Flat wire short-pitch wave winding structure

By adopting a three-phase flat wire short-pitch wave winding structure in a flat copper conductor motor, embedding 2r layers of flat wire with a staggered design, the harmonic problem of the full-pitch winding is solved, thereby improving the motor torque performance and simplifying the manufacturing process.

CN115580056BActive Publication Date: 2026-04-24NORTHWESTERN POLYTECHNICAL UNIV
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Patent Information

Application Number
CN202211326612.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-25
Publication Date
2026-04-24
Estimated Expiration
2042-10-25

AI Technical Summary

Technical Problem

The full-pitch windings of existing flat copper conductor motors result in a large proportion of odd-order harmonics, causing torque pulsation, cogging torque pulsation, and harmonic losses, making it difficult to meet the miniaturization and high-speed requirements of new energy vehicles.

Method used

The three-phase flat wire short-pitch wave winding structure is adopted. By embedding 2r layers of flat wire in the stator slot, each phase winding structure has two branches connected in parallel, and adjacent coils are staggered by one slot. Combined with the specific span design of the U-shaped structure end and the welded end, a 60° phase band short-pitch winding is formed.

Benefits of technology

It effectively reduces odd-order harmonics, improves the motor's torque ripple and cogging torque performance, enhances the motor's torque performance and efficiency, and simplifies the manufacturing process.

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Abstract

The application relates to the motor technical field and discloses a flat wire short-pitch wave winding structure, which comprises a three-phase flat wire winding structure embedded in a plurality of stator slots of a permanent magnet motor stator; the three-phase flat wire winding structure comprises U, V and W three-phase winding structures; each stator slot has 2r (r belongs to N*) layers of flat copper conductors; each branch of each phase of the U, V and W three phases comprises r parts; for the flat copper conductor coils of the first part to the rth part, there is 1 slot misplacement between the stator slots where the adjacent flat copper conductor coils are located; the flat wire short-pitch wave winding structure realizes the short-pitch effect.
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