 in the first direction Dx or the second direction Dy deforms. As a result, the deformation of the body portion 11 is small, and damage to the functional elements (transistors 31 in this embodiment) laminated on the body portion 11 is suppressed. In this embodiment, the weight-reducing portion 19 is filled with the second resin plate 70, but it may also be filled with the first resin plate 60, or with both the first resin plate 60 and the second resin plate 70.
[0022] Next, the array layer 30 will be described. The array layer 30 includes various components for detecting the amount of strain in the hinge portion 12.
[0023] Specifically, the array layer 30 includes a connection section 6 (see Figure 1), a gate line drive circuit 7 (see Figure 1), an output line selection circuit 8 (see Figure 1), current wiring 9 (see Figure 1), a plurality of transistors 31 (see Figure 4), a plurality of signal lines 32 (see Figure 4) extending in a first direction Dx, a plurality of gate lines 33 (see Figure 4) extending in a second direction Dy, a plurality of strain gauges 34 (see Figure 4), a plurality of first output lines 35 (see Figure 4) extending in a first direction Dx, and a plurality of second output lines 36 (see Figure 4) extending in a first direction Dx.
[0024] As shown in Figure 1, the connection section 6, gate line drive circuit 7, output line selection circuit 8, and current wiring 9 are arranged to overlap the peripheral region 3. The connection section 6 is for connecting to a drive IC (Integrated Circuit) located outside the stretchable device 1. The drive IC may be mounted as COF (Chip On Film) on a flexible printed circuit board or rigid board (not shown) connected to the connection section 6. Alternatively, the drive IC may be mounted as COG (Chip On Glass) in the peripheral region 3 of the first resin plate 60.
[0025] The gate line drive circuit 7 is a circuit that drives multiple gate lines 33 based on various control signals from the drive IC. The gate line drive circuit 7 sequentially or simultaneously selects multiple gate lines 33 and supplies gate drive signals to the selected gate lines 33. The output line selection circuit 8 is a switch circuit that sequentially or simultaneously selects multiple first output lines 35 and multiple second output lines 36. The output line selection circuit 8 is, for example, a multiplexer. Based on the selection signal supplied from the drive IC, the output line selection circuit 8 connects the selected first output line 35 or second output line 36 to the drive IC. The current wiring 9 is wiring for supplying a predetermined amount of current to the signal line 32 and extends along the peripheral region 3. The current wiring 9 is connected to the drive IC via the connection part 6 and a predetermined amount of current flows through it.
[0026] The transistor 31, signal line 32, gate line 33, strain gauge 34, first output line 35, and second output line 36 are laminated on a resin substrate 10 (see Figure 3) and arranged within the detection region 2 (see Figure 1).
[0027] As shown in Figure 3, the signal line 32 is arranged across multiple vertical hinge sections 12A and multiple body sections 11. As a result, the signal line 32 extends continuously from one end to the other in the first direction Dx within the detection area 2. In addition, multiple signal lines 32 are arranged in the second direction Dy. One end of each signal line 32 is connected to the current wiring 9 (see Figure 1). Hereinafter, the portion of the signal line 32 that is stacked on the body section 11 will be referred to as the body section signal line 50.
[0028] The gate wire 33 is arranged across multiple lateral hinge sections 12B and multiple body sections 11. As a result, the gate wire 33 extends continuously from one end to the other in the second direction Dy within the detection region 2. Multiple gate wires 33 are arranged in the first direction Dx. One end of each gate wire 33 is connected to the gate wire drive circuit 7 (see Figure 1).
[0029] The first output line 35 and the second output line 36 are wiring through which the output signal (current) from the strain gauge 34 flows. The first output line 35 and the second output line 36 are arranged across multiple vertical hinge sections 12A and multiple body sections 11. As a result, the first output line 35 and the second output line 36 extend continuously from one end to the other in the first direction Dx within the detection area 2. In addition, one end of each of the multiple first output lines 35 and second output lines 36 is connected to the output line selection circuit 8.
