A fault indication terminal block

CN120545756BActive Publication Date: 2026-09-01WUHAN HUAYUAN ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202510513106.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-09-01
Estimated Expiration
2045-04-23

AI Technical Summary

Technical Problem

[0003]现有的接线端子不具有故障指示功能,当与其连接的导线出现故障时,往往需要人员现场排查,而现场的接线端子越多,故障的排查时间就越长,极大地增加了电气设备,二次回路故障抢修的时长

Benefits of technology

[0016] 1. With the fault indication terminal, personnel only need to observe whether the LED on the terminal is lit to determine the fault point after arriving at the repair site, without having to check each one individually, which greatly reduces the repair time.

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Abstract

This invention discloses a fault indication terminal block, comprising a terminal housing, with current-guiding structures arranged on the left and right sides and bottom of the terminal housing. A resistor connector is located on the left inner side of the current-guiding structure, with a resistor at its upper end. A triggering device with a trigger switch is located to the right of the resistor. A grounding contact is located on the right inner side of the current-guiding structure, and a grounding busbar is fixedly connected to the rear of the grounding contact. In this invention, through the fault indication function, personnel arriving at the repair site only need to observe whether the LED on the terminal block is lit to determine the fault point, eliminating the need for step-by-step troubleshooting and greatly reducing repair time. After the fault is cleared, personnel can reset the device by flipping the trigger switch, making the device reusable. A battery connector allows the device to be pulled out from the terminal housing for replacing low-power batteries.
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Description

Technical Field

[0001] This invention relates to the field of fault indication terminal block technology, and more particularly to a fault indication terminal block. Background Technology

[0002] Terminal blocks are key components in electrical connections, used to safely and reliably connect wires, ensure circuit continuity, and facilitate installation, maintenance, and expansion. Their core functions include conducting electricity, insulating, and securing wires.

[0003] Existing terminal blocks lack fault indication functionality. When a fault occurs in the wire connected to them, on-site troubleshooting is often required. The more terminal blocks present, the longer the troubleshooting time, significantly increasing the time required for emergency repairs of electrical equipment and secondary circuit faults. To overcome these disadvantages, this invention provides a fault indication terminal block. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a fault indication terminal block.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a fault indication terminal block, comprising a terminal housing, wherein a current-guiding structure is provided on the left and right sides and the bottom of the terminal housing, a resistor connector is provided on the left side of the inner side of the current-guiding structure, a resistor is provided on the upper end of the resistor connector, a triggering device is provided on the right side of the resistor, the triggering device is provided with a trigger switch, a grounding contact is provided on the right side of the inner side of the current-guiding structure, a grounding busbar is fixedly connected to the rear side of the grounding contact, clamping screws are provided on the upper ends of both sides of the current-guiding structure, a battery connector is provided on the upper end of the inner side of the terminal housing, a battery is inserted inside the battery connector, a battery negative current-guiding plate is provided on the front side of the battery connector on the right side of the battery, a battery positive current-guiding contact is fixedly connected to the left end of the battery, a light-emitting diode is provided on the upper end of the battery positive current-guiding contact, one pin of the light-emitting diode is fixedly connected to the battery positive current-guiding contact, and the other pin of the light-emitting diode is fixedly connected to the battery negative current-guiding busbar.

[0006] Furthermore, the terminal housing has a current-guiding structure and a resistor connector mounting groove on its left and right sides and bottom. A trigger device mounting point is located in the middle position above the current-guiding structure and resistor connector mounting groove inside the terminal housing. A grounding contact mounting groove is located to the right of the trigger device mounting point inside the terminal housing. A grounding contact mounting groove is located behind the grounding contact mounting groove. A battery positive current-guiding contact mounting seat is located above the trigger device mounting point inside the terminal housing. A battery negative current-guiding bus mounting groove is located above the battery positive current-guiding contact mounting seat inside the terminal housing. A battery connector mounting groove is located at the top of the terminal housing.

[0007] Furthermore, the flow guiding structure includes terminal blocks located on both sides and a conductive plate located at the bottom. The two ends of the conductive plate are respectively fixedly connected to the bottom ends of the corresponding terminal blocks. The resistor connector is fixedly connected to the conductive plate. The clamping screw is threadedly connected to the terminal block. The terminal block, conductive plate, and resistor connector are fixedly connected inside the flow guiding structure and the resistor connector mounting groove.

[0008] Furthermore, the grounding contact includes trigger device contacts and grounding bar contacts located on the upper and lower sides, and the grounding contact is fixedly connected inside the grounding contact mounting groove.

