Device for measuring and fixing length of copper pipe material

By designing a copper tube material measurement and fixed length device, the automatic measurement and cutting of copper tubes is achieved using main frame parts, transmission rods and linkage components, solving the problems of cumbersome operation and large errors in the existing technology, and improving production efficiency and automation level .

CN119077034AInactive Publication Date: 2024-12-06JIANGXI PRO JIANGTONG LONGCHANG PRECISE COPPER PIPE CO LTD
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Patent Information

Application Number
CN202411594602.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-09
Publication Date
2024-12-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The fixed-length cutting operation of existing copper pipes is complicated, and errors are prone to length measurement, resulting in low production efficiency and manual operation is required.

Method used

Design a copper pipe material measuring and fixed length device, including main frame parts, carrier frames, transmission rods, guide parts, linkage parts and cutting saws, automatic measurement and cutting of copper pipes are achieved through synchronous shafts and transmission shafts, and tilted bearing tables are used. and the cutting block to achieve rapid cutting.

Benefits of technology

It realizes fast and accurate measurement and cutting of copper pipes, improves production efficiency, reduces manual operation errors, and improves the degree of automation of copper pipe production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a length control device for measuring a copper pipe material, and relates to the technical field of mechanical equipment. A left bearing frame and a right bearing frame of the main frame component are arranged, two transmission rods of a transverse structure are rotationally installed on the right bearing frame, the feeding component is directly installed on the left side of the main frame component in a bearing mode, and copper pipes of the feeding component are guided in an auxiliary mode through the guiding component at the top of the main frame component and enter the bearing component. At the moment, the length of the braking position at the bottom of the main frame component is adjusted through a synchronizing shaft, so that a cutting saw of the linkage component cuts the copper pipe, and when the cutting saw resets, a transmission shaft drives a discharging block to rotate to discharge the copper pipe, so that the effect of rapidly measuring and fixing the length of the copper pipe is achieved; the problems that existing operation is too tedious, errors are prone to occurring in length measurement, manual operation is needed for discharging, and the overall production efficiency is reduced are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment, and more specifically, to a copper tube material measuring and length-fixing device. Background Art

[0002] Copper pipe, also known as red copper pipe, is a kind of non-ferrous metal pipe. It is a pressed and drawn seamless pipe. Copper pipe has the characteristics of strength and corrosion resistance. It has become the first choice of modern contractors in the installation of tap water pipes, heating and cooling pipes in all residential commercial houses, which has increased the use of copper pipes.

[0003] The ever-increasing demand for copper tubes requires higher production efficiency. Copper tubes need to be cut to specified lengths before bending. The existing fixed-length cutting of copper tubes requires measurement before cutting, which is too cumbersome. Errors are prone to occur in length measurement, and manual operation is required for cutting, resulting in reduced overall production efficiency. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a copper tube material measuring and length-fixing device to solve the problems that the existing operation is too complicated, the length measurement is prone to errors, and the material cutting requires manual operation, resulting in reduced overall production efficiency.

[0005] The purpose and effect of the copper tube material measuring and length-fixing device of the present invention are achieved by the following specific technical means: A copper tube material measuring and fixing length device comprises a main frame component; the bearing frame of the main frame component is arranged into two groups on the left and right, two groups of transmission rods with a transverse structure are rotatably mounted on the right bearing frame, the ends of the transmission rods are screwed and mounted on the left bearing frame, the two groups of transmission rods are connected by a synchronous shaft, a feeding component is mounted at the outer end of the left bearing frame, a guide component is arranged at the left top of the left bearing frame, each group of bearing frames is provided with a bearing component, a linkage component is installed at the middle position of the bearing component, and copper tubes are carried on the feeding component and the bearing component.

[0006] Furthermore, the mounting frame of the feeding component is a frame-like structure, and the mounting frame is hingedly mounted at the bottom of the left side supporting frame. A supporting roller is rotatably mounted on the mounting frame, and support rods are installed on both sides of the mounting position of the supporting roller. A connecting shaft is connected between the outer position of the support rod installation position and the supporting frame, and an adjusting nut is installed on the connecting shaft at the position of the supporting frame.