[0030] Figure 4 is a plan view of the portion of the array layer of Embodiment 1 that is laminated on the body portion, as seen from the second resin plate. As shown in Figure 4, the transistors 31 are laminated on each body portion 11 of the resin substrate 10. Therefore, the multiple transistors 31 are arranged in a matrix within the detection region 2. In plan view, the transistors 31 are located in the center of the body portion 11. The gate electrode 31c of the transistor 31 (see Figure 6) is connected to a gate line 33 that extends from the body portion 11 in the second direction Dy. The drain electrode 31d of the transistor 31 is connected to a signal line 32 that extends from the body portion 11 in the first direction Dx.
[0031] As shown in Figure 3, the strain gauge 34 is wiring for measuring the amount of strain in the hinge portion 12. The strain gauge 34 is stacked on each hinge portion 12. Therefore, the strain gauge 34 has a longitudinal strain gauge 34A that is stacked on the longitudinal hinge portion 12A and extends in the first direction Dx, and a transverse strain gauge 34B that is stacked on the transverse hinge portion 12B and extends in the second direction Dy.
[0032] As shown in Figure 4, one end of the longitudinal strain gauge 34A is positioned on one of the two body parts 11 that sandwich the longitudinal hinge portion 12A and is connected to the source electrode 31e of the transistor 31. The other end of the longitudinal strain gauge 34A is positioned on the other of the two body parts 11 that sandwich the longitudinal hinge portion 12A and is connected to the first output line 35.
[0033] As shown in Figure 4, one end of the transverse strain gauge 34B is positioned on one of the two body parts 11 that sandwich the transverse hinge portion 12B and is connected to the source electrode 31e of the transistor 31. The other end of the transverse strain gauge 34B is positioned on the other of the two body parts 11 that sandwich the transverse hinge portion 12B and is connected to the second output line 36.
[0034] Figure 5 shows the circuit configuration of the array layer laminated on the resin substrate of Embodiment 1. According to the array layer circuit described above, as shown in Figure 5, when the gate line 33 selected by the gate line drive circuit 7 is scanned, the transistor 31 turns ON. As a result, the signal line 32 and one end of the strain gauge 34 are electrically connected. Therefore, the current from the current wiring 9 flows to the strain gauge 34 (longitudinal strain gauge 34A, transverse strain gauge 34B). The electrical signal (current) from the longitudinal strain gauge 34A flows to the first output line 35. The electrical signal (current) from the transverse strain gauge 34B flows to the second output line 36. Next, the first output line 35 or the second output line 36 selected by the output line selection circuit 8 is connected to the drive IC. As a result, an electrical signal (current) is sent from the first output line 35 or the second output line 36 to the drive IC.
[0035] Next, the cross-sectional structure of the portion of the array layer 30 that is laminated on the body portion 11 will be described.
[0036] Figure 6 is a cross-sectional view taken along the line VI-VI in Figure 4. As shown in Figure 6, multiple insulating layers are laminated in the portion of the array layer 30 that is laminated on the body portion 11. Specifically, a first insulating layer 41, a second insulating layer 42, a third insulating layer 43, a fourth insulating layer 44, and a fifth insulating layer 45 are laminated above the body portion 11. The first insulating layer 41, the second insulating layer 42, the third insulating layer 43, the fourth insulating layer 44, and the fifth insulating layer 45 are, for example, silicon oxide films and cover the transistor 31 and various wiring (signal line 32, gate line 33, strain gauge 34, first output line 35, and second output line 36). In this embodiment, the gate insulating film 31b of the transistor 31 is interposed between the first insulating layer 41 and the second insulating layer 42.
