Anti-sticking master batch cooling device for polyurethane film production

Abstract

The utility model discloses an anti-sticking master batch cooling device for polyurethane film production, which relates to the technical field of design of polyurethane film production devices and comprises a fixed base, a cooling stirring unit and a cold air cooling component. The upper side surface of the fixed base is fixedly connected with a supporting and fixing shell, a cold air cooling assembly is arranged in the supporting and fixing shell, the cooling and stirring unit comprises material containing barrels, a feeding pipeline, a discharging sealing plate and a fixed top plate, and the upper side surface of the supporting and fixing shell is fixedly connected with one material containing barrel through a supporting frame; the inside of the feeding hole in the material containing barrel is fixedly connected with the feeding pipeline in a clamped mode, in the heat dissipation process, contact between the master batch and cold air is more sufficient, heat dissipation can be conducted on the accumulated inside, the heat dissipation time is shortened, the anti-sticking master batch is stirred more evenly, and the heat dissipation cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of polyurethane film production equipment design technology, specifically to a cooling device for anti-sticking masterbatch in polyurethane film production. Background Technology

[0002] Polyurethane film, also known as PU film, is an environmentally friendly material. It boasts excellent elasticity and high lightweight. Despite its extremely thin thickness (0.012-0.035mm), it exhibits unparalleled waterproof properties compared to other materials (withstanding water pressure exceeding 10,000 mm water column). Utilizing advanced technology to incorporate hydrophilic agents, the film not only possesses high waterproof performance but also excellent moisture permeability (human sweat can freely penetrate the film). This functional breakthrough, combined with lamination processing technology in the textile industry, significantly enhances the added value of textiles. During the production of polyurethane film, heat dissipation of the masterbatch is often required for processing and production. Therefore, a cooling device for the anti-stick masterbatch in polyurethane film production is needed.

[0003] Existing cooling devices for anti-sticking masterbatch in polyurethane film production have several drawbacks. During heat dissipation, the masterbatch does not come into sufficient contact with the cold air, and the internal accumulation of the masterbatch cannot be cooled, thus increasing the heat dissipation time. Furthermore, the anti-sticking masterbatch is not mixed evenly, which increases the heat dissipation cost. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a cooling device for anti-sticking masterbatch in polyurethane film production. During heat dissipation, the masterbatch is in more complete contact with the cold air, heat dissipation can be carried out on the internal accumulation, reducing heat dissipation time, and the anti-sticking masterbatch is stirred more evenly, reducing heat dissipation costs. It can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cooling device for anti-sticking masterbatch in polyurethane film production, comprising a fixed base, a cooling and stirring unit, and a cold air cooling assembly;

[0006] Fixed base: A support leg is fixedly connected to each of the four corners of the lower surface of the fixed base, and a support fixing shell is fixedly connected to the upper surface of the fixed base. A cold air cooling component is provided inside the support fixing shell.

[0007] Cooling and stirring unit: includes a holding tank, a feeding pipe, a discharge sealing plate, and a fixed top plate. The upper surface of the supporting and fixed shell is fixedly connected to a holding tank via a support frame. The feeding pipe is fixedly engaged with the feeding hole on the holding tank. A discharge hole is opened on the rear side of the holding tank. The discharge hole is fixedly engaged with the discharge sealing plate via a pin. The discharge sealing plate has an arc-shaped structure and is equipped with a pull handle. A circular hole is opened on the upper side of the holding tank. The fixed top plate is installed in the circular hole. A lifting handle is provided on the upper surface of the fixed top plate. The fixed top plate is connected to the holding tank via a pin.

[0008] The fixed base is used to fix the device, the supporting fixed shell is used to fix the air cooler for cooling, the air cooling component is used to cool the masterbatch, the holding bucket is used to hold the masterbatch, the feed pipe is used to allow external masterbatch to flow into the device for cooling, the discharge sealing plate is used to seal the discharge hole, and when it is necessary to remove the material, the discharge sealing plate is opened to remove the material, the fixed top plate is used to seal the top of the holding bucket, thereby facilitating cooling, and the fixed top plate is used to fix the rotating ring, thereby facilitating the disassembly and assembly of the stirring rod for cooling.

[0009] Furthermore, the cooling and stirring unit also includes a rotating ring, stirring rods, and an internal gear ring. A limiting groove is formed on the lower surface of the fixed top plate. The limiting groove is rotatably connected to the rotating ring through a bearing. An internal gear ring is fixedly connected to the inner surface of the rotating ring. Multiple annular arrays of stirring rods are fixedly connected to the lower surface of the rotating ring. All the stirring rods are arranged inside the material container.

