High-strength ceramsite preparation device and preparation method thereof

Abstract

The invention relates to the technical field of high-strength ceramsite preparation devices and preparation methods thereof, and discloses a high-strength ceramsite preparation device and a preparation method thereof. The inclined plane of an inclined base in the inclined base assembly structure is inclined by 30 degrees, so that raw materials needing to be smashed are not prone to falling out of a stirring opening through inclination, and no gap is formed in the gear surface of a smashing gear A and the gear surface of a smashing gear B in the raw material smashing hopper assembly structure; the crushing effect depends on extrusion and crushing at the rotating intersection of two gears, the crushing efficiency is improved, the situation that a discharging port is blocked by successfully crushed large materials possibly during crushing is avoided, and in addition, a heating storage box assembly and a fixed sliding rail assembly are matched with each other, so that finished products can be more conveniently stored and taken out; the problems that a smashing device is low in smashing efficiency and poor in smashing effect, a containing device is lacked, the finished product containing period is inconvenient, and the efficiency is low are solved.

Description

Technical Field

[0001] This invention relates to the technical field of high-strength ceramsite preparation apparatus and preparation method, specifically a high-strength ceramsite preparation apparatus and preparation method. Background Technology

[0002] Expanded clay aggregate (Cephalotaxel) is a lightweight aggregate with advantages such as low density, high strength, and good thermal insulation properties. It is a high-performance new type of building foundation material with a large market demand. Cephalotaxel lightweight aggregate consists of ceramic-like particles with a hard, ceramic or glazed outer shell and numerous closed micropores inside. Cephalotaxel is not only lightweight, thermally insulating, and has low water absorption, but also possesses excellent fire resistance, earthquake resistance, impermeability, frost resistance, durability, and resistance to alkali-aggregate reaction. Therefore, it is widely used in construction, petroleum, chemical, agricultural, filler, and filter media industries. Traditionally, the raw materials for expanded clay lightweight aggregate are natural minerals such as clay and shale, or waste materials such as sludge and tailings are used to replace traditional clay and shale in the production of expanded clay aggregate.

[0003] Some granulation devices have low crushing efficiency and poor crushing effect when crushing raw materials. Large pieces of uncrushed material can easily block the discharge port. In addition, they lack a collection device, making it inconvenient and inefficient to store the finished product. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a high-strength ceramsite preparation device and its preparation method. It has the advantages of high efficiency in crushing raw materials, good crushing effect, and convenient storage of finished products. It solves the problems of low crushing efficiency, poor crushing effect, and lack of storage device, which makes it inconvenient and inefficient to store finished products.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a high-strength ceramsite preparation device, comprising an inclined base assembly, a raw material crushing funnel assembly provided on one side edge of the top surface of the inclined base assembly, a fixed slide rail assembly provided at the center of the top surface of the inclined base assembly, a rotary granulation assembly connected at the center of the top surface of the inclined base assembly, and a heating storage box assembly connected to the surface of the fixed slide rail assembly.

[0008] Preferably, the tilting base assembly includes a tilting base, and a rectangular limiting plate is connected to one edge of the top surface of the tilting base.

[0009] Preferably, the raw material crushing hopper assembly comprises a rectangular hopper, a crushing gear A and a crushing gear B are arranged at the center of the interior of the rectangular hopper, a plurality of support legs A are arranged at the bottom of the rectangular hopper in a matrix form, an inlet is arranged at the top of the rectangular hopper, and a discharge guide hollow plate is arranged at the bottom edge of one side of the rectangular hopper.

[0010] Preferably, a rotating shaft A is arranged at the center of one end surface of the crushing gear A, a rotating shaft B is arranged at the center of one end surface of the crushing gear B, the surfaces of the rotating shaft A and the rotating shaft B are wrapped with a belt, and one end of the rotating shaft A is connected with the output end of the rotating motor A.

[0011] Preferably, the rotary granulation assembly comprises a granulation cylinder, a plurality of granulation holes are arranged on the surface of the granulation cylinder, a disc limiting plate is arranged at the edge of one end of the granulation cylinder, and a plurality of support legs B are arranged at the bottom of the granulation cylinder in a matrix form.

[0012] Preferably, a rotating rod is arranged at the center of the surface of the disc limiting plate, one end of the rotating rod is connected with the output end of the rotating motor B, and a plurality of inclined rotating discs are arranged on the surface of the rotating rod in an array.

[0013] Preferably, the heating storage box assembly comprises a heat insulation storage box, a heating layer is arranged on the inner surface of the heat insulation storage box, and a heat insulation handle is arranged at the center of one side surface of the heat insulation storage box.

