A method and system for online identification of defects in nitrile glove production

By adding a fluorescent tracer to nitrile latex and utilizing ultraviolet light excitation and image processing technology, the problem of low contrast in defect detection of nitrile gloves in wet film state was solved, enabling early online identification of gel and bubble defects, thus improving production efficiency and product quality.

CN122409689APending Publication Date: 2026-07-17JIANGXI INTECH MEDICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
JIANGXI INTECH MEDICAL CO LTD
Filing Date
2026-06-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, nitrile gloves exhibit low defect detection contrast in a wet film state, making early online identification difficult and resulting in delays and resource waste in traditional detection methods.

Method used

By adding a fluorescent tracer to nitrile latex and using ultraviolet light excitation and image processing technology, gel and bubble defects can be identified through fluorescent images, enabling early online detection.

Benefits of technology

It achieves high-contrast imaging in the wet film state, enabling early identification of gel and bubble defects, avoiding the lag and ineffective drying energy consumption of traditional detection, and improving production efficiency and product quality.

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Abstract

本申请公开了一种丁腈手套生产缺陷在线识别方法及系统,涉及橡胶手套制造及缺陷检测技术领域。该识别方法包括:在丁腈胶乳配制阶段加入荧光示踪剂;将手模浸入混合胶乳形成湿膜状态的丁腈手套初品;在进入烘干硫化工序前,通过紫外光源对移动中的手套初品进行激发照射;采用图像采集装置获取荧光图像;对荧光图像进行处理,提取荧光特征并基于此识别凝胶和 / 或气泡缺陷。本申请利用凝胶区域对示踪剂的富集作用形成高亮实心特征,以及气泡气液界面的折射散射作用形成暗心亮环特征,将湿膜状态下低对比度的缺陷转化为高对比度的荧光信号,实现了非接触式早期在线识别,并结合缺陷分类与工艺闭环调整,显著提升了缺陷检出率与生产良率。
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