Orthopedic consumable intelligent verification device

Abstract

This invention discloses an intelligent verification device for orthopedic consumables, belonging to the field of medical device technology. It includes a mounting shell, an emergency stop switch, an electric door, a storage component, a reflector component, and a camera component. The interior of the mounting shell is an installation space, divided into an upper and lower space by a partition plate. An emergency stop switch is installed on the right side of the mounting shell. The electric door is flip-mounted to the front end of the mounting shell. The storage component is installed on top of the partition plate. The reflector component is installed inside the mounting shell, positioned in the upper space directly above the storage component. The camera component is installed inside the rear panel of the mounting shell, between the reflector component and the storage component. This invention solves the problem of inaccurate detection caused by the high requirements and difficulty of consumable testing operations in existing technologies. It improves testing efficiency while increasing detection accuracy and enhancing the device's versatility.

Description

Technical Field

[0001] This invention relates to the field of medical device technology, specifically to an intelligent verification device for orthopedic consumables. Background Technology

[0002] In the field of orthopedic consumables verification technology, it is necessary to quickly identify data such as model, serial number or style when entering the warehouse or preparing for surgery.

[0003] For existing testing methods, manual testing is the most common approach. However, orthopedic consumables require testing for various data such as product name, specifications, material, batch number, expiration date, and sterilization indicators. If medical staff observe and scan, this workload is not only tedious and requires multiple people, but also inefficient, leading to prolonged surgical preparation time. Furthermore, human visual inspection is prone to error, and similar orthopedic consumables often use similar packaging, making it easy to use the wrong product and waste consumables. Moreover, the use of consumables must be in a sterile environment, and such manual testing is highly susceptible to contamination. Existing automated testing equipment uses conveyor belts to deliver consumables to the testing environment and then delivers them out after testing, reducing the risk of multiple transfers. However, while this conveyor belt testing speeds up the testing process, the consumables must be placed in a specified manner; otherwise, they may not be scanned or identified, still affecting efficiency.

[0004] Therefore, how to provide an intelligent verification device for orthopedic consumables to overcome the shortcomings of existing testing equipment and methods is a technical problem that urgently needs to be solved by those skilled in the art. Summary of the Invention

[0005] Therefore, the present invention provides an intelligent verification device for orthopedic consumables to solve the problem of inaccurate detection caused by the high requirements and difficulty of consumable detection operations in the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: This invention discloses an intelligent verification device for orthopedic consumables, comprising: The mounting housing has an internal installation space, which is divided into an upper space and a lower space by a partition plate. An emergency stop switch is installed on the right side of the mounting housing. The electric door is flipped and connected to the front end of the mounting housing; Storage components are installed on top of the partition plate; A reflective component is installed inside the mounting housing, the reflective component is disposed in the upper space, and the reflective component is positioned directly above the storage component; A shooting component is installed inside the rear panel of the mounting housing, between the reflector component and the storage component.

[0007] In one possible implementation, the electric door includes: The door has a hollow interior. A connecting frame is installed on the upper part of the rear side panel of the door. A display screen is installed at the front end of the connecting frame. The display screen extends through the door. A rectangular hole is opened on the door and is located below the display screen. Sliding rails, arranged in pairs, are installed in the hollow structure. The sliding rails are located at both ends of the rectangular hole, and displacement baffles are connected to the sliding rails for transmission. A drive electric cylinder is installed in the hollow structure. The drive electric cylinder is located below the rectangular hole. A connecting plate is connected to the top of the drive electric cylinder. The connecting plate is installed at the bottom of the displacement baffle. A micro switch is installed in the hollow structure, and the connecting plate is disposed above the micro switch.

[0008] In one possible implementation, the top of the mounting housing has several heat dissipation holes, the upper front end of the mounting housing has a placement hole, the electric door is located at the front end of the placement hole, the bottom of the left and right side panels of the mounting housing are connected to mounting plates that are flipped up, the mounting plates have several ventilation holes, the bottom of the mounting housing is provided with several pulleys, and the rear panel of the mounting housing has several flip doors.

[0009] In one possible implementation, the storage component includes: An X-axis transmission component is installed on the top of the dividing plate. A translation plate is connected above the X-axis transmission component. An extension block is installed at the front end of the translation plate. A track is provided on the top of the translation plate. The lifting platforms are arranged in pairs and slidably connected to the track. A drive cylinder, one end of which is mounted on the bottom of one of the lifting platforms; A shelf is installed on the top of the lifting platform, and several limiting blocks are installed on the top of the shelf; A curtain is installed between the extension block and the shelf.