[0014] Preferably, the fixed sliding rail assembly comprises two sliding grooves, a plurality of limiting holes are arranged on the left and right sides of the interior of each sliding groove in an array, and a limiting device is arranged in the interior of each sliding groove.

[0015] Preferably, the limiting device comprises a rhombic limiting block, and a T-shaped rotating rod is arranged at the center of the top surface of the rhombic limiting block.

[0016] A high-strength ceramic particle preparation method comprises the following steps:

[0017] Step one: first, raw materials for granulation and an appropriate amount of water are put into the interior of the raw material crushing hopper assembly from the inlet, the raw materials are subjected to stirring and crushing treatment by the crushing gear A and the crushing gear B driven by the rotating motor A, and the raw materials are changed into a viscous state, and then the raw materials are put into the interior of the rotary granulation assembly from the discharge outlet.

[0018] Step two: the rotating motor B in the structure of the rotary granulation assembly continuously rotates the rotating rod and the inclined rotating disc, the entering raw materials are subjected to rotary contact to the granulation holes on the surface of the granulation cylinder, and the raw materials are extruded out to form granules, and the granulation is completed.

[0019] Step three: after granulation, it will drop into the bottom of the heating storage box assembly through the granulation hole. The heating layer inside the heating storage box assembly can keep the temperature to dry the granular objects dropped from the top and make them harden.

[0020] Step four: the heat insulation storage box is limited by the transverse and longitudinal rotation of the limiters. The heat insulation storage box can be pulled down by opening the limiters, and the finished products inside the bottom of the rotary granulation assembly can be taken out.

[0021] (Three) beneficial effects

[0022] Compared with the prior art, the present application provides a high-strength ceramsite preparation device and its preparation method, which has the following beneficial effects:

[0023] 1. The high-strength ceramsite preparation device and its preparation method, the inclined surface of the inclined base in the inclined base assembly structure is 30° inclined, so that the raw materials that need to be crushed are not easily dropped out of the stirring port, the gear surfaces of the crushing gear A and the crushing gear B in the raw material crushing hopper assembly structure are not provided with gaps, and the crushing effect depends on the extrusion crushing at the intersection of the two gears, which improves the crushing efficiency and avoids the blockage of the discharge port by large pieces of material that are not successfully crushed during crushing. In addition, the finished product can be conveniently stored and taken out by the cooperation of the heating storage box assembly and the fixed slide rail assembly, solving the problems of low crushing efficiency, poor crushing effect, lack of storage device, inconvenience during storage of the finished product, and low efficiency.

[0024] 2. The high-strength ceramsite preparation device and its preparation method, the heating layer inside the heat insulation storage box in the heating storage box assembly structure continuously generates hot air by heating, which indirectly dries the materials being granulated on the top and the finished products already granulated and dropped inside at the same time, making the finished products harden and complete. In addition, the heat insulation storage box can be limited by the limiters rotating transversely on the surface of the sliding groove and being clamped in the limiting hole, so that it will not slide downward due to inertia. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 A high-strength ceramsite preparation device structure diagram is provided for the present application;

[0026] Figure 2 A tilt base assembly, a heating storage box assembly, and a fixed slide rail assembly structure diagram are provided for the present application;

[0027] Figure 3 A limiter structure diagram is provided for the present application;

[0028] Figure 4 A rectangular hopper structure diagram is provided for the present application;

[0029] Figure 5 Structure diagram of the crushing gear A and the crushing gear B proposed by the present application;

[0030] Figure 6 Structure diagram of the granulating cylinder proposed by the present application;

[0031] Figure 7 Structure diagram of the internal structure of the rotary granulating assembly proposed by the present application.

[0032] In the figure: 1, inclined base assembly; 101, inclined base; 102, rectangular limiting plate; 2, raw material crushing hopper assembly; 201, rectangular hopper; 202, inlet; 203, support leg A; 204, discharge guiding hollow plate; 205, discharge port; 206, crushing gear A; 207, crushing gear B; 208, rotating shaft A; 209, rotating shaft B; 210, belt; 211, rotary motor A; 3, rotary granulating assembly; 301, granulating cylinder; 302, granulating hole; 303, support leg B; 304, disc limiting plate; 305, rotary motor B; 306, rotating rod; 307, inclined turntable; 4, heating storage box assembly; 401, heat insulation storage box; 402, heating layer; 403, heat insulation handle; 5, fixed sliding rail assembly; 501, sliding groove; 502, limiting hole; 503, limiter; 504, T-shaped rotating rod; 505, rhombic limiting block. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0034] Please refer to Figures 1-3The utility model provides a kind of high-strength ceramsite preparation device, including inclined base assembly 1, raw material crushing hopper assembly 2 is equipped in the top surface of inclined base assembly 1 by one side edge, fixed slide rail assembly 5 is opened in the top surface center of inclined base assembly 1, rotating granulation assembly 3 is connected with the top surface center of inclined base assembly 1, heating storage box assembly 4 is connected on the surface of fixed slide rail assembly 5, and inclined base assembly 1 includes inclined base 101, rectangular limiting plate 102 is connected with the top surface by one end edge of inclined base 101, heating storage box assembly 4 includes heat insulation storage box 401, heating layer 402 is covered on the inner surface of heat insulation storage box 401, heat insulation handle 403 is connected with the side surface center of heat insulation storage box 401, fixed slide rail assembly 5 includes two slide grooves 501, a plurality of limiting holes 502 are arranged in the left and right sides of the inside of all slide grooves 501 respectively, and limiting stopper 503 is equipped in the inside of all slide grooves 501, and limiting stopper 503 includes diamond limiting block 505, and T-shaped rotating rod 504 is connected with the top surface center of diamond limiting block 505.

