An inert gas sparge in a rotating propellant mixer removes evolved gases without extended shaking, avoiding compaction and preserving cure quality.
Reduced-pressure heating in a sealed reactor destroys explosophoric materials with lower explosion risk and less environmental pollution.
Direct mixing with a partially cured thermoset binder forms energetic molding powder with less waste, safer processing, and higher energy density.
A nanoporous carbon matrix absorbs inorganic oxidizer into 3D pores, enabling high energy release with lower cost, toxicity, and controlled reactivity.