Final Product Manufacture TRIZ Cases

A battery cell measures inner temperature through electrode current collector resistance changes.

Positioning a ceramic layer along the winding end of an electrode assembly prevents internal short-circuits without reducing mass-to-battery capacity.

Laser melting of a metallic pattern covers an insulating layer recess slope, preventing exfoliation during pad exposure.

Segmented electrode structure with metal and oxide regions prevents short circuits while ensuring uniform current distribution across the OLED surface.

An intermediary recombination layer reduces resistance and inhibits opposite electric field formation to resolve carrier collection loss in solar cells.

Plasma deposition and etching form interdigitated patterns, replacing complex photolithography to lower manufacturing costs.

Aluminum powder protects vanadium pentoxide from oxidation while optimized porosity ensures electrolyte supply, preventing side reactions that degrade capacity.

Modified silica sol disperses additives to suppress zinc solubility and prevent dendrite formation in rechargeable alkaline batteries.

Segmented chambers with check valves maintain hydraulic head pressure, while a venturi duct reduces exit pressure to boost electrical output.

Flame spray pyrolysis produces CIGO nanoparticles for aqueous layer-by-layer deposition, replacing vacuum processes to lower manufacturing costs.

Through-holes in the insulating base improve conductivity and simplify welding, preventing burr formation during nail penetration tests.

Metal oxide passivation layer prevents oxygen ingress to stabilize air-sensitive electrodes and extend organic solar cell lifespan.

Segmented homopolar terminals and insulating gaskets restrict terminal rotation under stress to prevent short circuits.

Elastic microcapsules in the foldable sealing portion prevent cracks and metal layer exposure during battery assembly.

A transparent solid plate transmits laser beams to weld metallic plates, eliminating oxidation risks and complex pressure systems.

An expanded thermal layer separates battery electrodes to interrupt current flow, suppressing anomalous heat generation during overcharging.

A solid polymer electrolyte facilitates lithium ion transport between electrodes.

Carboxymethylcellulose burns away instead of carbonizing, raising resistance and preventing heat generation during external inputs.

Ionized air nozzle inside the cartridge neutralizes static charge between membrane electrode assemblies and interleafs.

A dual porous coating layer separator uses inorganic particles with distinct surface characteristics to maintain pore structure and adsorb excess metal ions.

Attaching a dummy film prevents gravity-induced sagging during laser ablation, maintaining high yield ratios in display device manufacturing.

Segmented wiring with universal connectors resolves voltage monitoring constraints, allowing dynamic battery pack layout changes.

A membrane electrode assembly uses a barium zirconate-yttrium solid electrolyte to lower electrical resistance in fuel cells.

Sealed mandrels containing phase change material maintain latent heat and reduce weight without expanded graphite matrices.

A metal oxide and halogenated alkali-based electrode reformed layer enhances electron transmission in organic solar cells.

A secondary battery connector couples the electrode assembly to the current collector, shielding the weld from mechanical shock damage.

Grooves on substrate sides accommodate epoxy reinforcing materials to increase impact absorption capacity.

Wetting agents reduce surface tension to speed up electrolyte filling in large format batteries, resolving slow production bottlenecks.

Interchangeable heat sinks on a universal battery module resolve manufacturing complexity while ensuring efficient cooling across vehicle types.

A metal species interlayer reduces window layer thickness, improving conversion efficiency while maintaining structural integrity.

Fluoroethylene carbonate resolves the trade-off between flame retardancy and ion conductivity by forming a stable electrode coating layer.

A dual seal microbattery uses a curable trench barrier to protect internal components.

An integrated trailing edge shear web strengthens adhesive joints and prevents buckling in long wind turbine blades.

A non-aqueous electrolyte interlayer prevents dendrite growth and internal short circuits in lithium metal batteries.

Alkali metal salt covering on carbon anode active material prevents lithium precipitation during thick layer charging.

Merges the fuse, busbar, and terminal pin into one overmolded assembly to eliminate weld quality issues and positional variation during battery pack production.

A flexible display substrate uses dual-wavelength laser processing to cut regions and remove foreign particles from pad electrode edges.

A lead strip caster nozzle channels molten lead between rotating rollers to produce continuous battery grid strips with controlled flow.

Multiple lugs on a fiberglass-supported battery grid improve current distribution and reduce charging time while preventing corrosion.

A ceramic layer on electrode uncoated portions reduces stress at curved areas during swelling, preventing deformation of the secondary battery.

Vacuum evaporation deposits a triple-layer hole transport structure with optimized doping to eliminate pinholes and boost power conversion efficiency.

Crossed side supports constrain module deflection and oscillation to ensure structural integrity.

Centrifugal separation purifies high-density ionic polymers by removing salts, enabling robust membrane fabrication for high-temperature fuel cells.

Metallic wire reinforcement accelerates resin flow, reducing curing time and eliminating dry spots in large wind turbine blade manufacturing.

A hybrid membrane combines perfluorosulfonic acid and sulfonated hydrocarbon polymers to control water accumulation within fuel cell stacks.

Porous compressible material absorbs excess adhesive and distributes bonding pressure uniformly, preventing aerodynamic surface distortion during curing.

An integrated roller furnace combines sintering and irradiation annealing to prevent boron-oxygen degradation in PERC solar cells.

A back contact solar cell uses a laser blocking layer to protect the passivation film during selective removal.

Segmented cell coils with varying outer diameters fill asymmetrical battery casings, resolving poor space utilization in portable devices.

Color-coded layers in the battery packing case enable visual defect detection, resolving structural integrity versus inspection difficulty.