[0037] A strain gauge 34 is laminated on the second insulating layer 42. A signal line 32 is laminated on the third insulating layer 43. A gate line 33 is laminated on the fourth insulating layer 44. The transistor 31 comprises a semiconductor layer 31a, a gate insulating film 31b, a gate electrode 31c, a drain electrode 31d, and a source electrode 31e. The semiconductor layer 31a connects the drain electrode 31d and the source electrode 31e via contact layers 80 and 81. The gate electrode 31c is connected to the gate line 33 via contact layer 82. The drain electrode 31d is located in the same layer as the signal line 32 and is connected to the signal line 32. The source electrode 31e is located in the same layer as the strain gauge 34 and is connected to the strain gauge 34.
[0038] Next, we will describe the portion of the array layer 30 that is laminated on the hinge portion 12, but before that, we will describe the details of the hinge portion 12. Note that if the vertical hinge portion 12A is rotated by 90°, it will have the same shape as the horizontal hinge portion 12B. Therefore, in the following, the vertical hinge portion 12A will be described as a representative example.
[0039] Figure 7 is an enlarged view of the vertical hinge of Embodiment 1. Figure 8 is an enlarged view of the vertical hinge portion of Embodiment 1 when a load is applied that causes it to stretch in the first direction. Note that the imaginary line K shown in Figures 7 and 8 is an imaginary line that passes through the center of the width direction of the vertical hinge portion 12A.
[0040] As shown in Figure 7, the widthwise length W of the vertical hinge portion 12A is constant in the lengthwise direction over which the vertical hinge portion 12A extends. The vertical hinge portion 12A also extends in the first direction Dx, meandering between the two body portions 11. The vertical hinge portion 12A has two base portions 13 located at both ends in the lengthwise direction of the vertical hinge portion 12A, and four bent portions 14 positioned between the two base portions 13. For the sake of explanation, one of the two body portions 11 that sandwich the vertical hinge portion 12A will be referred to as the first body portion 11a, and the other as the second body portion 11b.
[0041] The base portion 13 is continuous with the body portion 11 and extends linearly from the body portion 11 in the first direction Dx. Of the two base portions 13, the base portion 13 continuous with the first body portion 11a is referred to as the first base portion 13a, and the base portion 13 continuous with the second body portion 11b is referred to as the second base portion 13b.
[0042] The bent portion 14 is bent in the second direction Dy. The bent portion 14 in this embodiment is arc-shaped. However, the bent portion of this disclosure may be angular instead of arc-shaped. The four bent portions 14 are the first arc portion 21, the second arc portion 22, the third arc portion 23, and the fourth arc portion 24, which are arranged in order from the first base portion 13a toward the second base portion 13b. The first arc portion 21 and the fourth arc portion 24 are quarter-circular and bent at 90 degrees. The second arc portion 22 and the third arc portion 23 are semi-circular and bent at 180 degrees.
[0043] One end of the first arc portion 21 is connected to the first base portion 13a. The first arc portion 21 is bent in one direction of the second direction Dy relative to the first base portion 13a. Also, one end of the fourth arc portion 24 is connected to the second base portion 13b. The fourth arc portion 24 is bent from the second base portion 13b in the other direction of the second direction Dy. Therefore, the first arc portion 21 and the fourth arc portion 24 bend in opposite directions.
[0044] One end of the second arc section 22 is connected to the first arc section 21. The other end of the second arc section 22 points in the other direction of the second direction Dy. The third arc section 23 has one end connected to the fourth arc section 24, and the other end points in one direction of the second direction Dy and is connected to the other end of the second arc section 22. As described above, the vertical hinge section 12A meanders due to the four bent sections 14.
[0045] As shown in Figure 7, each bend 14 is divided into an inner circumferential portion located on the inside (inner circumference side) and an outer circumferential portion located on the outside (outer circumference side), with the imaginary line K as the boundary. In Figure 7, the inner and outer circumferential portions of each bend 14 are enclosed by ellipses to clearly show their respective boundaries. However, everything on the inner circumference side of the imaginary line K is the inner circumference, and everything on the outer circumference side of the imaginary line K is the outer circumference. Therefore, the area enclosed by the ellipse is either the inner circumference or a part of the outer circumference.
