Vehicle Connectors TRIZ Cases

A sealing clip blocks slide-lock movement and breaks on tampering, preventing unauthorized connector detachment from the hydraulic unit.

A conductive compression limiter and ground block combines mounting and multiple chassis ground connections to cut parts, weight, and installation time.

Integrated engaging portions secure a sliding elastic sheet to maintain grounding during repeated plugging while keeping connector volume low.

A folded base and bent tab root block water stop material from reaching connector tabs, helping maintain conductivity and lower resistance.

A two-part housing clamps a flexible flat conductor without narrow-opening insertion, preventing kinks, damage, and service-life loss.

An external ground-wire battery switch lets a work vehicle isolate the battery circuit safely while reducing short-circuit risk and mud exposure.

A self-tapping threaded insert creates contact-protected busbar joints that simplify assembly while maintaining low resistance under vibration.

A multifunctional adapter bridges mismatched shield housings and shield headers to simplify HV cable connection and maintain low-resistance shielding.

A single secondary locking projection secures multiple terminal levels, simplifying connector assembly while preventing terminal disconnection.

A pivoting cover hides the guide protrusion until mating, reducing damage and foreign matter adhesion while preserving reliable connector fitting.

A hook-shaped shell and edge-mounted fitting protect wires from front impacts while keeping connector attachment and detachment easy.

An insulated screw fastener keeps high-voltage plug connectors mechanically secure while preventing contact with live parts.

A self-tapping threaded insert simplifies busbar assembly while maintaining contact protection, strength, and electrical integrity under vibration.

A seamless cylindrical outer terminal improves connector fit, limits RF leakage, and supports stable high-frequency automotive data links.

Conductive pins through PCB holes let automotive camera lens holders align first, then bond securely for lower assembly cost and higher reliability.

Guide holes and a shielding plate keep vehicle connector terminals aligned, reducing oblique insertion, signal interference, and cost.

A guided locking lance and bus bar support prevent terminal damage from misalignment while keeping cable connections stable in a compact connector.

A cover projection engages the terminal connecting portion to suppress terminal shift and rotation without a highly complex housing.

Nested intermediate busbars and touch-protected fasteners connect separate busbars in less space while preserving high-current conductivity and safety.

A recessed locking dock conceals the mobile charger plug while supporting the control unit for safer stationary and mobile EV charging.

A raised housing projection and recessed plug divert water away from the socket to keep EV charging connections dry and reliable.

Integrating the proximity resistor into the rear HMI circuit board preserves signal detection while shrinking charging inlet size and assembly complexity.

A slit elastomer cover blocks contaminants and tampering at outlet terminals while allowing plug insertion and connection status indication.

A supporting rib closes the stretched grommet cutout on contact, sealing gaps and blocking foreign substances from damaging vehicle connectors.

A power transmission member links two cap locks so both charging connection portions open together, reducing handling steps during quick charging.

Multiple connection arms and conductive contact portions maintain stable electrical clamping under external force and long-term plug vibration.

A barbed press-fit mount with a releasable connector interface saves vehicle packaging space while preserving assembly access and electrical integrity.

Multiple CPA locking features secure dense conductive-pad connectors against vibration while preserving high-speed data and power links.

A flexible heat transfer member links the fixing fitting to the frame, improving connector heat dissipation without increasing size.

Modular motor and wire connectors use positioning notches and waterproof gaskets to simplify hub motor assembly, improve alignment, and save space.

Wave-shaped ribs create a friction-fit shield contact that replaces spot-welding, simplifying connector assembly while maintaining EMI shielding.

Curved contact tips and funnel-like guides maintain minimum contact area and reliable high-current transfer despite blade offset or angled insertion.

Angled terminal connecting surfaces keep tool access easy while shrinking the opening and case size of electric apparatus housings.

Spherical-cap inner and outer washers let a stiff busbar align and tilt against a connector while maintaining stable mechanical and electrical contact.

Magnetic clamping and fluid bladders let carbon brushes follow conductor rail deviations, reducing arcing, drag, and wear during motion.

Separated pin units and keyed alignment enable a compact high-voltage connector assembly that avoids incorrect insertion and simplifies assembly.

Integrated sensors track partial connector separation under vibration, helping controllers prevent loss of electrical contact in vehicles.

A tensioned housing with projections, recesses, and guide tracks secures interconnected circuit modules and reduces connector wear.

Friction-fit contact sleeve modules replace spot welding in a conductive shielding sleeve, simplifying connector assembly while maintaining reliable shielding contact.

A hooked bracket locks vehicle control module connectors to the housing, blocking unauthorized removal while keeping assembly simple and light.

Inclined guide grooves and protrusions realign a tilted socket during insertion, limiting plug-slot deformation and damage.

A clip-and-housing lockout secures EV charge ports or plugs against tampering during maintenance while allowing easy installation and removal.

A configurable HV busbar interconnect lets one inverter assembly fit different battery connector orientations, reducing weight and assembly complexity.

A molded thermoset heat spreader cools contactors and bus bars while maintaining electrical insulation and reducing assembly complexity.

A spring-biased flap and activation-pin lock keep the socket cover open during charging, then re-close and lock it after plug removal.

Front-face busbar abutments simplify connector positioning while cutting material use and manufacturing cost in high-power connectors.

A flange-and-clip housing locks EV charge ports and plugs to block tampering, prevent unauthorized charging, and support safe maintenance.

Multi-surface reinforcement ribs stiffen a thin connector cover under heat and pressure, preventing seal gaps and liquid ingress.

Encased battery contact slots replace external clamps to prevent terminal damage, enforce polarity, and reduce hydrogen ignition risk.