[0010] In one possible implementation, the shooting component includes: Support columns are arranged in pairs and installed on the top of the dividing plate. The support columns are located behind the translation plate, and a placement plate is installed on the top of the two support columns. A Y-axis transmission component is installed at the front end of the placement plate. A lamp holder is connected to the front end of the Y-axis transmission component. An illumination lamp and a first camera are installed in the lamp holder. A chain is installed on the top of the placement plate, and a connecting block is installed between one end of the chain and the lamp holder.

[0011] In one possible implementation, both the Y-axis transmission component and the X-axis transmission component are composed of a lead screw motor and a slide rail.

[0012] In one possible implementation, the reflective component includes: The connecting rods are arranged in pairs and installed between the left and right plates of the mounting housing. A camera connecting bracket is installed on the top of the two connecting rods, and a second camera is installed in the camera connecting bracket. A ranging sensor is mounted on one of the links; Several connecting rods have round holes and straight grooves on their surfaces, and the connecting rods and connecting rods are connected to the straight grooves by bolts; The first connecting plate is installed at the bottom of four of the connecting rods; The second connecting plate is arranged in pairs and installed at the bottom of the other four connecting rods respectively. The second connecting plate is located on both sides of the first connecting plate. Several L-shaped blocks are installed on the top of the first and second connecting plates. The first and second connecting plates are connected to the connecting rods through the L-shaped blocks and bolts. The third connecting plate is disposed below the second connecting plate, and the third connecting plate is connected to the second connecting plate by a fixing plate; The mirror is installed on the inner side of the first connecting plate, the second connecting plate and the third connecting plate.

[0013] This invention utilizes the displacement and lifting capabilities of the storage component to simultaneously inspect multiple consumables of different sizes, significantly improving inspection efficiency. The reflective component increases the reflective light path, allowing the camera within to capture images of the consumables from multiple angles. This multi-angle, multi-component imaging method greatly enhances consumable verification efficiency. Simultaneously, the imaging component provides a light source for clear recording and verification of the consumables. The electric door facilitates opening, further improving both verification efficiency and the device's versatility. Attached Figure Description

[0014] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0015] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0016] Figure 1 A perspective view of the intelligent verification device for orthopedic consumables provided by the present invention; Figure 2 A perspective view of the storage component, reflector component, and camera component provided by the present invention; Figure 3 A perspective view of the electric door provided for this invention; Figure 4 A perspective view of the micro switch, connecting plate, and sliding track provided by the present invention; Figure 5 A perspective view of the mounting housing provided for this invention; Figure 6 A perspective view of the flip-up door provided by the present invention; Figure 7 A perspective view of the storage component provided by the present invention; Figure 8 Provided by the present invention Figure 7 Enlarged view of a portion of point A in the middle; Figure 9 A perspective view of the imaging component provided by the present invention; Figure 10 A perspective view of the reflective component provided by the present invention; In the diagram: 1. Mounting housing; 11. Heat dissipation holes; 12. Mounting plate; 13. Pulley; 14. Placement hole; 15. Flip-up door; 2. Emergency stop switch; 3. Electric door; 31. Door body; 32. Displacement baffle; 33. Drive cylinder; 34. Display screen; 35. Connecting frame; 36. Micro switch; 37. Connecting plate; 38. Sliding track; 4. Storage assembly; 41. Storage board; 42. Translation board; 43. X-axis transmission component; 44. Lifting platform; 45. Drive cylinder; 46. Extension block; 47. Curtain; 48. Limiting block; 5. Reflector assembly; 51. Linkage rod; 52. Connecting rod; 53. Mirror; 54. First connecting plate; 55. Distance sensor; 56. L-shaped block; 57. Fixing plate; 58. Third connecting plate; 59. Second connecting plate; 510. Camera connecting frame; 6. Shooting assembly; 61. Light stand; 62. Support column; 63. Placement plate; 64. Chain; 65. Connecting block; 66. Y-axis transmission component. Detailed Implementation

[0017] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] Please refer to Figures 1-10 The present invention will now describe an intelligent verification device for orthopedic consumables, as disclosed in this invention. Figures 1-2 The device includes a mounting housing 1, an emergency stop switch 2, an electric door 3, a storage assembly 4, a reflector assembly 5, and a camera assembly 6. The interior of the mounting housing 1 is the installation space, which is divided into an upper and lower space by a partition plate. The emergency stop switch 2 is installed on the right side of the mounting housing 1. The electric door 3 is connected to the front of the mounting housing 1 via a flip-down mechanism. The storage assembly 4 is installed on top of the partition plate. The reflector assembly 5 is installed inside the mounting housing 1, located in the upper space, directly above the storage assembly 4. The camera assembly 6 is installed inside the rear panel of the mounting housing 1, between the reflector assembly 5 and the storage assembly 4. The emergency stop switch 2 allows for emergency power cut-off of the entire device, preventing erroneous commands that could cause the storage assembly 4 to stick to the reflector assembly 5 or the camera assembly 6, resulting in damage to consumables or other components and wasted resources.