[0007] Furthermore, the guide groove of the guide component is arranged on the left top surface of the carrier frame, a sliding block is slidably installed in the guide groove, a guide wheel is rotatably installed on the sliding block, a transverse adjustment shaft is rotatably installed at the outer position of the sliding block, and the adjustment shaft is also screwed on the guide groove, an expansion frame is arranged on the outer side of the middle of the guide groove, an expansion frame is slidably installed on the upper end of the expansion frame, and guide wheels are rotatably installed on the expansion frame and the lifting frame.

[0008] Furthermore, the bearing platform of the bearing component is arranged on the top surface of each group of bearing frames, the front end surface of the bearing platform is arranged as an inclined structure, a bearing groove is arranged near the middle of the top of the bearing platform, and the bearing platform on each group of bearing frames is arranged with a spacing groove.

[0009] Furthermore, the transmission shaft of the linkage component is rotatably installed in the middle of the bearing component, the end extension position of the transmission shaft is set as a hexagonal column structure, the end of the transmission shaft is sleeved with a driven shaft, and the driven shaft and the transmission shaft are provided with unloading blocks at the positions in the bearing groove, and a ratchet is provided at the left side of the transmission shaft, and gear teeth are provided on the outer wall of the ratchet, and a tooth row is slidably installed at the bottom of the ratchet, the tooth row and the ratchet are meshed with each other, and the outer end of the tooth row is connected to the cutting saw.

[0010] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, the load-bearing feed component is directly installed on the left side of the main frame component, and the copper tube of the feed component is auxiliary guided by the guide component on the top of the main frame component to allow the copper tube to enter the load-bearing component. At this time, the bottom of the main frame component is adjusted to a braking position length by a synchronous shaft, so that the cutting saw of the linkage component cuts the copper tube, and when the cutting saw is reset, the transmission shaft drives the blanking block to rotate to blank the copper tube, thereby achieving a rapid measurement and length-fixing effect on the copper tube.

[0011] The carrier frames are arranged into two groups symmetrical on the left and right so that the distance between the two groups of carrier frames can be adjusted. The two groups of carrier frames are connected by a transmission rod, and the transmission rod is rotated to control the distance between the two groups of carrier frames. The synchronization shaft has the function of controlling the two groups of transmission rods at the same time, so that the main frame component can achieve the effect of measuring and fixing the length of the copper tube.

[0012] Support rods are installed on both sides of the installation position of the load-bearing roller, and the bottom of the support rods is set as a widened plate structure, so that the support rods are always in a vertical state, so that when the mounting frame lowers the load-bearing roller, the support rods can assist in bearing the load-bearing roller. A connecting shaft is connected between the mounting frame and the load-bearing frame, and an adjusting nut is installed at the position of the connecting shaft on the load-bearing frame. After rotating the adjusting nut, the position of the load-bearing roller on the mounting frame can be controlled, so that the load-bearing roller can bear any amount of copper pipes.

[0013] The bearing platform is set to be inclined toward the front end, so that when the linkage component lifts the copper tube, the copper tube can easily slide down from the inclined surface of the bearing platform, thereby achieving a quick unloading effect on the copper tube. A bearing groove is set in the middle of the top of the bearing platform to achieve a bearing effect on the copper tube.

[0014] First, the bearing frames are arranged in two groups, and the positions of the bearing frames can be adjusted by the transmission rod, so that the transmission shaft and the driven shaft are arranged in a sleeve installation, and the sleeve installation of the transmission shaft is arranged in a hexagonal side column structure, so that the torque can be stably transmitted between the transmission shaft and the driven shaft, and unloading blocks are arranged on the transmission shaft and the driven shaft, so that when the transmission shaft rotates, the copper tube at the bearing groove can be lifted up, so as to achieve the effect of ejecting the copper tube and unloading the copper tube.

[0015] The cutting saw is arranged to be slidably mounted on a carrier frame, so that the cutting saw can cut the copper tube while sliding, and the cutting saw is connected to the tooth row, so that the tooth row can move with the cutting saw, and the ratchet wheel that is arranged to mesh with the tooth row can rotate in a single direction, so that the tooth row can rotate the transmission shaft in a single direction, thereby achieving the effect of cutting the copper tube at the same time after the cutting saw cuts the copper tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the guide component structure of the present invention.

[0018] Figure 3 It is a schematic diagram of the linkage component structure of the present invention.

[0019] Figure 4 The present invention Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.