[0046] For example, when the stretchable device 1 is pulled in the first direction Dx (see arrow F in Figure 8), the vertical hinge portion 12A stretches in the first direction Dx, as shown in Figure 8. In other words, the bending angle of each bent portion 14 increases, and the length of the vertical hinge portion 12A in the first direction Dx increases. Also, when the bending angle of each bent portion 14 increases, the following loads (stresses) act on the inner and outer circumferences of each bent portion 20.
[0047] A tensile load acts on the first inner circumference 21N of the first arc portion 21. A compressive load acts on the first outer circumference 21G of the first arc portion 21. A tensile load acts on the second inner circumference 22N of the second arc portion 22. A compressive load acts on the second outer circumference 22G of the second arc portion 22. A tensile load acts on the third inner circumference 23N of the third arc portion 23. A compressive load acts on the third outer circumference 23G of the third arc portion 23. A tensile load acts on the fourth inner circumference 24N of the fourth arc portion 24. A compressive load acts on the fourth outer circumference 24G of the fourth arc portion 24.
[0048] In other words, a tensile load acts on the inner circumference of each bent portion 14, while a compressive load acts on the outer circumference of each bent portion 14. Therefore, even if the longitudinal strain gauge 34A is extended along the end of the longitudinal hinge portion 12A, both tensile and compressive loads act on it, making it impossible to accurately detect the load acting on the longitudinal hinge portion 12A. Note that the amount of strain generated in the central part of the longitudinal hinge portion 12A in the width direction (the area overlapping with the imaginary line K) is less than in the inner and outer circumferences.
[0049] Figure 9 is a plan view of the portion of the array layer in Embodiment 1 that is laminated on the vertical hinge, as seen from the second resin plate. Figure 10 is a cross-sectional view taken along the line XX in Figure 9. Figure 11 is a plan view of the first base portion of the vertical hinge, as seen from the second resin plate. Next, the portion of the array layer 30 that is laminated on the vertical hinge portion 12A will be described. The description will be in the order of cross-sectional structure, followed by the layout in plan view.
[0050] As shown in Figure 10, the portion of the array layer 30 laminated on the vertical hinge portion 12A includes the signal line 32, the vertical strain gauge 34A, the first output line 35, the second output line 36, and the insulating layers 46 and 47.
[0051] A signal wire 32 is laminated on the vertical hinge portion 12A. The insulating layer 46 covers the signal wire 32 and the vertical hinge portion 12A from above. The first output wire 35 and the second output wire 36 are laminated on the insulating layer 46. The insulating layer 47 covers the first output wire 35, the second output wire 36, and the insulating layer 46 from above. A longitudinal strain gauge 34A is provided on the insulating layer 47. The longitudinal strain gauge 34A is covered by the second resin plate 70. The insulating layers 46 and 47 are made of highly flexible polyimide.
[0052] Regarding the layout in a plan view, as shown in Figure 9, the longitudinal strain gauge 34A has a plurality of strain detection units 37 that overlap with the bent portion 14 in a plan view. The plurality of strain detection units 37 include a first strain detection unit 37A that overlaps with the first arc portion 21, a second strain detection unit 37B that overlaps with the second arc portion 22, a third strain detection unit 37C that overlaps with the third arc portion 23, and a fourth strain detection unit 37D that overlaps with the fourth arc portion 24.
[0053] The first strain detection unit 37A overlaps with the first inner circumference 21N in a plan view. The second strain detection unit 37B overlaps with the second inner circumference 22N in a plan view. The third strain detection unit 37C overlaps with the third inner circumference 23N in a plan view. The fourth strain detection unit 37D overlaps with the fourth inner circumference 24N in a plan view.