[0019] In a specific embodiment, such as Figures 3-4The electric door 3 includes a door body 31, a displacement baffle 32, a drive cylinder 33, a display screen 34, a connecting frame 35, a micro switch 36, a connecting plate 37, and a sliding track 38. The door body 31 has a hollow structure inside. A connecting frame 35 is installed on the upper part of the rear side plate of the door body 31, and a display screen 34 is installed on the front end of the connecting frame 35. The display screen 34 passes through the door body 31. A rectangular hole is opened on the door body 31 and is located below the display screen 34. The sliding tracks 38 are arranged in pairs and installed in the hollow structure. The sliding tracks 38 are located at both ends of the rectangular hole. The displacement baffle 32 is connected to the sliding track 38. The drive cylinder 33 is installed in the hollow structure and is located below the rectangular hole. The top of the drive cylinder 33 is connected to the connecting plate 37, which is installed at the bottom of the displacement baffle 32. The micro switch 36 is installed in the hollow structure, and the connecting plate 37 is located above the micro switch 36. The electric door 3 is mainly used to close the upper space, so that the consumables are in a more sterile environment, significantly reducing the risk of contamination. The drive cylinder 33 drives its own transmission shaft to drive the displacement baffle 32 to produce a lifting and lowering motion. The displacement baffle 32 will move along the sliding track 38 to expose the rectangular hole, making it easy for staff to put in and take out the consumables. The display screen 34 is used to control the drive cylinder 33 and the electronic control components in the device. The micro switch 36 is used for limit protection to prevent the displacement baffle 32 from moving beyond its travel range.

[0020] In a specific embodiment, such as Figures 5-6 The mounting housing 1 has several heat dissipation holes 11 on its top and a placement hole 14 on its upper front. An electric door 3 is located at the front of the placement hole 14. Mounting plates 12 are flip-up and connected to the bottom of the left and right side panels of the mounting housing 1, with several ventilation holes on the mounting plates 12. Several casters 13 are provided at the bottom of the mounting housing 1, and several flip-up doors 15 are provided on the rear panel of the mounting housing 1. The heat dissipation holes 11 facilitate heat dissipation for the storage components 4, reflector components 5, and shooting components 6 in the upper space. The control system and battery are placed in the lower space, and heat dissipation is achieved through the ventilation holes on the mounting plates 12. The casters 13 are self-locking casters, facilitating device movement while simultaneously restraining the device in a specific position to prevent further movement.

[0021] In a specific embodiment, such as Figures 7-8The storage assembly 4 includes a storage plate 41, a sliding plate 42, an X-axis transmission component 43, a lifting platform 44, a drive cylinder 45, an extension block 46, a curtain 47, and a limiting block 48. The X-axis transmission component 43 is installed on the top of the partition plate, and the sliding plate 42 is connected to the X-axis transmission component 43. The extension block 46 is installed at the front end of the sliding plate 42, and a track is provided on the top of the sliding plate 42. The lifting platforms 44 are arranged in pairs and slidably connected to the track. One end of the drive cylinder 45 is installed at the bottom of one of the lifting platforms 44. The storage plate 41 is installed on the top of the lifting platform 44, and several limiting blocks 48 are installed on the top of the storage plate 41. The curtain 47 is installed between the extension block 46 and the storage plate 41. Several limiting blocks 48 on the placement plate 41 are used to fix orthopedic consumables so as to realize the simultaneous installation and testing of multiple consumables. The translation plate 42 is used to carry the placement plate 41 to move along the X-axis direction. The X-axis transmission component 43 is used to drive the translation plate 42 to move. The drive cylinder 45 causes the placement plate 41 to move vertically by squeezing the lifting platform 44, so that the consumables can be close to the camera and facilitate shooting and scanning. In addition to preventing debris from entering, the curtain 47 can also provide a certain support effect.