[0020] Figure 5 The present invention Figure 2 Schematic diagram of the local enlarged structure at point B in the middle.

[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows: 1. Main frame components; 101. Carrying frame; 102. Transmission rod; 103. Synchronous shaft; 2. Feeding components; 201. Mounting frame; 202. Carrying roller; 203. Support rod; 204. Connecting shaft; 3. Guide components; 301. Guide groove; 302. Sliding block; 303. Adjusting shaft; 304. Guide wheel; 305. Extension frame; 306. Lifting frame; 4. Carrying components; 401. Carrying platform; 402. Carrying groove; 403. Spacing groove; 5. Linkage components; 501. Transmission shaft; 502. Driven shaft; 503. Unloading block; 504. Cutting saw; 505. Ratchet; 506. Tooth row; 6. Copper tube. DETAILED DESCRIPTION

[0022] The embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings and examples. Example

[0023] As attached Figure 1 To Attachment Figure 5 As shown: The present invention provides a copper tube material measuring and fixing length device, comprising a main frame component 1; a carrier frame 101 of the main frame component 1 is arranged as two groups on the left and right, two groups of transmission rods 102 with a transverse structure are rotatably mounted on the right carrier frame 101, the ends of the transmission rods 102 are screwed and mounted on the left carrier frame 101, the two groups of transmission rods 102 are connected by a synchronous shaft 103, the carrier frames 101 are arranged as two groups symmetrical on the left and right, the spacing between the two groups of carrier frames 101 can be adjusted, and the two groups of carrier frames 101 are connected by the transmission rods 102 to achieve The rotating transmission rod 102 can control the distance between the two groups of carrier frames 101, and the synchronization shaft 103 has the function of controlling the two groups of transmission rods 102 at the same time, so that the main frame component 1 can measure and determine the length of the copper tube 6. A feeding component 2 is installed at the outer end of the left carrier frame 101, and a guide component 3 is arranged on the left top of the left carrier frame 101. A bearing component 4 is arranged on each group of carrier frames 101, and a linkage component 5 is installed at the middle position of the bearing component 4. The feeding component 2 and the bearing component 4 carry copper tubes 6.

[0024] The mounting frame 201 of the feeding component 2 is a frame-like structure, and the mounting frame 201 is hingedly mounted at the bottom of the left-side bearing frame 101. A bearing roller 202 is rotatably mounted on the mounting frame 201, and support rods 203 are installed on both sides of the mounting position of the bearing roller 202. The support rods 203 are installed on both sides of the mounting position of the bearing roller 202, and the bottom of the support rods 203 is set as a widened plate structure, so that the support rods 203 are always in a vertical state, so that when the mounting frame 201 puts down the bearing roller 202, the support rods 203 can assist in supporting the bearing roller 202. The load-bearing function of the load-bearing roller 202 is that a connecting shaft 204 is connected between the outer side of the installation position of the support rod 203 and the load-bearing frame 101, and an adjusting nut is installed at the position of the connecting shaft 204 at the load-bearing frame 101. The connecting shaft 204 is connected between the mounting frame 201 and the load-bearing frame 101, and the adjusting nut is installed at the position of the connecting shaft 204 at the load-bearing frame 101. After rotating the adjusting nut, the position of the load-bearing roller 202 on the mounting frame 201 is controlled, so that the load-bearing roller 202 can carry any amount of copper tube 6.

[0025] The guide groove 301 of the guide component 3 is arranged on the left top surface of the carrier 101, a sliding block 302 is slidably installed in the guide groove 301, and a guide wheel 304 is rotatably installed on the sliding block 302. The sliding block 302 is arranged to be slidably installed in the guide groove 301, so that the sliding block 302 can slide to a specified position in the guide groove 301, so that the guide wheel 304 on the sliding block 302 can guide the copper tube 6 after clamping. A transverse adjusting shaft 303 is rotatably installed at the outer position of the sliding block 302, and the adjusting shaft 303 is screwed on the guide groove 301 at the same time. The adjusting shaft 303 is rotatably installed on the outer end of the sliding block 302, and the adjusting shaft 303 is rotatably installed. The joint shaft 303 is configured to be screwed and installed in the guide groove 301, so that after the adjusting shaft 303 is twisted, the sliding block 302 can be adjusted, so that the guide wheel 304 can better clamp the copper tube 6. An expansion frame 305 is arranged on the outer side of the middle of the guide groove 301, and the expansion frame 305 is slidably installed on the upper end of the expansion frame 305. The guide wheel 304 is rotatably installed on the expansion frame 305 and the lifting frame 306. The guide wheel 304 is rotatably installed on the expansion frame 305 and the lifting frame 306 to achieve the initial guiding effect of the guide wheel 304 on the copper tube 6, and the lifting frame 306 slidably installed on the expansion frame 305 can achieve the adjustment of the upper and lower groups of copper tubes 6.