[0010] The rotating ring is used to fix the stirring rod, which is used for stirring and cooling. The internal toothed ring is used to rotate the rotating ring, which is used for cooling and stirring, to cool the masterbatch, and to tumble the masterbatch for easy cooling of the inside of the masterbatch.

[0011] Furthermore, the cooling and stirring unit also includes a power cylinder, a power motor, and a transmission gear. The upper surface of the fixed top plate is fixedly connected to the power motor via a support frame. The output shaft of the power motor is fixedly connected to the power cylinder. The power cylinder passes through the corresponding fixed top plate and is fixedly sleeved with the transmission gear. The power cylinder is rotatably connected to the fixed top plate via a bearing. The transmission gear is meshed in the corresponding internal gear ring. The input end of the power motor is electrically connected to the output end of an external power supply via an external control switch group.

[0012] The motor starts to rotate the power cylinder, which in turn rotates the transmission gear. The transmission gear meshes with the internal gear ring to provide power for the rotation of the stirring rod, thereby facilitating heat dissipation and stirring.

[0013] Furthermore, the cold air cooling assembly includes a cold air blower, an air outlet screen, and a backflow screen. An air outlet screen is fixedly connected to the lower surface of the material container, located within all the stirring rods. The air outlet screen has multiple annular arrays of air outlet holes. Multiple equally spaced backflow screens are fixedly connected inside the air outlet screen, and each backflow screen has multiple equally spaced air outlet holes. The supporting and fixing shell is fixedly connected to the cold air blower via a limiting block. The air outlet holes on the cold air blower pass through the supporting and fixing shell and extend into the material container. The air outlet holes on the cold air blower are located inside the air outlet screen. The input end of the cold air blower is electrically connected to the output end of an external power supply via an external control switch group.

[0014] The air cooler uses a high-power air cooler to blow cold air for easy heat dissipation. The air outlet screen is used to blow out the cold air to facilitate the cooling of the masterbatch in the material container. The backflow screen is used to increase the air circulation time for easy cooling.

[0015] Furthermore, the cold air cooling assembly also includes a protective cover plate, and an inspection hole is provided on the front surface of the support and fixing shell. The inspection hole is fixedly engaged with the protective cover plate, and a handle is provided on the front surface of the protective cover plate.

[0016] The protective cover is used to seal and fix the supporting shell, facilitating internal protection and enabling maintenance and protection.

[0017] Furthermore, the cold air cooling assembly also includes heat dissipation mesh holes, and the rear surface of the support and fixing shell is provided with multiple heat dissipation mesh holes at equal intervals.

[0018] The heat dissipation mesh is used to dissipate heat from the evaporative cooler, thereby improving its performance, making it easier to use, and increasing its service life.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This anti-stick masterbatch cooling device for polyurethane film production has the following advantages: It is equipped with a cooling and stirring unit. A holding tank is used to hold the masterbatch, and a feeding pipe allows external masterbatch to flow into the device for cooling. A discharge sealing plate seals the discharge hole; when material needs to be removed, the discharge sealing plate is opened for removal. A fixed top plate seals the top of the holding tank, facilitating cooling. The fixed top plate also secures a rotating ring, which in turn secures a stirring rod for stirring, thus providing cooling. An internal gear ring rotates the rotating ring, further cooling and stirring the masterbatch. The device also allows the masterbatch to tumble. A power motor starts, causing a power cylinder to rotate. This power cylinder rotates a transmission gear, which meshes with the internal gear ring to provide power for the stirring rod, thus stirring the masterbatch and facilitating cooling.

[0021] 2. This anti-sticking masterbatch cooling device for polyurethane film production has the following advantages: it is equipped with a cold air cooling component, which blows cold air through a cold air fan for convenient heat dissipation; the air outlet screen is used to blow out cold air for convenient cooling of the masterbatch in the holding tank; the backflow screen plate is used to increase the cold air circulation time; the protective cover plate is used to seal and fix the support shell for convenient internal protection; and the heat dissipation mesh is used to dissipate heat from the cold air fan, thereby improving the performance of the cold air fan and facilitating its use for cooling.

