Antistatic yarn and production process
By using combed cotton, polyester high-twisted core-clad yarns, conductive fibers and other materials in the yarns and using specific process flows to prepare high-performance anti-static yarns, the existing anti-static yarns have limited electrostatic effects. The problem has achieved the improvement of multiple properties such as antistatic, antibacterial, and high elasticity.
Patent Information
- Application Number
- CN202411880015.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing anti-static yarns have limited electrostatic effects and cannot meet people's needs.
Yarns made in proportion by using combed cotton, polyester high-twisted core yarn, conductive fiber, modal fiber, electrostatic eliminator, long glass fiber, antioxidant, antibacterial agent, and paraffin. They are soaked, dried, and mixed fibers. Carding, stretching, spinning and post-treatment processes to prepare high-performance antistatic yarns.
The produced antistatic yarns are antistatic, antibacterial, high elasticity, durability, and high toughness, and are soft, breathable and hygroscopic, meeting the needs of high-performance yarns.
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of antistatic yarns, in particular to an antistatic yarn and a production process. Background Art
[0002] Yarn is a long strip of material made from fibers (such as cotton, wool, silk, chemical fibers, etc.) through spinning technology. Yarn is the basic raw material for textiles such as fabrics and knitwear, and is widely used in the production of various products such as clothing, home furnishings, and industry.
[0003] Antistatic yarn is a kind of yarn that has the function of inhibiting the accumulation of static electricity. It is usually achieved by special fiber materials or adding antistatic agents. Static electricity is an electrical phenomenon caused by the uneven distribution of charges on the surface of an object. Static electricity accumulation may cause textiles to absorb dust, damage electronic equipment, or cause fires. Therefore, antistatic yarn has been widely used in many industries.
[0004] Most of the existing antistatic yarns have limited antistatic effects and cannot meet people's usage needs. Summary of the invention
[0005] The object of the present invention is to provide an antistatic yarn and a production process to solve the problems in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: In a first aspect, the present invention provides an antistatic yarn, which comprises the following components and contents by weight:
[0007] 40-60 parts of combed cotton, 22-40 parts of polyester high-twist core-spun yarn, 1-3 parts of conductive fiber, 20-40 parts of modal fiber, 1.5-3 parts of static eliminator, 2-5 parts of long glass fiber, 0.6-1.4 parts of antioxidant, 0.3-0.7 parts of antibacterial agent, and 0.5-1 part of paraffin.
[0008] Preferably, the conductive fiber is one or more of carbon nanotube fiber, polypyrrole fiber and carbon fiber.
[0009] Preferably, the length of the long glass fiber is 6 to 12 mm.
[0010] Preferably, the static eliminator is one or more of dimethyldiallylammonium chloride and carbon black.
[0011] Preferably, the antioxidant is one of diphenyl phosphate and tert-butyl hydroxyanisole.
[0012] Preferably, the antibacterial agent is one of cetylpyridinium chloride and tetramethylammonium chloride.
[0013] Preferably, the thickness of the antistatic yarn is 21-30tex.
[0014] The second aspect of the present invention provides a method for preparing the antistatic yarn of the first aspect of the present invention, comprising the following steps:
[0015] Antioxidants, antibacterial agents, paraffin wax, and static eliminators are mixed with an appropriate amount of water to make a solution, and then combed cotton, polyester high-twist core-spun yarn, conductive fiber, modal fiber, and long glass fiber are soaked for 12 hours. After drying, they are added to a blending machine for fiber mixing, followed by combing and stretching, and then spinning and post-processing.
[0016] The present invention has at least the following beneficial effects:
[0017] The present invention provides an antistatic yarn and a production process, wherein the yarn is made of combed cotton, polyester high-twist core-spun yarn, conductive fiber, modal fiber, static eliminator, long glass fiber, antioxidant, antibacterial agent and paraffin in proportion, and is used for making clothes, which have antistatic, antibacterial, high elasticity, durability and high toughness, and are soft, breathable and moisture-absorbent. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] Example 1
[0020] This embodiment provides an antistatic yarn, which includes the following components and contents by weight:
[0021] 40 parts of combed cotton, 22 parts of polyester high twist core-spun yarn, 1 part of conductive fiber, 20 parts of modal fiber, 1.5 parts of static eliminator, 2 parts of long glass fiber, 0.6 parts of antioxidant, 0.3 parts of antibacterial agent, and 0.5 parts of paraffin.
[0022] The conductive fiber is a carbon nanotube fiber; the length of the long glass fiber is 6 mm; and the static eliminator is dimethyldiallylammonium chloride.