[0026] Among them, the bearing platform 401 of the bearing component 4 is arranged on the top surface of each group of bearing frames 101, and the front end surface of the bearing platform 401 is arranged to be an inclined structure. The bearing platform 401 is arranged to be inclined toward the front end, so that when the linkage component 5 lifts the copper tube 6, the copper tube 6 can easily slide down from the inclined surface of the bearing platform 401, thereby realizing the quick unloading effect of the copper tube 6. A bearing groove 402 is arranged near the middle of the top of the bearing platform 401. The bearing groove 402 is arranged in the middle of the top of the bearing platform 401 to realize the bearing effect of the copper tube 6. The bearing platform 401 on each group of bearing frames 101 is provided with a spacing groove 403. The spacing groove 403 arranged on the bearing platform 401 is convenient for the installation and use of components such as the linkage component 5.

[0027] Among them, the transmission shaft 501 of the linkage component 5 is rotatably installed in the middle of the bearing component 4, and the end extension position of the transmission shaft 501 is set to a hexagonal column structure, and the end of the transmission shaft 501 is sleeved and installed with a driven shaft 502. First, the bearing frame 101 is set to two groups, and the bearing frame 101 can adjust the position through the transmission rod 102, so that the transmission shaft 501 and the driven shaft 502 are set to be sleeved and installed, and the sleeve installation of the transmission shaft 501 is set to a hexagonal side column structure, so that the torque can be stably transmitted between the transmission shaft 501 and the driven shaft 502, and the driven shaft 502 and the transmission shaft 501 are both provided with a blanking block 503 at the position of the bearing groove 402. The blanking block 503 is set on the transmission shaft 501 and the driven shaft 502, so that when the transmission shaft 501 rotates, the copper tube 6 at the bearing groove 402 can be lifted up, so that the copper tube 6 at the bearing groove 402 can be lifted up. The tube 6 is ejected to achieve the effect of unloading the copper tube 6. A ratchet 505 is arranged on the left side of the transmission shaft 501. The outer wall of the ratchet 505 is provided with gear teeth. A tooth row 506 is slidably installed at the bottom of the ratchet 505. The tooth row 506 and the ratchet 505 are meshed with each other. The outer end of the tooth row 506 is connected to the cutting saw 504. The cutting saw 504 is arranged to be slidably installed on the carrier 101, so that the cutting saw 504 can cut the copper tube 6 when sliding, and the cutting saw 504 is connected to the tooth row 506, so that the tooth row 506 can follow the movement of the cutting saw 504. The ratchet 505 meshed with the tooth row 506 will rotate in a single direction, so that the tooth row 506 can rotate the transmission shaft 501 in a unidirectional manner, so that after the cutting saw 504 cuts the copper tube 6, it can simultaneously unload the copper tube 6.

[0028] The specific usage and function of this embodiment are as follows: In the present invention, the carrier frames 101 are arranged in two groups symmetrical on the left and right, so that the spacing between the two groups of carrier frames 101 can be adjusted, and the two groups of carrier frames 101 are connected by a transmission rod 102, so that the transmission rod 102 is rotated to control the spacing between the two groups of carrier frames 101, and the synchronization shaft 103 has the function of controlling the two groups of transmission rods 102 at the same time, so that the main frame component 1 can achieve the effect of measuring and fixing the length of the copper tube 6, and the connecting shaft 204 is connected between the mounting frame 201 and the carrier frame 101, and the adjusting nut is installed at the position of the connecting shaft 204 on the carrier frame 101, so that after rotating the adjusting nut, the position of the bearing roller 202 on the mounting frame 201 can be controlled, so that the bearing roller 202 can carry any amount of copper tube 6, and the bearing roller 202 is arranged to be inclined toward the front end. The carrier 401 allows the linkage component 5 to easily slide down the inclined surface of the carrier 401 when lifting the copper tube 6, thereby achieving a quick unloading effect on the copper tube 6. A bearing groove 402 is set in the middle of the top of the carrier 401 to achieve a bearing effect on the copper tube 6. The cutting saw 504 is set to be slidably installed on the carrier frame 101, so that the cutting saw 504 can cut the copper tube 6 when sliding, and the cutting saw 504 is connected to the tooth row 506, so that the tooth row 506 can move with the cutting saw 504, and the ratchet 505 that is set to mesh with the tooth row 506 will rotate in a single direction, so that the tooth row 506 can rotate the transmission shaft 501 in a unidirectional manner, so that after the cutting saw 504 cuts the copper tube 6, it can simultaneously unload the copper tube 6.