[0022] In a specific embodiment, such as Figure 9 The imaging component 6 includes a light stand 61, support columns 62, a placement plate 63, a chain 64, a connecting block 65, and a Y-axis transmission component 66. The support columns 62 are arranged in pairs and installed on top of the dividing plate. The support columns 62 are positioned behind the translation plate 42, and the placement plate 63 is mounted on top of the two support columns 62. The Y-axis transmission component 66 is installed at the front end of the placement plate 63, and the light stand 61 is connected to the front end of the Y-axis transmission component 66. An illumination lamp and a first camera are installed in the light stand 61. The chain 64 is installed on top of the placement plate 63, and a connecting block 65 is installed between one end of the chain 64 and the light stand 61. The light stand 61 is used to mount the illumination lamp and the first camera for imaging consumables. The chain 64 ensures the stable movement of the light stand 61, while the Y-axis transmission component 66 drives the light stand 61 to translate, increasing the scanning range of the first camera.

[0023] In one specific embodiment, both the Y-axis transmission component 66 and the X-axis transmission component 43 are constructed using a lead screw motor and a slide rail. The use of lead screw transmission ensures the stability of displacement.

[0024] In a specific embodiment, such as Figure 10The reflective assembly 5 includes connecting rods 51, connecting rods 52, a mirror 53, a first connecting plate 54, a range sensor 55, an L-shaped block 56, a fixing plate 57, a third connecting plate 58, a second connecting plate 59, and a camera connecting bracket 510. The connecting rods 51 are arranged in pairs and installed between the left and right plates of the mounting housing 1. A camera connecting bracket 510 is mounted on the top of each of the two connecting rods 51, and a second camera is installed in the camera connecting bracket 510. The range sensor 55 is mounted on one of the connecting rods 51. Several connecting rods 52 have round holes and straight grooves on their surfaces. The connecting rods 52 are connected to the connecting rods 51 by bolts to the straight grooves. The first connecting plate... 54 is installed at the bottom of four connecting rods 52. The second connecting plate 59 is set in pairs and installed at the bottom of the other four connecting rods 52 respectively. The second connecting plate 59 is set on both sides of the first connecting plate 54. Several L-shaped blocks 56 are installed on the top of the first connecting plate 54 and the second connecting plate 59. The first connecting plate 54 and the second connecting plate 59 are connected to the connecting rods 52 by L-shaped blocks 56 and bolts. The third connecting plate 58 is set below the second connecting plate 59. The third connecting plate 58 is connected to the second connecting plate 59 by a fixing plate 57. The mirror surface 53 is installed on the inner side of the first connecting plate 54, the second connecting plate 59 and the third connecting plate 58. The connecting rod 51 is used to install the camera mounting bracket 510, the range sensor 55, and the connecting rod 52. The range sensor 55 is used to detect the distance from the placement plate 41 to the reflector assembly 5 to prevent collisions. The camera mounting bracket 510 is used to install the second camera. The mirror 53 is designed to increase the reflected light path to increase the shooting angle and facilitate multi-angle verification of consumables. The fixing plate 57 is used to connect the third connecting plate 58 and the second connecting plate 59. The L-shaped block 56 is used to connect the connecting rod 52. The round hole and straight groove on the connecting rod 52 are used to adjust the distance between the three connecting plates and the connecting rod 51, and the angle between the third connecting plate 58, the second connecting plate 59, and the first connecting plate 54 can be adjusted to accommodate more angle verifications.

[0025] In use, the electric cylinder 33 is started by pressing the operation button on the display screen 34. The electric cylinder 33 carries the displacement baffle 32 downward. The displacement baffle 32 moves along the sliding track 38, and the rectangular hole opens. Several orthopedic consumables are passed through the rectangular hole and placed into the placement component 4. The orthopedic consumables are fixed by the limiting block 48. After they are fixed, the displacement baffle 32 is driven to move upward by pressing the display screen 34, and then the detection is started.

[0026] During testing, the X-axis transmission component 43 drives the placement plate 41 to translate, sending the orthopedic consumables to the second or first camera for photographic verification. Verification includes parameters such as the shape and size of the consumables. For smaller consumables, such as screws, the drive cylinder 45 generates driving force to drive the lifting platform 4 to move along the track and move closer, lifting the placement plate 41. After lifting, the consumables are closer to the camera, allowing for better recording of the larger parameters. Since many orthopedic consumables are installed on the placement plate 41, the Y-axis transmission component 66 drives the lamp holder 61 to translate, using the first camera to complete the testing of consumables in other locations. The cooperation between the first and second cameras enables the simultaneous testing of multiple orthopedic consumables, significantly improving testing efficiency. At the same time, mechanical testing is more accurate and avoids multiple contacts with the outside world, reducing the risk of contamination.