[0054] From the above, the longitudinal strain gauge 34A is positioned so as to overlap only with the inner circumference of each bent portion 14, and not with the outer circumference. Therefore, when the longitudinal hinge portion 12A expands and contracts, it is avoided that both tensile and compressive loads are applied to the longitudinal strain gauge 34A. As a result, the load (amount of strain) acting on the longitudinal hinge portion 12A can be accurately detected. In addition, in this disclosure, the strain gauge may be positioned so as to overlap only with the outer circumference of each bent portion 14. Furthermore, the amount of strain generated in the central part of the width direction of the longitudinal hinge portion 12A (the area overlapping with the imaginary line K) is less than in the inner and outer circumferences.
[0055] The signal line 32 includes a signal line 51 for the bending section and a signal line 52 for the base, which are stacked on the vertical hinge section 12A. The signal line 52 for the base is provided on both the first base section 13a and the second base section 13b. Therefore, the description of the signal line 52 for the base will focus on the one stacked on the first base section 13a.
[0056] The signal line 51 for the bend is stacked on multiple bends 14. The signal line 51 for the bend passes through the center of the vertical hinge portion 12A in the width direction. Therefore, the signal line 51 for the bend meanders along the multiple bends 14. From the above, the signal line 51 for the bend overlaps with a virtual line K in a plan view, which has less strain than the inner and outer circumferences of the bend 14. As a result, the amount of strain generated in the signal line 51 for the bend is kept to a minimum.
[0057] As shown in Figure 11, the widthwise length W1 of the signal wire 51 for the bent section is smaller than the widthwise length W2 of the longitudinal strain gauge 34A. When the signal wire 51 for the bent section becomes thicker (when the widthwise length W1 of the signal wire 51 for the bent section becomes larger), the amount of strain generated in the signal wire 51 for the bent section also increases, and the noise component increases. Therefore, in this embodiment, the widthwise length W1 of the signal wire 51 for the bent section is made smaller (the signal wire 51 for the bent section is made thinner) to reduce the noise component included. In this disclosure, the widthwise length W1 of the signal wire 51 for the bent section only needs to be smaller than the widthwise length W2 of the longitudinal strain gauge 34A, and also at least 1 / 3 of the widthwise length W2 of the longitudinal strain gauge 34A (W2 > W1 ≥ W2 × 1 / 3).
[0058] As shown in Figure 11, the base signal line 52 is stacked on the base 13. The base signal line 52 also has one signal line body 53 and two dummy wires 54 positioned on either side of the signal line body 53.
[0059] The signal wire body 53 and the dummy wire 54 each extend in a straight line along the first base 13a. One end of the signal wire body 53 is connected to the signal wire 50 for the body section, and the other end is connected to the signal wire 51 for the bend section. Therefore, the current flowing from the current wiring 9 (see Figure 1) flows in the first direction Dx via the signal wire 50 for the body section, the signal wire 51 for the bend section, and the signal wire body 53. On the other hand, both ends of the dummy wire 54 are not connected to any other wiring. Therefore, the dummy wire 54 is disconnected. Note that in Figure 9, the dummy wire 54 that overlaps with the longitudinal strain gauge 34A is omitted from the illustration.
[0060] The widthwise length W3 of the signal line body 53 is the same as the widthwise length W1 of the signal line 51 for the bending section. Therefore, the area occupied per unit length in the lengthwise direction of the vertical hinge section 12A is larger for the base signal line 52 (signal line body 53 and dummy wiring 54) than for the signal line 51 for the bending section. In other words, the base signal line 52 has a larger area occupied per unit length than the signal line 51 for the bending section because it has two dummy wirings 54. Therefore, the rigidity of the first base 13a is improved compared to the case without the two dummy wirings 54. As a result, the amount of strain generated in the first base 13a when the vertical hinge section 12A is extended and retracted is reduced. Consequently, the amount of strain generated in the signal line body 53 is also reduced.
