Welding/Cutting Auxillary Devices TRIZ Cases

Closed-loop stretching and compression keep flexible electronic skins flat during welding, reducing weak joints, seam breaks, and cracks.

Sensor-guided clamp adjustment aligns and welds mask sheets to limit pattern deformation and improve deposition accuracy.

Integrated drives in detachable work modules remove coupling steps, cutting setup time while enabling flexible, interference-free parallel operations.

A two-stage pressing block stabilizes both the electrode assembly body and tab to prevent shaking, rosin joints, and inconsistent welding.

Multi-directional clamps and chucks uniformly tension a display processing mask to prevent sagging and improve alignment before welding.

Multiple angled side panels and access cutouts keep workpieces aligned while leaving the welding joint open for accurate joining.

Discrete solder domains across substrate pads mitigate tin whiskers while cutting cost, cycle time, and resurfacing steps.

Controlled pulsed laser cutting keeps hollow glass end openings within 100 μm of the main bore, improving handling and reducing rejects.

Programmable gas-flow and torch-position profiles automate aluminum brazing to prevent overheating and keep single or dual joints consistent.

Localized laser welding joins photovoltaic cell conductors with strong ohmic contact while limiting heat damage and thermal expansion cracking.

Co-molded metal inserts reinforce plastic clamp jaws, cutting pipe welding clamp weight without sacrificing mechanical strength.

Protective covers block laser exposure on dross conveyor plates, limiting thermal deformation and keeping transport movement smooth.

An elastic guide bushing adapts to tube diameter to cut friction-related distortion and improve laser tube cutting accuracy.

Contour-matched 3D-printed or cast fixtures absorb welding loads and heat, improving clamping accuracy while cutting rework and fixture cost.

A voice coil actuator replaces spring or fluid positioning to keep welding force constant across materials and reduce manual setup.

Automated feeding, ultrasonic layer attachment, through-hole creation, and cutting enable continuous finished-product production with less manual handling.

Independent pressurizing rods and local induction heating improve pressure and temperature control for diffusion welding of curved workpieces.

Torque feedback stops the orbital welding motor during overload or foreign-body jamming, reducing drive damage and failure risk.

A rotating plasma torch bracket cuts post-tensioned cables cleanly near wedges, reducing fraying, dust, and unwanted heating.

Dual-wavelength imaging aligns reflected and thermal views to detect seam and heated zones in welded steel pipe despite oxide films and heat variation.

A rotating drum indexes multiple optical devices onto one laser reflection axis, improving alignment precision and cutting changeover time.

Multiple receiving positions on a loading wheel feed longitudinal wires axially in parallel, cutting cage welding machine loading time.

Initial steel pipe weld layers are fixed with adjusting tools, then robot welding continues after tool removal to cut bead joints and defects.

A movable support plate bridges the conveyor gap in vacuum reflow soldering, preventing substrate tilting and improving transfer stability.

A rotatable table and tool holder keep the welding tool normal to curved or polygonal side surfaces, simplifying friction stir welding control.

A proximity sensor switches the welding engine between ready and conservation modes, cutting power use without losing response when the operator returns.

Laser irradiation along the weld bead melts root non-welded cracks in steel floor slabs without removing pavement or restricting traffic.

Controlled laser bonding with coating removal and filler wire limits joint segregation and preserves martensitic strength after hot stamping.

Rounded holders and a moving heated ribbon weld sterile tube connections without flattening lumens and can handle different tube thicknesses.

Rotatable tube divots keep tubes round during welding, preserving lumen completeness while handling different tube gauges safely.

Controlled beam heating below the melting point cuts thin or tempered ceramic along a set path while limiting cracks, thermal shock, and deformation.

A rail-guided laser with independent beam positioning removes oxidation from corrugated liquid-gas tank membranes faster than manual descaling.

A rotary cutting head segments tube scarf immediately after weld bead planing, reducing curling, manual handling, and seam imperfections.

A visible beacon warns before handheld laser welding starts, improving PPE compliance and reducing exposure to invisible beam hazards.

Independently adjustable stop discs set pipe protrusion lengths in butt welding, cutting waste and avoiding repeated clamping.

A hexapod actuator moves the torch tip in six degrees of freedom to maintain orientation and execute precise weave patterns despite robot inertia.

Internal cameras track material position during laser processing, enabling real-time head alignment despite smoke, airflow, and misalignment.

Three-stage laser scanning with a reflection assembly automates pipe butt welding to reduce porous, uneven weld beads and improve diameter adaptability.

Controlled burr removal and 400-1000°C heating help high-Si steel friction stir welds avoid roller scratches while preserving joint efficiency.

Compression holds terminal plates and the plate laminate in close contact during welding, reducing refrigerant leakage in heat exchangers.

Adjustable supporting bodies on an articulated robot back complex-shaped workpieces for fast joining without distortion or appearance loss.

Tracked tool and operator motion is converted into welding instructions, reducing manual authoring time and guiding less experienced welders.

Removable power distribution base units standardize connections across varied welding machine supports, improving safe outdoor deployment.

Sub-melting laser heating and cooling create internal stress to slice glass or ceramic with minimal cracks, damage, and post-processing.

Double-sided friction stir welding with post-cooling prevents brittle coil joints in electrical steel strips while maintaining joining speed and tool life.

An adjustable welding head encloses copper pipe joints for precise electrode guidance, lower energy use, and reduced oxidation in handheld orbital welding.

A dual-axis positioner arranges the rotary table and cable path to lower inertia, avoid shaft interference, and keep power stable.

Oblique-angle laser shock peening and robot trajectory programming treat narrow turbine disk mortises to reduce stress concentration and extend life.

Multiple actuated clamps hold varied workpiece shapes securely without fixture swaps, cutting reconfiguration labor in welding and machining.

Defines a tempering temperature range and welding parameter window to verify temper bead welding suitability in pressure-bearing steel repairs.

Adjustable gripping stations and reference surfaces align collar components precisely before welding, reducing beam connection deviations.

Guide parts with gas outlets steer the cutting jet, create suction under flat material, and keep the workpiece surface clean during cutting.

Laser-based tracking and automatic clamps position pipe machining tools in 3D space to improve cut accuracy and reduce manual errors.

Position sensors gate laser output so a rotatable scanning housing emits only at preset angles, preventing unsafe outward beam direction.

A dual-thickness plate jig verifies welding gun thickness detection for both thin and thick deviations, cutting dummy workpieces and setup space.