Assembling Battery Machines TRIZ Cases

A robot-guided setting unit automates high-force vent valve clip insertion, improving battery housing assembly speed and placement reliability.

A rotary battery filling line combines liquid preparation, weighing, and replenishment to raise automation and throughput while cutting labor.

A rotating disc with multiple slots feeds separators concurrently, boosting electrode plate stacking capacity without added floor space or cost.

Opposed pressing blocks and Teflon tape stabilize round-portion molding in uncoated electrode regions, improving assembly consistency.

Mirrored L-shaped and stepped battery pack layouts improve vehicle envelope fit, weight balance, mounting integrity, and serviceability.

Grooved tab-accommodating seats and side body supports keep large wound electrode assemblies stable while avoiding tab contact damage.

Real-time pallet allocation balances loaded lines for different battery cell structures, cutting conveyor complexity and floor space.

Overlapping infrared radiation zones heat the pouch cell metal layer uniformly to reduce wrinkles, laminate damage, and sealing time.

Optimized crimping curvature and beading depth improve battery case sealing, preventing electrolyte leakage and electrical shorts.

A sliding unreeling station swaps tape coils with paired suction members, cutting and joining tape while reducing footprint and air use.

A folded separator guide streamlines alternating electrode insertion and pressing, cutting battery cell stacking time and cost.

Continuous pre-compounding, lamination, cutting, and reclaiming reduce core resistance and raise lithium battery production efficiency.

A wrapped tab structure and insulating members keep deformed tabs from touching the shell, reducing cylindrical cell short-circuit risk.

Image-based inspection detects battery cell gluing defects and automatically swaps faulty cells to protect pack heat dissipation and line capacity.

Interlocking main and auxiliary pressing jigs hold battery stacks in shape during endplate-free pack assembly to prevent collapse and stabilize production.

Automated film wrapping before heat treatment improves cell stack alignment, edge welding, and structural integrity in lithium-ion accumulator production.

Rotating, pivoting processing elements fold contacting lugs onto a contact element faster, cleaner, and with more reliable storage cell assembly.

A protrusion-supported beading section cuts crimping load, protects equipment durability, and prevents cap plate deformation in cylindrical batteries.

A beaded case, crimped cap plate, and gasket balance sealing support and manufacturable forming to prevent electrolyte leaks and short circuits.

Opposite-direction winding aligns uncoated electrode portions and balances stripe-coated active material to improve secondary battery assembly.

Interlocking main and auxiliary pressing jigs pre-compress a battery stack to hold its shape for stable seating in module-free pack assembly.

Movable jaws compress battery cells while a sheath slides into place, simplifying module assembly and preserving strength and watertightness.

A protrusion supporting 73% to 83% of beading depth cuts crimping load and prevents cap plate deformation in cylindrical batteries.

An angled ultrasonic tip with anvil suction removes welding debris while joining battery terminals and current collectors with lower heat and less damage.

Pre-applied adhesive on the separator stabilizes electrode position during Z-fold stacking without added laminating thickness or reduced heat transfer.

A Peltier cooling sheet and paired fans regulate box temperature during battery formation, improving cooling efficiency without extra cold air.

Heated case pressing removes gas after primary charging, cutting electrolyte discharge and non-reaction areas in secondary battery manufacturing.

A clamp-and-press edge folding structure bends surplus exterior material outside the laminate to prevent damage while supporting higher volume energy density.

Visual detection and closed-loop deviation correction keep electrode plate tab cutting and slitting aligned, improving battery cell consistency.

Selective hard-plastic spacer insertion absorbs rectangular cell thickness variation while simplifying cell stack assembly and lowering cost.

Rotating accompanying surfaces guide a continuous separator at matched speed, enabling faster cell stacking without tension or tearing.

A pressing avoidance region forms the pouch cell folding guide line while blocking molten resin from reaching the electrode assembly.

Compressible foam or elastomer around battery cells manages pressure to limit swelling, impedance growth, and capacity fading in XR wearables.

Direct strip assembly from mother coils to winding devices removes daughter coil handling, boosting cylindrical cell throughput and safety.

A foam or elastomer pressure layer controls battery swelling inside the pack to limit capacity fading, impedance growth, and dimensional instability.

Automated film supply, positioning, and pickup improve battery module insulating film attachment precision while reducing manual labor and cycle time.

Slit end plates and a pressing jig compensate frame length differences to prevent welding defects, improve sealing, and stabilize battery pack connections.

Automated sorting, rework, and defect counting help battery cell lines measure defect rates accurately while improving rework efficiency.

Concave-convex mandrel joints reduce deformation and strain in small-diameter battery winding, enabling easier electrode assembly separation.

Coordinated EPC and clamp feedback uses EPS edge data to stabilize electrode alignment, cut meandering defects, and reduce motor load.

A straightening roller flattens pouch sealing edges before heat sealing, improving contact uniformity and reducing seal defects.

A recessed cover assembly uses channels to move runaway gas toward the pressure relief mechanism, lowering pressure buildup and explosion risk.

Convex and concave tab-bundle shaping adds length margin in two directions, helping pouch-cell electrode tabs resist swelling stress and breakage.

Real-time elastic force sensing stabilizes electrode assembly fixation, preventing misalignment, deformation, and defect-causing force loss.

Continuous pulse loading and tuned surface pressure expose separator pinhole micro-shorts and foreign substances before battery failure.

A layered copper-aluminum bus bar improves battery module weld integrity, conductivity, and contact stability while limiting laser spatter.

Communication holes in the holder guide adhesive between the stack cell, holder, and case to strengthen fixing and prevent pack disassembly.

A stepped folding part and forming jig suppress bat ears in pouch battery cases, improving energy density and module assembly.

Low-friction plate interfaces let storage batteries slide in and out with simple transport equipment while maintaining support strength and earthquake resistance.

Communication holes in the holder guide adhesive between the stack cell, holder, and case to strengthen fixing and resist disassembly.