[0061] Furthermore, the widthwise length W4 of the dummy wiring 54 is longer than the widthwise length W3 of the signal line body 53. Therefore, the rigidity of the first base portion 13a is improved compared to the case where the widthwise length W4 of the dummy wiring 54 is the same as the length W3 of the signal line body 53, and the amount of strain generated in the signal line body 53 is reduced. Note that this disclosure is not limited to the example shown in Embodiment 1 regarding the widthwise length W4 of the dummy wiring 54, and it may be the same as the length W3 of the signal line body 53, or even smaller than the length W3.
[0062] As described above, in the stretchable device 1 of Embodiment 1, the amount of strain generated in the bending signal line 51 and the signal line body 53 is small, and the amount of strain in the hinge portion 12 can be detected with high accuracy. In Embodiment 1, two dummy wires 54 are provided, but this disclosure does not particularly limit the number of dummy wires 54. Also, although the dummy wires 54 in Embodiment 1 are straight, this disclosure may use dummy wires of shapes other than straight, and the shape is not particularly limited. Next, other embodiments that modify a part of Embodiment 1 will be described. The following description will focus on the differences from Embodiment 1.
[0063] (Embodiment 2) Figure 12 is a plan view of the first base of the vertical hinge portion of Embodiment 2, viewed from the second resin plate side. Figure 13 is a cross-sectional view taken along the line XII-XII in Figure 12. As shown in Figures 12 and 13, the base signal line 52A of the stretchable device 1A of Embodiment 2 differs from the stretchable device 1 of Embodiment 1 in that it has only a signal line body 53A that connects to the bending portion signal line 51. In other words, the base signal line 52A of the stretchable device 1A of Embodiment 2 does not have a dummy wiring 54.
[0064] The widthwise length W5 of the signal line body 53A is the same as the widthwise length of the first base portion 13a. In other words, the widthwise length W5 of the signal line body 53A is greater than the widthwise length W1 of the signal line 51 for the bent portion. Therefore, even in Embodiment 2, the area occupied per unit length in the lengthwise direction of the signal line 32 is greater for the base signal line 52A than for the signal line 51 for the bent portion. As a result, the rigidity of the first base portion 13a is improved, and the amount of strain generated in the signal line body 53 is reduced. Consequently, the amount of strain in the hinge portion 12 can be detected with high accuracy.
[0065] (Embodiment 3) Figure 14 is a plan view of the vertical hinge portion of Embodiment 3, viewed from the second resin plate. Note that the vertical strain gauge 34A is not shown in Figure 14. As shown in Figure 14, the stretchable device 1B of Embodiment 3 differs from the stretchable device 1 of Embodiment 1 in that it has only a signal line body 53B to which the base signal line 52B of the signal line 32 connects to the bending portion signal line 51B. It also differs from the signal line body 53 of Embodiment 1 in that an annular portion 56 is provided on a part of the signal line body 53B.
[0066] The annular portion 56 is annular when viewed from the third direction Dz. The annular portion 56 in this embodiment is elliptical in shape. However, the annular portion of this disclosure is not limited to an elliptical shape and may be circular or square in shape. The annular portion 56 has a first wiring 56a arranged on one side of the second direction Dy with respect to the virtual line K, and a second wiring 56b arranged on the other side of the second direction Dy with respect to the virtual line K. With this annular portion 56, when the vertical hinge portion 12A expands and contracts, stress is distributed to the first wiring 56a and the second wiring 56b, and the amount of strain is reduced.
[0067] Furthermore, the signal line 51B for the bent section of the third embodiment is also provided with two annular sections 57 and 58. The annular section 57 is located in the longitudinal center of the second arc section 22. The annular section 58 is located in the longitudinal center of the third arc section 23. The longitudinal centers of the second arc section 22 and the third arc section 23 are the locations among the four bent sections 14 where a relatively large amount of strain is likely to occur. As a result, the amount of strain generated in the signal line 51B for the bent section can also be reduced.
