Epoxy powder coating and preparation method thereof

Through the combination of modified phenolic resin, terminal carboxyl polyester resin and nano-cerium oxide coated mica, the problems of slow curing speed and poor leveling of epoxy powder coatings at low temperatures are solved, and high-performance salt spray and damp heat resistance are achieved, making it suitable for coating facilities in extreme environments.

CN120665496AInactive Publication Date: 2025-09-19合肥浩盛环保科技有限公司
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Patent Information

Application Number
CN202510928994.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-07
Publication Date
2025-09-19
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing epoxy powder coatings have slow curing speed, poor leveling properties and insufficient salt spray resistance in low-temperature environments of -5°C to 10°C, making it difficult to meet the construction and anti-corrosion requirements of facilities in extreme environments.

Method used

An epoxy powder coating is prepared using a combination of modified phenolic resin, carboxyl-terminated polyester resin and nano-cerium oxide-coated mica through a specific process to improve low-temperature curing performance and leveling properties, as well as enhance salt spray resistance.

Benefits of technology

The gel time is significantly shortened to 16.2-18.5 minutes, the glossiness is improved to ≥92GU, the salt spray resistance life reaches 1080-1150 hours, and the moisture and heat resistance is improved to 360-380 hours, meeting the construction and anti-corrosion requirements of facilities in extreme environments.

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Abstract

The invention discloses an epoxy powder coating and a preparation method thereof, and belongs to the technical field of powder coating production, firstly, the epoxy powder coating is prepared from the following raw materials in parts by mass: 100 parts of epoxy resin, 15-20 parts of modified phenolic resin, 12-15 parts of carboxyl-terminated polyester resin, 4-8 parts of nano cerium oxide coated mica, 1.5-2.0 parts of a flatting agent and 0.5-1.0 part of benzoin; the modified phenolic resin is prepared by carrying out addition on bisphenol A phenolic resin and DOPO, neutralizing and carrying out reduced pressure distillation; the carboxyl-terminated polyester resin is prepared by carrying out esterification polycondensation on terephthalic acid, isophthalic acid, neopentyl glycol and trimethylolpropane, and then modifying by trimellitic anhydride; the nano cerium oxide coated mica is prepared by coating white mica powder with cerium oxide precipitate, and then carrying out surface treatment and crushing.
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