[0027] Although the present invention has been described in detail above with general descriptions and specific embodiments, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. An orthopedic consumable intelligent verification device, characterized in that, include: The installation housing (1) has an internal installation space. The installation space is provided with a partition plate, which divides the installation space into an upper space and a lower space. An emergency stop switch (2) is installed on the right side of the installation housing (1). The electric door (3) is flipped and connected to the front end of the mounting housing (1); Storage assembly (4) is installed on top of the partition plate; A reflective component (5) is installed inside the mounting housing (1), the reflective component (5) is located in the upper space, and the reflective component (5) is located directly above the storage component (4); The shooting component (6) is installed inside the rear panel of the mounting housing (1) and is installed between the reflector component (5) and the storage component (4).

2. The orthopaic consumable smart verification device of claim 1, wherein, The electric door (3) includes: The door body (31) has a hollow structure inside. A connecting frame (35) is installed on the upper end of the rear side plate of the door body (31). A display screen (34) is installed at the front end of the connecting frame (35). The display screen (34) extends out of the door body (31). A rectangular hole is opened on the door body (31). The rectangular hole is located below the display screen (34). Sliding rails (38) are arranged in pairs and installed in the hollow structure. The sliding rails (38) are located at both ends of the rectangular hole, and displacement baffles (32) are connected to the sliding rails (38) in a transmission manner. A drive cylinder (33) is installed in the hollow structure. The drive cylinder (33) is located below the rectangular hole. A connecting plate (37) is connected to the top of the drive cylinder (33). The connecting plate (37) is installed at the bottom of the displacement baffle (32). A micro switch (36) is installed in the hollow structure, and a connecting plate (37) is disposed above the micro switch (36).

3. The orthopaic consumable smart verification device of claim 1, wherein, The mounting housing (1) has several heat dissipation holes (11) on the top, and a placement hole (14) is opened at the upper front end of the mounting housing (1). The electric door (3) is located at the front end of the placement hole (14). The mounting plates (12) are flipped and connected to the bottom of the left and right side plates of the mounting housing (1). Several ventilation holes are opened on the mounting plate (12). Several pulleys (13) are provided at the bottom of the mounting housing (1). Several flip doors (15) are opened on the rear plate of the mounting housing (1).

4. The orthopaic consumable smart verification device of claim 1, wherein, The storage component (4) includes: An X-axis transmission component (43) is installed on the top of the dividing plate. A translation plate (42) is connected above the X-axis transmission component (43). An extension block (46) is installed at the front end of the translation plate (42). A track is provided on the top of the translation plate (42). Lifting platforms (44) are arranged in pairs and slidably connected to the track; A drive cylinder (45) is installed at one end at the bottom of one of the lifting platforms (44); A shelf (41) is installed on the top of the lifting platform (44), and a number of limiting blocks (48) are installed on the top of the shelf (41). A curtain (47) is installed between the extension block (46) and the shelf (41).

5. The orthopaic consumable smart verification device of claim 4, wherein, The shooting component (6) includes: Support columns (62) are arranged in pairs and installed on the top of the dividing plate. The support columns (62) are located behind the translation plate (42), and a placement plate (63) is installed on the top of the two support columns (62). Y-axis transmission component (66) is installed at the front end of the placement plate (63). The front end of the Y-axis transmission component (66) is connected to a lamp holder (61). An illumination lamp and a first camera are installed in the lamp holder (61). A chain (64) is installed on the top of the placement plate (63), and a connecting block (65) is installed between one end of the chain (64) and the lamp holder (61).

6. The orthopaic consumable smart verification device of claim 5, wherein, Both the Y-axis transmission component (66) and the X-axis transmission component (43) are composed of a lead screw motor and a slide rail.

7. The orthopaic consumable smart verification device of claim 1, wherein, The reflective component (5) includes: Linkage rods (51) are arranged in pairs and installed between the left and right plates of the mounting housing (1). A camera connecting bracket (510) is installed on the top of the two linkage rods (51), and a second camera is installed in the camera connecting bracket (510). A distance sensor (55) is mounted on one of the links (51); Several connecting rods (52) have round holes and straight grooves on their surfaces. The connecting rods (52) and the connecting rods (51) are connected to the straight grooves by bolts. The first connecting plate (54) is installed at the bottom of one of the four connecting rods (52); The second connecting plate (59) is arranged in pairs and installed at the bottom of the other four connecting rods (52). The second connecting plate (59) is arranged on both sides of the first connecting plate (54). Several L-shaped blocks (56) are installed on the top of the first connecting plate (54) and the second connecting plate (59). The first connecting plate (54) and the second connecting plate (59) are connected to the connecting rods (52) through the L-shaped blocks (56) and bolts. The third connecting plate (58) is located below the second connecting plate (59), and the third connecting plate (58) and the second connecting plate (59) are connected by a fixing plate (57); The mirror (53) is installed on the inner side of the first connecting plate (54), the second connecting plate (59) and the third connecting plate (58).

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