Line/Current Collector Details TRIZ Cases

Embedded metal spring contacts let a PCB plug housing connect and disconnect with low force, avoiding costly edge plating and special tools.

Process monitoring keeps a defective crimp locked in the die until authorized release, preventing bad terminals without damaging the wire.

A tapered cavity compresses a helical contact onto loosely toleranced conductors, creating a fastener-free wellhead connection that stays reliable.

An elastic metal sheet replaces flexible cables, keeping power stable through repeated pivoting while simplifying automated toothbrush assembly.

Motor performance monitoring pauses crimping at an intermediate position to prevent contact shift and improve crimp tensile strength.

A locally thickened wire base suppresses peeling and bending at superconducting joints, keeping connection resistance stable through thermal cycling.

An adjustable guide, holding block, and feed brake let one feeding table handle varied lug strip geometries with precise, high-rate crimping.

An Nb alloy interlayer enables diffusion joining of Nb3Sn and NbTi wires without Pb or Cd while preserving superconducting performance for NMR use.

A spaced cutting edge and guided receptacle shear beam blocking elements cleanly, reducing residue, hole damage, and punching force.

Laser-scanned 3D surface models replace subjective cable joint checks, improving consistency in semiconducting layer and insulation inspection.

Additively manufactured heat-exchanger current leads cut cryogen boil-off while keeping the HTS assembly below its critical temperature.

A reusable jig aligns and retains ribbon cable and connector before crimping, improving registration and reducing electrical short risk.

A spring-loaded hold-down and transport lever let ferrule strips self-adjust to different diameters, avoiding manual feed setup.

A stacked terminal wafer with ground bars and shielding shortens ground paths to cut crosstalk in compact high-data-rate connectors.

AI vision detects conductor position and fine wire count before crimping, correcting deviations and removing unqualified twisted pair cables.

AI vision detects conductor core position and fine wire count before crimping, enabling alignment correction and removal of unqualified cables.

Continuous embroidery forms multiple flexible conductors with peripheral connection paths, then separates them to avoid shorts and cut assembly time.

A braided niobium exoskeleton stabilizes an indium-alloy solder core, preventing collapse and preserving conductivity across cryogenic swings.

Integrated handle slots store and secure replacement clamping parts, making die changes faster and reducing loss during crimping.

Rounded bus bar corners help maintain a thick insulating film, preventing corner insulation failure in power storage devices.

A compressible jaw-and-relief connector secures flexible busbars without drilling or fasteners, improving pullout resistance in tight enclosures.

A meander with an opening lets laser energy reach the welding tab, improving stress resistance while keeping the connector footprint compact.

Automated modular cable preparation uses controlled cutting and feedback to prevent stray knife cuts and ensure precise power grid cutbacks.

Wireless remote control and camera monitoring let a battery-powered hand tool operate from a safe distance in hazardous environments.