Line/Current Collector Details TRIZ Cases

Embedded metal spring contacts let a PCB plug housing connect and disconnect with low force, avoiding costly edge plating and special tools.

Process monitoring keeps a defective crimp locked in the die until authorized release, preventing bad terminals without damaging the wire.

A tapered cavity compresses a helical contact onto loosely toleranced conductors, creating a fastener-free wellhead connection that stays reliable.

An elastic metal sheet replaces flexible cables, keeping power stable through repeated pivoting while simplifying automated toothbrush assembly.

Motor performance monitoring pauses crimping at an intermediate position to prevent contact shift and improve crimp tensile strength.

A locally thickened wire base suppresses peeling and bending at superconducting joints, keeping connection resistance stable through thermal cycling.

An adjustable guide, holding block, and feed brake let one feeding table handle varied lug strip geometries with precise, high-rate crimping.

An Nb alloy interlayer enables diffusion joining of Nb3Sn and NbTi wires without Pb or Cd while preserving superconducting performance for NMR use.

A spaced cutting edge and guided receptacle shear beam blocking elements cleanly, reducing residue, hole damage, and punching force.

Laser-scanned 3D surface models replace subjective cable joint checks, improving consistency in semiconducting layer and insulation inspection.

Additively manufactured heat-exchanger current leads cut cryogen boil-off while keeping the HTS assembly below its critical temperature.

A reusable jig aligns and retains ribbon cable and connector before crimping, improving registration and reducing electrical short risk.

A spring-loaded hold-down and transport lever let ferrule strips self-adjust to different diameters, avoiding manual feed setup.

A stacked terminal wafer with ground bars and shielding shortens ground paths to cut crosstalk in compact high-data-rate connectors.

AI vision detects conductor position and fine wire count before crimping, correcting deviations and removing unqualified twisted pair cables.

AI vision detects conductor core position and fine wire count before crimping, enabling alignment correction and removal of unqualified cables.

Continuous embroidery forms multiple flexible conductors with peripheral connection paths, then separates them to avoid shorts and cut assembly time.

A braided niobium exoskeleton stabilizes an indium-alloy solder core, preventing collapse and preserving conductivity across cryogenic swings.

Integrated handle slots store and secure replacement clamping parts, making die changes faster and reducing loss during crimping.

Rounded bus bar corners help maintain a thick insulating film, preventing corner insulation failure in power storage devices.

A compressible jaw-and-relief connector secures flexible busbars without drilling or fasteners, improving pullout resistance in tight enclosures.

A meander with an opening lets laser energy reach the welding tab, improving stress resistance while keeping the connector footprint compact.

Automated modular cable preparation uses controlled cutting and feedback to prevent stray knife cuts and ensure precise power grid cutbacks.

Wireless remote control and camera monitoring let a battery-powered hand tool operate from a safe distance in hazardous environments.

Laser cleaning and marking help localize small battery cell contact regions, improving single-end connection speed and reliability.

A press-fit base, cover, and signal contact layout cuts connector height while improving PCB interconnect density, reliability, and signal integrity.

Synchronized upper and lower crimping modules reach any FPC or FFC position while the support frame avoids carrier interference and delays.

A hermetically sealed all-aluminum reducing butt splice cuts photovoltaic jumper cost while joining copper and aluminum wires without galvanic corrosion.

A lamella basket contact and tapered collet clamp keep an implantable lead electrically connected and rotatable without displacement.

A lamella basket and tapered collet clamp keep implantable lead contact stable during rotation, reducing displacement during placement.

A recessed positioning aid guides the crimp mandrel to prevent lateral shift, enabling symmetrical sleeve deformation and stable conductor joints.

A detachable stripper stored in the handle lets one hand tool handle cable stripping and crimping without time lost to tool changes.

Dual bumpers create a receiving gap around crimping jaws to block finger access to pinch points without disrupting operation.

A slotted base and movable holder add linear and rotational adjustment, improving terminal alignment in crimp dies and reducing faulty terminations.

A rotary return valve controls cylinder pressure and piston release, improving crimping accuracy, cycle speed, and tool durability.

An adapter circuit board reroutes the cable perpendicular to the terminal, avoiding bends that waste space and weaken connector reliability.

Separate core and shield solder openings enable accurate RF cable joining without manual bending, improving automated assembly efficiency.

Light-treated cable sheaths bond directly with injected sheath material, creating moisture-resistant solar cable connections with higher strength.

Selective heating of individual connector pins automates fine-wire soldering, cutting manual errors, labor, and connection time.

Distance sensing and pressure-triggered control let one hydraulic crimper size cable connectors automatically and crimp without manual die changes.

A crosslinked semiconducting layer improves adhesion to thermoplastic insulation and limits interface damage during cable accessory reconstruction.

A three-region terminal shifts the laser weld away from the insulating sheet, preserving dielectric strength while maintaining terminal bonding.

A rail-switching gripper automates cable core separation with vision-guided positioning to improve wire handling accuracy and line efficiency.

Corrosion-resistant sealing surfaces in an LC-MS electrospray connector prevent liquid-metal reactions, extending emitter life and preserving sensitivity.

Corrosion-resistant sealing surfaces in an LC connector suppress liquid-metal interface reactions, extending ESI emitter life and preserving mass spectrum accuracy.

A movable support plate and yoke enable fast applicator mounting and removal while preserving alignment freedom with the terminator.

A folded sheet conductor and integrated insulators clamp the wire conductor directly, cutting resistance, size, and separable joint failures.

Integrated multiplexing and stored calibration let one instrument test multiple DUT signal lanes with less manual switching and better accuracy.

Modular scoring, weakening, and twisting remove cable sheath and film cleanly on irregular cables, enabling automated assembly without damage.

Pressure-actuated channels and blocking assemblies return hydraulic oil automatically, avoiding manual lever use and incomplete piston pump oil recovery.

Cut-end identification and mass-based length measurement feed back actual wire use, reducing surplus wire waste in harness production.

A gripper-arm handling robot removes processed or defective cables from the trough automatically, cutting interruptions and raising throughput.

A pinching space and deformable grip secure corrugated coaxial cable quickly while reducing conductor stress, fatigue, and field assembly errors.

A stacked ground-plane cradle with fence vias stabilizes MRI preamplifier grounding, cutting oscillations and preserving signal-to-noise.

A diagonal bus bar connection method reduces inductance and impedance in capacitor devices.