Polymer blend for reducing gel content in formulations containing recycled polymer

A polymer blend of virgin and recycled ethylene-based polymers, incorporating hydrocarbon molecules with terminal alkene groups, effectively reduces gel content in films, addressing the variability and defects in recycled polymers, thus improving film quality and uniformity.

KR1020260119686APending Publication Date: 2026-08-03DOW GLOBAL TECHNOLOGIES LLC
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Patent Information

Application Number
KR1020267021273
Authority / Receiving Office
KR · KR
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-12-07
Filing Date
2024-12-03
Publication Date
2026-08-03

AI Technical Summary

Technical Problem

Recycled polymers often contain variable and unpredictable gel content due to cross-linked defects, leading to degradation and non-uniformity in films, which existing technologies have not adequately addressed.

Method used

A polymer blend comprising a virgin ethylene-based polymer formed by high-pressure free radical polymerization with hydrocarbon molecules containing three or more terminal alkene groups and a recycled ethylene-based polymer with specific density and melt index is used to reduce gel content in films.

Benefits of technology

The polymer blend significantly reduces gel content across various sizes, enhancing film quality and uniformity by incorporating hydrocarbon molecules with terminal alkene groups, thereby improving the physical properties of films made from recycled polymers.

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Abstract

The embodiments relate to a polymer blend comprising: a virgin ethylene-based polymer formed by high-pressure (100 MPa or more to 400 MPa or less) free radical polymerization of ethylene and one or more hydrocarbon molecules, wherein each hydrocarbon molecule comprises three or more terminal alkene groups; and a recycled ethylene-based polymer having a density of 0.910 to 0.940 g / cc and a melt index (I2) of 0.3 to 5 dg / min when measured according to ASTM D1238 (190°C, 2.16 kg). Additional embodiments relate to films and articles comprising the polymer blend.
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