Claims

1. A copper tube material measuring and fixing length device, characterized in that: The invention comprises a main frame component (1); the bearing frame (101) of the main frame component (1) is arranged into two groups, one on the left and the other on the right; two groups of transmission rods (102) of a transverse structure are rotatably mounted on the right bearing frame (101); the ends of the transmission rods (102) are screwed and mounted on the left bearing frame (101); the two groups of transmission rods (102) are connected via a synchronous shaft (103); a feeding component (2) is mounted at the outer end of the left bearing frame (101); a guide component (3) is arranged at the left top of the left bearing frame (101); a bearing component (4) is arranged on each group of bearing frames (101); a linkage component (5) is mounted at the middle position of the bearing component (4); and copper tubes (6) are carried on the feeding component (2) and the bearing component (4).

2. A copper tube material measuring and fixing length device as claimed in claim 1, characterized in that: The mounting frame (201) of the feed component (2) is a frame-like structure. The mounting frame (201) is hingedly mounted at the bottom of the left-side bearing frame (101). A bearing roller (202) is rotatably mounted on the mounting frame (201). Support rods (203) are additionally mounted on both sides of the mounting position of the bearing roller (202).

3. A copper tube material measuring and fixing length device as claimed in claim 2, characterized in that: A connecting shaft (204) is connected between the outer side of the mounting position of the support rod (203) and the supporting frame (101), and an adjusting nut is installed at the connecting shaft (204) at the supporting frame (101).

4. A copper tube material measuring and fixing length device as claimed in claim 1, characterized in that: The guide groove (301) of the guide component (3) is arranged on the left top surface of the carrier frame (101), a sliding block (302) is slidably installed in the guide groove (301), and a guide wheel (304) is rotatably installed on the sliding block (302).

5. A copper tube material measuring and fixing length device as claimed in claim 4, characterized in that: A transverse adjustment shaft (303) is rotatably mounted on the outer side of the sliding block (302), and the adjustment shaft (303) is screwed and mounted on the guide groove (301). An expansion frame (305) is arranged on the outer side of the middle of the guide groove (301), and an expansion frame (305) is slidably mounted on the upper end of the expansion frame (305). Guide wheels (304) are rotatably mounted on both the expansion frame (305) and the lifting frame (306).

6. A copper tube material measuring and fixing length device as claimed in claim 1, characterized in that: The bearing platform (401) of the bearing component (4) is arranged on the top surface of each group of bearing frames (101), the front end surface of the bearing platform (401) is arranged as an inclined structure, a bearing groove (402) is arranged near the middle of the top of the bearing platform (401), and a spacing groove (403) is arranged on the bearing platform (401) on each group of bearing frames (101).

7. A copper tube material measuring and fixing length device as claimed in claim 1, characterized in that: The transmission shaft (501) of the linkage component (5) is rotatably mounted near the middle of the bearing component (4); the end extension position of the transmission shaft (501) is arranged as a hexagonal column structure; and the end of the transmission shaft (501) is sleeved with a driven shaft (502).

8. A copper tube material measuring and fixing length device as claimed in claim 7, characterized in that: A material removal block (503) is provided at the position of the driven shaft (502) and the transmission shaft (501) in the bearing groove (402); a ratchet (505) is provided at the left side of the transmission shaft (501); gear teeth are provided on the outer wall of the ratchet (505); a tooth row (506) is slidably mounted at the bottom of the ratchet (505); the tooth row (506) and the ratchet (505) are meshed with each other; and the outer end of the tooth row (506) is connected to the cutting saw (504).