[0009] Furthermore, the triggering device includes a movable end, a fixed end, and a nickel-titanium alloy wire. The fixed end is fixedly connected inside the triggering device mounting point, and the movable end is sleeved and connected to the right side of the fixed end.

[0010] Furthermore, the nickel-titanium alloy wire is disposed inside the movable end and the fixed end of the triggering device. Both ends of the nickel-titanium alloy wire are fixedly connected to the two ends inside the movable end and the fixed end of the triggering device, respectively. A grounding contact at the movable end and a resistance contact at the fixed end are fixedly connected to both ends of the nickel-titanium alloy wire, respectively. The resistance contact at the fixed end is fixedly connected to the left end of the resistor, and the left end of the resistor is fixedly connected to the upper end of the resistor connector.

[0011] Furthermore, the battery connector includes a mounting plate, with battery holders fixedly connected to both ends of the front side of the mounting plate. Both ends of the battery are respectively engaged with the battery holders. A battery negative electrode guide plate mounting point is provided on the right side of the battery holder on the right side. The battery negative electrode guide plate is fixedly connected to the battery negative electrode guide plate mounting point. The right end of the battery is in contact with the battery negative electrode guide plate. A buckle is fixedly connected to the upper end of the mounting plate, and the buckle is engaged with the battery connector mounting groove.

[0012] Furthermore, the trigger switch includes a trigger device movable end latch and a copper sheet. The trigger device movable end latch is fixedly connected to the right end of the trigger device movable end, and the copper sheet triggers the left side of the trigger device movable end latch.

[0013] Furthermore, the grounding busbar includes an L-shaped conductive plate, with a grounding busbar upper contact fixedly connected to the upper end of the L-shaped conductive plate. The L-shaped conductive plate is fixed inside the grounding busbar mounting groove, and the grounding busbar upper contact is in contact with the grounding busbar contact.

[0014] Furthermore, the battery negative electrode guide is fixedly connected inside the battery negative electrode guide mounting groove.

[0015] The beneficial effects of this invention are:

[0016] 1. With the fault indication terminal, personnel only need to observe whether the LED on the terminal is lit to determine the fault point after arriving at the repair site, without having to check each one individually, which greatly reduces the repair time.

[0017] 2. The fault indicator terminal can be reset by toggling the trigger switch after the fault is cleared, allowing the device to be reused.

[0018] 3. The fault indicator terminal can be pulled out from the terminal housing by means of a battery connector for replacing a battery with insufficient power. Attached Figure Description

[0019] To more clearly illustrate the technical solution of the present invention, the accompanying drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 : A schematic diagram of the overall structure of the present invention;

[0021] Figure 2 : Front view of the terminal housing of the present invention;

[0022] Figure 3 : Rear view of the terminal housing of the present invention;

[0023] Figure 4 : A schematic diagram of the grounding contact structure of the present invention;

[0024] Figure 5 : Schematic diagram of the triggering device of the present invention.

[0025] Figure 6 : A schematic diagram of the triggering device structure of the present invention;

[0026] Figure 7 : A schematic diagram of the battery connector structure of the present invention;

[0027] Figure 8 : Schematic diagram of the trigger switch structure of the present invention;

[0028] Figure 9 : A schematic diagram of the grounding busbar structure of the present invention;

[0029] Figure 10 : A schematic diagram illustrating the connection structure of this invention;

[0030] Figure 11 : A schematic diagram of the operating principle structure of this invention;

[0031] Figure 12 : A schematic diagram of the operating principle structure of this invention;

[0032] Figure 13 : A schematic diagram of the operating principle structure of this invention;

[0033] Figure 14 The equivalent circuit diagram of this invention.

[0034] The attached figures are labeled as follows:

[0035] 1. Terminal housing; 101. Battery negative electrode current guide mounting slot; 102. Grounding bus mounting slot; 103. Grounding contact mounting slot; 104. Trigger device mounting point; 105. Battery positive electrode current guide contact mounting base; 106. Battery connector mounting slot; 107. Current guide structure and resistor connection mounting slot;

[0036] 2. Current guiding structure; 201. Terminal block; 202. Conductive plate;

[0037] 3. Grounding contact; 301. Grounding busbar contact; 302. Triggering device contact;

[0038] 4. Triggering device; 401. Moving end of triggering device; 402. Fixed end of triggering device; 403. Nickel-titanium alloy wire; 404. Grounding contact of moving end; 405. Resistance contact of fixed end;

[0039] 5. Resistor; 6. Resistor connector; 7. Clamping screw; 8. Light-emitting diode; 9. Battery negative terminal busbar; 10. Battery positive terminal contact; 11. Battery;

[0040] 12. Battery connector; 1201. Battery holder; 1202. Battery negative terminal guide plate mounting point; 1203. Clip;

[0041] 13. Trigger switch; 1301. Trigger device movable end latch; 1302. Copper sheet;

[0042] 14. Battery negative electrode current guide plate;

[0043] 15. Grounding busbar; 1501. Grounding busbar upper contact. Detailed Implementation

[0044] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0045] like Figures 1-14 As shown, the present invention has the following specific embodiments.

