A white light interferometric thickness and distance sensor with real-time wavelength dynamic calibration

By employing a time-division multiplexing optical path architecture and a sub-pixel calibration method, the measurement accuracy problem of spectral domain white light interferometer sensors in complex environments was solved, achieving highly integrated and low-cost real-time wavelength dynamic calibration, and improving the long-term measurement stability and absolute accuracy of the sensor.

CN122408599APending Publication Date: 2026-07-17SUZHOU CHUANGSHI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202610840816.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing spectral domain white light interferometer sensors suffer from decreased measurement accuracy due to relative positional shifts in the internal gratings, lenses, and detector arrays of spectrometers under complex environments, making real-time high-precision measurements impossible. Furthermore, existing calibration methods cannot simultaneously meet the requirements of compact structure, low cost, and high precision.

Method used

By employing a time-division multiplexing optical path architecture and a lightweight real-time subpixel calibration method, the measurement optical path module and the calibration optical path module work alternately, and the same broadband spectrometer is used for time-division acquisition. Combined with the Lyot second-level depolarization structure and FP etalon for spectral calibration, dynamic compensation of the pixel-wavelength mapping coefficient is achieved.

Benefits of technology

This technology improves the long-term measurement stability and absolute accuracy of the sensor without increasing hardware costs, eliminates errors caused by environmental temperature drift and mechanical micro-variations, and enhances the anti-interference capability of the spectrometer.

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Abstract

本发明是一种具备实时波长动态校准的白光干涉测厚及测距传感器,该传感器包括测量光路模块、校准光路模块和信号采集与主控模块,通过分时时序控制两路光路交替工作,使同一光谱仪分时采集携带被测信息的调制光谱与带已知特征的参考光谱,并利用亚像素级特征提取算法动态更新像素‑波长映射系数。本发明实现了光谱仪温漂的实时闭环补偿,在保持高集成度与低成本的同时,显著提升了传感器的长期测量稳定性和绝对精度,适用于半导体制造、精密光学加工等工业现场的高精度非接触测量。
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