[0068] Although Embodiment 3 has been described above, the present disclosure may also include an annular portion 56 only on the signal line body 53B. Furthermore, two annular portions 56 may be provided on the signal line body 53B, and there is no limit to the number. The present disclosure is sufficient if at least a part of the signal line body 53B has an annular portion 56. Therefore, as shown in Embodiment 3, a part of the signal line body 53B may be an annular portion 56, or the entire signal line body 53B may be an annular portion 56. In addition, the annular portions 56 and 57 provided on the bending signal line 51B may be applied to the stretchable device 1 of Embodiment 1 or the stretchable device 1A of Embodiment 2. [Explanation of Symbols]
[0069] 1, 1A, 1B Stretchable Devices 10 Resin substrate 11 Body section 12. Hinge section 12A Vertical hinge section 12B Horizontal hinge section 13 Base 14. Bending section 19. Weight-reducing section 21 First arc section 21G 1st outer circumference 21N 1st inner circumference 22 Second arc section 22G 2nd outer circumference 22N 2nd inner circumference 23 Third arc section 23G 3rd outer circumference 23N 3rd inner circumference 24. Fourth arc section 24G 4th outer circumference 24N 4th inner circumference 30 array layers 31 transistors 32 signal lines 33 Gate Line 34 Strain Gauges 35. First output line 36 Second output line 37. Strain detection unit 37A First strain detection unit 37B Second strain detection unit 37C Third strain detection unit 37D Fourth strain detection unit 50 Signal wires for the body 51 Signal wire for bends 52 Base signal wire 53 Signal line body 54 Dummy Wiring 56, 57, 58 Ring section
Claims
1. Resin substrate and A signal wire and a strain gauge laminated on the aforementioned resin substrate, It has, The aforementioned resin substrate is Multiple body parts arranged at a distance from each other, Multiple hinge parts that connect the aforementioned body parts in a meandering manner, It has, The aforementioned hinge portion is, A plurality of bendable sections are arranged between the aforementioned body sections, A base portion that extends in a straight line and connects the body portion and the bent portion, It has, The aforementioned signal line is The signal wires for the bent portion are stacked on the aforementioned bent portion, The base signal lines stacked on the base, It has, Viewed from the lamination direction in which the signal lines are laminated on the resin substrate, the area occupied per unit length in the longitudinal direction of the signal lines is larger for the base signal lines than for the bent portion signal lines. Stretchable device.
2. The aforementioned base signal line is, The signal line body, which has the same width as the signal line for the bent portion when viewed from the stacking direction, and connects to the signal line for the bent portion, A dummy wire is positioned separately from the signal line body, It has The stretchable device according to claim 1.
3. The base signal line has a signal line body that connects to the bending signal line, When viewed from the stacking direction, the width of the signal line body is greater than that of the base signal line. The stretchable device according to claim 1.
4. Resin substrate and A signal wire and a strain gauge laminated on the aforementioned resin substrate, It has, The aforementioned resin substrate is Multiple body parts arranged at a distance from each other, Multiple hinge parts that connect the aforementioned body parts in a meandering manner, It has, The aforementioned hinge portion is, A plurality of bendable sections are arranged between the aforementioned body sections, A base portion that extends in a straight line and connects the body portion and the bent portion, It has, The aforementioned signal line is The signal wires for the bent portion are stacked on the aforementioned bent portion, The base signal lines stacked on the base, It has, The base signal line has a signal line body that connects to the bending signal line, At least a portion of the signal line body is provided with an annular portion that forms an annular shape when viewed from the lamination direction in which the signal line is laminated on the resin substrate. Stretchable device.
5. The annular portion is provided on at least a part of the signal line for the bent portion. The stretchable device according to claim 4.
6. When viewed from the stacking direction, the width of the signal line for the bent portion is shorter than the width of the strain gauge. A stretchable device according to any one of claims 1 to 5.
Citation Information
Patent Citations
Substrate
JP2017118109A
Wiring substrate
JP2020155563A
Stretchable display device
JP2021103298A
Flexible substrate
JP2021118273A