[0046] Example

[0047] A fault indication terminal block includes a terminal housing 1. A current-guiding structure 2 is provided on the left, right, and bottom sides of the terminal housing 1. A resistor connector 6 is provided on the left side of the inner side of the current-guiding structure 2. A resistor 5 is provided on the upper end of the resistor connector 6. A triggering device 4 is provided on the right side of the resistor 5. A triggering switch 13 is provided on the triggering device 4. A grounding contact 3 is provided on the right side of the inner side of the current-guiding structure 2. A grounding busbar 15 is fixedly connected to the rear side of the grounding contact 3. A clamping screw 7 is provided on the upper ends of both the left and right sides of the current-guiding structure 2. A battery connector 12 is provided on the upper end of the inner side of the terminal housing 1. A battery 11 is held inside the battery connector 12. A battery negative current-guiding plate 14 is provided on the front side of the battery connector 12, located on the right side of the battery 11. A battery positive current-guiding contact 10 is fixedly connected to the left end of the battery 11. A light-emitting diode 8 is provided on the upper end of the battery positive current-guiding contact 10. One pin of the light-emitting diode 8 is fixedly connected to the battery positive current-guiding contact 10, and the other pin of the light-emitting diode 8 is fixedly connected to the battery negative current-guiding busbar 9.

[0048] As shown in the figure, the terminal housing 1 has a current guiding structure and resistor connector mounting groove 107 on its left, right and bottom sides. The terminal housing 1 has a trigger device mounting point 104 located in the middle above the current guiding structure and resistor connector mounting groove 107. The terminal housing 1 has a grounding contact mounting groove 103 located to the right of the trigger device mounting point 104. The grounding contact mounting groove 103 is located behind the grounding contact mounting groove 103. The terminal housing 1 has a battery positive current guiding contact mounting seat 105 located above the trigger device mounting point 104. The terminal housing 1 has a battery negative current guiding bus mounting groove 101 located above the battery positive current guiding contact mounting seat 105. The terminal housing 1 has a battery connector mounting groove 106 located at its upper end.

[0049] As shown in the figure, the flow guiding structure 2 includes terminal blocks 201 located on both sides and a conductive plate 202 located at the bottom. The two ends of the conductive plate 202 are fixedly connected to the bottom ends of the corresponding terminal blocks 201, respectively. The resistor connector 6 is fixedly connected to the conductive plate 202, and the clamping screw 7 is threadedly connected to the terminal block 201. The terminal blocks 201, the conductive plate 202 and the resistor connector 6 are fixedly connected inside the flow guiding structure and the resistor connector mounting groove 107.

[0050] As shown in the figure, the grounding contact 3 includes a trigger device contact 302 and a grounding bus contact 301 located on the upper and lower sides. The grounding contact 3 is fixedly connected inside the grounding contact mounting groove 103. The grounding bus 15 includes an L-shaped conductive plate. The upper end of the L-shaped conductive plate is fixedly connected to the upper contact 1501 of the grounding bus. The L-shaped conductive plate is fixed inside the grounding bus mounting groove 102. The upper contact 1501 of the grounding bus is in contact with the grounding bus contact 301.

[0051] As shown in the figure, the triggering device 4 includes a movable triggering end 401, a fixed triggering end 402, and a nickel-titanium alloy wire 403. The fixed triggering end 402 is fixedly connected inside the triggering device mounting point 104. The movable triggering end 401 is sleeved and connected to the right side of the fixed triggering end 402. The nickel-titanium alloy wire 403 is disposed inside the movable triggering end 401 and the fixed triggering end 402. Both ends of the nickel-titanium alloy wire 403 are fixedly connected to the two ends inside the movable triggering end 401 and the fixed triggering end 402, respectively. A grounding contact 404 is fixedly connected to the movable end and a resistance contact 405 is fixedly connected to the fixed end of the nickel-titanium alloy wire 403, respectively. The end resistor contact 405 is fixedly connected to the left end of the resistor 5, and the left end of the resistor 5 is fixedly connected to the upper end of the resistor connector 6. The trigger switch 13 includes a trigger device movable end latch 1301 and a copper sheet 1302. The trigger device movable end latch 1301 is fixedly connected to the right end of the trigger device movable end 401, and the copper sheet 1302 is on the left side of the trigger device movable end latch 1301. The nickel-titanium alloy wire 403 will deform due to the current passing through it. The deformation of the nickel-titanium alloy wire 403 will drive the trigger device movable end 401 to move towards the trigger device fixed end 402. The continuous deformation of the nickel-titanium alloy wire 403 will drive the trigger device movable end 401 to disengage from the grounding contact 3.