[0035] Please refer to Figures 4-7 Raw material crushing hopper assembly 2 includes rectangular hopper 201, crushing gear A 206 and crushing gear B 207 are equipped in the inside center by left and right sides of rectangular hopper 201, a plurality of support legs A 203 are connected in the bottom of rectangular hopper 201 in matrix form, inlet 202 is opened in the top of rectangular hopper 201, discharge guide hollow plate 204 is connected with the side of bottom edge of rectangular hopper 201, discharge port 205 is opened in the side of discharge guide hollow plate 204, rotating shaft A 208 is connected with the surface center of one end of crushing gear A 206, rotating shaft B 209 is connected with the surface center of one end of crushing gear B 207, and belt 210 is wrapped on the surface of two rotating shafts A 208 and rotating shaft B 209, one end of rotating shaft A 208 is connected with the output end of rotating motor A 211, rotating granulation assembly 3 includes granulation cylinder 301, and granulation hole 302 is opened on the surface of granulation cylinder 301, a plurality of support legs B 303 are connected in the bottom of granulation cylinder 301 in matrix form, disc limiting plate 304 is equipped in the one end edge of granulation cylinder 301, rotating rod 306 is penetrated in the surface center of disc limiting plate 304, one end of rotating rod 306 is connected with the output end of rotating motor B 305, and a plurality of inclined turntable 307 are wrapped on the surface of rotating rod 306 in array form.

[0036] Please refer to Figures 1-7 A high-strength ceramsite preparation method, comprising the following steps:

[0037] Step one: first put the raw materials for granulation and a proper amount of water from the inlet into the inside of the raw material crushing funnel assembly, use the rotating motor A to drive the crushing gear A and the crushing gear B to stir and crush the raw materials into a viscous state, and then enter the inside of the rotary granulation assembly from the outlet.

[0038] Step two: the rotating motor B in the structure of the rotary granulation assembly continuously rotates the rotating rod and the inclined turntable to rotate the entering raw materials to contact the granulation hole on the surface of the granulation cylinder, so that they are extruded out to form granules, that is, the granulation is completed.

[0039] Step three: after granulation, the granules will fall into the heating storage box assembly at the bottom, and the heating layer in the heating storage box assembly will keep the temperature to dry the granules falling from the top and make them hard.

[0040] Step four: use the transverse and longitudinal rotation of the limit stop to limit the heat insulation storage box, open the limit stop to pull down the heat insulation storage box, and pull out the bottom of the rotary granulation assembly to take out the finished product inside.

[0041] The electrical components in this document are all connected to the main controller and 220V mains electricity, and the main controller can be a computer or other conventional known device that can be controlled.

[0042] In use, first, the inclined surface of the inclined base 101 in the inclined base assembly 1 structure is inclined at an angle of 30°, so that the raw materials that need to be crushed can not easily fall out of the stirring port, the gear surfaces of the crushing gear A 206 and the crushing gear B 207 in the raw material crushing funnel assembly 2 structure are not provided with gaps, and the crushing effect depends on the extrusion crushing at the intersection of the two gears, which improves the crushing efficiency and avoids the possibility of large pieces of material being crushed successfully blocking the outlet during crushing. In addition, the heating storage box assembly 4 and the fixed slide rail assembly 5 can cooperate to conveniently store and take out the finished product, solve the problems of low crushing efficiency, poor crushing effect, lack of storage device, and inconvenience during storage of the finished product, and low efficiency. Then, the heating layer 402 inside the heat insulation storage box 401 in the structure of the heating storage box assembly 4 continuously generates hot air, which indirectly dries the materials being granulated on the top and the finished product that has already been granulated and fallen inside, so that the finished product becomes hard and complete. In addition, the heat insulation storage box 401 can be limited by the limit stop 503 rotating transversely on the surface of the sliding groove 501 and being clamped in the limiting hole 502 on the surface of the fixed slide rail assembly 5. Therefore, the heat insulation storage box 401 will not slide downward due to inertia.