[0023] The antioxidant is diphenyl phosphate; the antibacterial agent is cetylpyridinium chloride; and the thickness of the antistatic yarn is 21tex.
[0024] Example 2
[0025] This embodiment provides an antistatic yarn, which includes the following components and contents by weight:
[0026] 50 parts of combed cotton, 30 parts of polyester high twist core-spun yarn, 2 parts of conductive fiber, 30 parts of modal fiber, 2 parts of static eliminator, 4 parts of long glass fiber, 1 part of antioxidant, 0.6 parts of antibacterial agent, and 0.8 parts of paraffin.
[0027] The conductive fiber is polypyrrole fiber; the length of the long glass fiber is 10 mm; and the static eliminator is carbon black.
[0028] The antioxidant is butylated hydroxyanisole; the antibacterial agent is tetramethylammonium chloride; and the thickness of the antistatic yarn is 25tex.
[0029] Example 3
[0030] This embodiment provides an antistatic yarn, which includes the following components and contents by weight:
[0031] 60 parts of combed cotton, 40 parts of polyester high twist core-spun yarn, 3 parts of conductive fiber, 40 parts of modal fiber, 3 parts of static eliminator, 5 parts of long glass fiber, 1.4 parts of antioxidant, 0.7 parts of antibacterial agent, and 1 part of paraffin.
[0032] The conductive fiber is carbon fiber; the length of the long glass fiber is 12 mm; and the static eliminator is dimethyldiallyl ammonium chloride.
[0033] The antioxidant is diphenyl phosphate; the antibacterial agent is tetramethylammonium chloride; and the thickness of the antistatic yarn is 30tex.
[0034] The method for preparing the antistatic yarn provided in the above embodiments 1-3 comprises the following steps:
[0035] Antioxidants, antibacterial agents, paraffin wax, and static eliminators are mixed with an appropriate amount of water to make a solution, and then combed cotton, polyester high-twist core-spun yarn, conductive fiber, modal fiber, and long glass fiber are soaked for 12 hours. After drying, they are added to a blending machine for fiber mixing, followed by combing and stretching, and then spinning and post-processing.
[0036] The yarn prepared by the present invention can be used to make clothes, wherein the conductive fiber and the antistatic agent cooperate with each other to eliminate or reduce the accumulation of static electricity, thereby reducing the discomfort or problems caused by static electricity on clothes; Modal fiber is usually soft, breathable and has good moisture absorption, which can increase the comfort of clothes; polyester (PBT) high-twist core-spun yarn can improve elasticity and durability; the antibacterial agent improves the antibacterial effect of clothes; and the long glass fiber improves the toughness of clothes.
[0037] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An antistatic yarn, characterized in that: Calculated by mass, it includes the following components and contents: 40-60 parts of combed cotton, 22-40 parts of polyester high-twist core-spun yarn, 1-3 parts of conductive fiber, 20-40 parts of modal fiber, 1.5-3 parts of static eliminator, 2-5 parts of long glass fiber, 0.6-1.4 parts of antioxidant, 0.3-0.7 parts of antibacterial agent, and 0.5-1 part of paraffin.
2. The antistatic yarn according to claim 1, characterized in that: The conductive fiber is one or more of carbon nanotube fiber, polypyrrole fiber and carbon fiber.
3. The antistatic yarn according to claim 1, characterized in that: The length of the long glass fiber is 6 to 12 mm.
4. The antistatic yarn according to claim 1, characterized in that: The static eliminator is one or more of dimethyldiallylammonium chloride and carbon black.
5. The antistatic yarn according to claim 1, characterized in that: The antioxidant is one of diphenyl phosphate and tert-butyl hydroxyanisole.
6. The antistatic yarn according to claim 1, characterized in that: The antibacterial agent is one of cetylpyridinium chloride and tetramethylammonium chloride.
7. The antistatic yarn according to claim 1, characterized in that: The thickness of the antistatic yarn is 21-30tex.
8. The method for preparing the antistatic yarn according to any one of claims 1 to 7, characterized in that: The following steps are involved: Antioxidants, antibacterial agents, paraffin wax, and static eliminators are mixed with an appropriate amount of water to make a solution, and then combed cotton, polyester high-twist core-spun yarn, conductive fiber, modal fiber, and long glass fiber are soaked for 12 hours. After drying, they are added to a blending machine for fiber mixing, followed by combing and stretching, and then spinning and post-processing.
Citation Information
Patent Citations
Anti-static blended yarn and preparation method thereof
CN104452003A
Antistatic yarn, preparation method thereof and antistatic fabric
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Sports nylon fabric and preparation method thereof
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