[0052] As shown in the figure, the battery connector 12 includes a mounting plate. Battery holders 1201 are fixedly connected to both ends of the front side of the mounting plate. Both ends of the battery 11 are respectively engaged with the battery holders 1201. A battery negative electrode guide plate mounting point 1202 is provided on the right side of the battery holder 1201. The battery negative electrode guide plate 14 is fixedly connected to the battery negative electrode guide plate mounting point 1202. The right end of the battery 11 is in contact with the battery negative electrode guide plate 14. A buckle 1203 is fixedly connected to the upper end of the mounting plate. The buckle 1203 is engaged with the battery connector mounting groove 106. The battery negative electrode guide plate 9 is fixedly connected inside the battery negative electrode guide plate mounting groove 101. By setting the battery connector 12, it can be pulled out from the terminal housing 1 for replacing the battery 11 with insufficient power.

[0053] The overall working principle of this invention is as follows:

[0054] The wire is pressed into the terminal blocks 201 at both ends of the current-conducting structure by the clamping screw 7. When the circuit is normal, the current path is as follows: the current is conducted from the wire to the current-conducting structure, flows through the terminal block 201 and the conductive plate 202, and then flows out through the other wire. Due to the presence of the resistor 5, the current does not pass through the resistor connector 6. When one side of the wire fails, the current cannot pass through the current-conducting structure 2 and then flows out through the other wire. At this time, the current path is as follows: it flows through the resistor connector 6 to the resistor 5, then from the resistor 5 to the nickel-titanium alloy wire 403 in the fixed end 402 of the trigger device, and then from the nickel-titanium alloy wire 403 to the movable end 401 of the trigger device. At this time, the movable end 401 of the trigger device is conductive with the grounding contact 3. The current flows through the grounding contact 3 to the grounding busbar 15 to form a circuit. After the circuit is formed, the nickel-titanium alloy wire 403 will deform due to the current. The deformation of the nickel-titanium alloy wire 403 will drive the trigger device to move. When end 401 moves toward the fixed end 402 of the trigger device, the continuous deformation of the nickel-titanium alloy wire 403 will cause the movable end 401 of the trigger device to disconnect from the grounding contact 3, thus breaking the current circuit. At the same time, the movement of the movable end 401 of the trigger device will cause the trigger switch 13 fixed thereon to move, causing the copper sheet 1301 on the trigger switch 13 to come into contact with the negative electrode current guide plate 14 and the negative electrode current guide bus 9 of the battery. At this time, the circuit of the battery 11 is turned on, and the current flows out from the positive terminal of the battery 11, through the positive electrode current guide contact 10 of the battery, through the positive terminal of the LED 8, and then through the negative terminal of the LED 8. After flowing out through the negative terminal of the LED 8, it flows through the negative electrode current guide bus 9 and through the copper sheet 1301 to the negative electrode current guide plate 14 of the battery, and finally flows back to the negative terminal of the battery 11. At this time, the LED 8 emits light. When the fault is resolved, the operator can manually reset the circuit of the battery 11 by toggling the trigger switch 13, so that the LED 8 stops emitting light.