[0043] In summary, the high-strength ceramic aggregate preparation device and method have the advantages of high efficiency and good effect of the crushing device in crushing raw materials, convenient storage of finished products, and the like, and solve the problems of low crushing efficiency and poor crushing effect of the crushing device, lack of storage device, inconvenience during storage of finished products, and low efficiency.

[0044] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.

[0045] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, alternatives, and variations can be made in the embodiments without departing from the spirit and scope of the present application as defined by the appended claims and their equivalents.

Claims

1. A high strength ceramsite preparation device comprising an inclined base assembly (1), characterized in that: The top surface of the inclined base assembly (1) is provided with a raw material crushing hopper assembly (2) near one side edge, the top surface of the inclined base assembly (1) is provided with a fixed slide rail assembly (5) at the center, and the top surface of the inclined base assembly (1) is connected with a rotary granulating assembly (3) at the center.

2. The apparatus for preparing high-strength ceramic aggregate according to claim 1, wherein: The inclined base assembly (1) comprises an inclined base (101), and the top surface of the inclined base (101) is connected with a rectangular limiting plate (102) near one end edge.

3. The apparatus of claim 1, wherein: The raw material crushing hopper assembly (2) comprises a rectangular hopper (201), and the inside center of the rectangular hopper (201) is respectively provided with a crushing gear A (206) and a crushing gear B (207) near the left and right sides, a plurality of supporting legs A (203) are connected to the bottom of the rectangular hopper (201) in a matrix form, an inlet (202) is formed in the top of the rectangular hopper (201), and a discharge guide hollow plate (204) is connected to one side of the bottom edge of the rectangular hopper (201).

4. The apparatus of claim 3, wherein: One end surface center of the crushing gear A (206) is connected with a rotating shaft A (208), one end surface center of the crushing gear B (207) is connected with a rotating shaft B (209), the surfaces of the two rotating shafts A (208) and B (209) are wrapped with a belt (210), and one end of the rotating shaft A (208) is connected with the output end of a rotary motor A (211).

5. The device for preparing high-strength ceramsite according to claim 1, characterized in that: The rotary granulating assembly (3) comprises a granulating cylinder (301), a granulating hole (302) is formed in the surface of the granulating cylinder (301), a disc limiting plate (304) is arranged at one end edge of the granulating cylinder (301), and a plurality of supporting legs B (303) are connected to the bottom of the granulating cylinder (301) in a matrix form.

6. The apparatus of claim 5, wherein: A rotating rod (306) penetrates through the surface center of the disc limiting plate (304), one end of the rotating rod (306) is connected with the output end of a rotary motor B (305), and a plurality of inclined turntables (307) are wrapped in an array on the surface of the rotating rod (306).

7. The device for preparing high-strength ceramsite according to claim 1, characterized in that: The heating storage box assembly (4) comprises a heat-insulating storage box (401), the inside surface of the heat-insulating storage box (401) is covered with a heating layer (402), and a heat-insulating handle (403) is connected to the surface center of one side of the heat-insulating storage box (401).

8. The device for preparing high-strength ceramsite according to claim 1, characterized in that: The fixed slide rail assembly (5) comprises two slide grooves (501), a plurality of limiting holes (502) are formed in an array on the left and right sides of the inside of all the slide grooves (501), and a limiting device (503) is arranged in the inside of all the slide grooves (501).

9. The apparatus of claim 8, wherein: The limiting device (503) comprises a rhombic limiting block (505), and a T-shaped rotating rod (504) is connected to the top surface center of the rhombic limiting block (505). A method for preparing high-strength ceramic pellets, characterized by, The method comprises the following steps: Step one: first put the raw materials for granulation and appropriate amount of water from the inlet into the inside of the raw material crushing funnel assembly, use the rotating motor A to drive the crushing gear A and the crushing gear B to stir and crush the raw materials into a viscous state, and then enter the inside of the rotary granulation assembly from the discharge port. Step two: the rotating motor B in the structure of the rotary granulation assembly continuously rotates the rotating rod and the inclined turntable to rotate the entering raw materials to contact the granulation holes on the surface of the granulation cylinder, so that they are extruded out to form granules, that is, the granulation is completed. Step three: after granulation, the granules will fall into the heating storage box assembly at the bottom. The heating layer inside the heating storage box assembly maintains the temperature to dry the granules falling from the top and make them hard. Step four: use the transverse and longitudinal rotation of the limit stop to limit the heat insulation storage box. Open the limit stop to pull down the heat insulation storage box, pull out the bottom of the rotary granulation assembly and take out the finished product inside.

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