[0055] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A fault indication terminal block, comprising a terminal housing (1), characterized in that: The terminal housing (1) has a current-guiding structure (2) on its left and right sides and bottom. A resistor connector (6) is provided on the left side of the internal side of the current-guiding structure (2). A resistor (5) is provided on the upper end of the resistor connector (6). A trigger device (4) is provided on the right side of the resistor (5). A trigger switch (13) is provided on the trigger device (4). A grounding contact (3) is provided on the right side of the internal side of the current-guiding structure (2). A grounding bar (15) is fixedly connected to the rear side of the grounding contact (3). A clamping screw (7) is provided on the upper ends of both the left and right sides of the current-guiding structure (2). The terminal housing ( 1) A battery connector (12) is provided at the upper part of the internal part. A battery (11) is inserted inside the battery connector (12). A negative electrode guide plate (14) is provided on the front side of the battery connector (12) to the right of the battery (11). A positive electrode guide contact (10) is fixedly connected to the left end of the battery (11). A light-emitting diode (8) is provided at the upper end of the positive electrode guide contact (10). One pin of the light-emitting diode (8) is fixedly connected to the positive electrode guide contact (10) of the battery. The other pin of the light-emitting diode (8) is fixedly connected to the negative electrode guide plate (9). The terminal housing (1) is provided with a current guiding structure and a resistor connector mounting groove (107) on its left, right and bottom sides. The terminal housing (1) is provided with a trigger device mounting point (104) in the middle position above the current guiding structure and resistor connector mounting groove (107). The terminal housing (1) is provided with a grounding contact mounting groove (103) in the right position of the trigger device mounting point (104). The grounding bus mounting groove (103) is provided behind the grounding bus mounting groove (102). The terminal housing (1) is provided with a battery positive current guiding contact mounting seat (105) in the position above the trigger device mounting point (104). The terminal housing (1) is provided with a battery negative current guiding bus mounting groove (101) in the position above the battery positive current guiding contact mounting seat (105). The terminal housing (1) is provided with a battery connector mounting groove (106) at its upper end. The triggering device (4) includes a triggering device movable end (401), a triggering device fixed end (402) and a nickel-titanium alloy wire (403). The triggering device fixed end (402) is fixedly connected inside the triggering device mounting point (104), and the triggering device movable end (401) is sleeved and connected to the right side of the triggering device fixed end (402).

2. The fault indication terminal block according to claim 1, characterized in that: The flow guiding structure (2) includes terminal blocks (201) on both sides and a conductive plate (202) at the bottom. The two ends of the conductive plate (202) are fixedly connected to the bottom of the corresponding terminal blocks (201). The resistor connector (6) is fixedly connected to the conductive plate (202). The clamping screw (7) is threadedly connected to the terminal block (201). The terminal block (201), the conductive plate (202) and the resistor connector (6) are fixedly connected inside the flow guiding structure and the resistor connector mounting groove (107).

3. A fault indication terminal block according to claim 2, characterized in that: The grounding contact (3) includes a trigger device contact (302) located on the upper and lower sides and a grounding bus contact (301). The grounding contact (3) is fixedly connected inside the grounding contact mounting groove (103).

4. A fault indication terminal block according to claim 3, characterized in that: The nickel-titanium alloy wire (403) is disposed inside the movable end (401) and the fixed end (402) of the triggering device. Both ends of the nickel-titanium alloy wire (403) are fixedly connected to the two ends inside the movable end (401) and the fixed end (402) of the triggering device, respectively. Both ends of the nickel-titanium alloy wire (403) are fixedly connected to the movable end grounding contact (404) and the fixed end resistance contact (405), respectively. The fixed end resistance contact (405) is fixedly connected to the left end of the resistor (5), and the left end of the resistor (5) is fixedly connected to the upper end of the resistor connector (6).

5. A fault indication terminal block according to claim 4, characterized in that: The battery connector (12) includes a mounting plate. Battery holders (1201) are fixedly connected to both ends of the front side of the mounting plate. Both ends of the battery (11) are respectively engaged with the battery holders (1201). A battery negative electrode guide plate mounting point (1202) is provided on the right side of the battery holder (1201). The battery negative electrode guide plate (14) is fixedly connected to the battery negative electrode guide plate mounting point (1202). The right end of the battery (11) is in contact with the battery negative electrode guide plate (14). A buckle (1203) is fixedly connected to the upper end of the mounting plate. The buckle (1203) is engaged with the battery connector mounting groove (106).

6. A fault indication terminal block according to claim 5, characterized in that: The trigger switch (13) includes a trigger device movable end buckle (1301) and a copper sheet (1302). The trigger device movable end buckle (1301) is fixedly connected to the right end of the trigger device movable end (401), and the copper sheet (1302) is located on the left side of the trigger device movable end buckle (1301).

7. A fault indication terminal block according to claim 6, characterized in that: The grounding busbar (15) includes an L-shaped conductive plate, with a grounding busbar upper contact (1501) fixedly connected to the upper end of the L-shaped conductive plate. The L-shaped conductive plate is fixed inside the grounding busbar mounting groove (102), and the grounding busbar upper contact (1501) is in contact with the grounding busbar contact (301).

8. A fault indication terminal block according to claim 7, characterized in that: The battery negative electrode guide (9) is fixedly connected inside the battery negative electrode guide mounting groove (101).

Citation Information

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