[0022] 3. The anti-sticking masterbatch cooling device for polyurethane film production has the following advantages: during heat dissipation, the masterbatch comes into more full contact with the cold air, heat dissipation can be carried out on the internal accumulation, reducing heat dissipation time, and the anti-sticking masterbatch is stirred more evenly, reducing heat dissipation costs. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the cross-sectional structure of the rear side of this utility model;

[0025] Figure 3 This is a partial cross-sectional view of the cooling and stirring unit of this utility model;

[0026] Figure 4 This is a front cross-sectional view of the present invention.

[0027] In the diagram: 1. Fixed base, 2. Supporting fixed shell, 3. Cooling and stirring unit, 31. Material holding bucket, 32. Feed pipe, 33. Discharge sealing plate, 34. Fixed top plate, 35. Power cylinder, 36. Power motor, 37. Rotating ring, 38. Stirring rod, 39. Internal gear ring, 310. Transmission gear, 4. Cold air cooling assembly, 41. Cold air blower, 42. Air outlet screen, 43. Backflow screen, 44. Protective cover. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-4 This embodiment provides a technical solution: a cooling device for anti-sticking masterbatch in polyurethane film production, including a fixed base 1, a cooling and stirring unit 3 and a cold air cooling component 4;

[0030] Fixed base 1: A support leg is fixedly connected to each of the four corners of the lower surface. A support fixing shell 2 is fixedly connected to the upper surface of the fixed base 1. A cold air cooling component 4 is installed inside the support fixing shell 2.

[0031] Cooling and stirring unit 3: includes a holding tank 31, a feeding pipe 32, a discharge sealing plate 33, and a fixed top plate 34. The upper surface of the supporting and fixing shell 2 is fixedly connected to a holding tank 31 through a support frame. The feeding hole on the holding tank 31 is fixedly engaged with the feeding pipe 32. A discharge hole is opened on the rear side of the holding tank 31. The discharge hole is fixedly engaged with the discharge sealing plate 33 through a pin. The discharge sealing plate 33 adopts an arc-shaped structure and is equipped with a pull handle. A round hole is opened on the upper side of the holding tank 31. The fixed top plate 34 is installed in the round hole. The upper surface of the fixed top plate 34 is equipped with a lifting handle. The fixed top plate 34 is connected to the holding tank 31 through a pin.

[0032] The fixed base 1 is used to fix the device, the supporting fixed shell 2 is used to fix the air cooler 41 for cooling, the air cooling component 4 is used to cool the masterbatch, the holding bucket 31 is used to hold the masterbatch, the feeding pipe 32 is used to allow external masterbatch to flow into the device for cooling, the discharge sealing plate 33 is used to seal the discharge hole, and when it is necessary to take out the material, the discharge sealing plate 33 is opened to take out the material, the fixed top plate 34 is used to seal the top of the holding bucket 31, thereby facilitating cooling, the fixed top plate 34 is used to fix the rotating ring 37, thereby facilitating the disassembly and assembly of the stirring rod 38 for cooling.

[0033] The cooling and stirring unit 3 also includes a rotating ring 37, stirring rods 38 and an internal toothed ring 39. A limiting groove is provided on the lower surface of the fixed top plate 34. The limiting groove is rotatably connected to the rotating ring 37 through a bearing. An internal toothed ring 39 is fixedly connected to the inner surface of the rotating ring 37. Multiple ring arrays of stirring rods 38 are fixedly connected to the lower surface of the rotating ring 37. All the stirring rods 38 are arranged in the material container 31.

[0034] The rotating ring 37 is used to fix the stirring rod 38, which is used for stirring and cooling. The internal toothed ring 39 is used to rotate the rotating ring 37, thereby cooling and stirring, cooling the masterbatch, and turning the masterbatch over to facilitate cooling of the inside of the masterbatch.

[0035] The cooling and stirring unit 3 also includes a power cylinder 35, a power motor 36, and a transmission gear 310. The upper surface of the fixed top plate 34 is fixedly connected to the power motor 36 through a support frame. The output shaft of the power motor 36 is fixedly connected to the power cylinder 35. The power cylinder 35 passes through the corresponding fixed top plate 34 and is fixedly sleeved with the transmission gear 310. The power cylinder 35 is rotatably connected to the fixed top plate 34 through a bearing. The transmission gear 310 is meshed in the corresponding internal gear ring 39. The input end of the power motor 36 is electrically connected to the output end of an external power supply through an external control switch group.

[0036] The power motor 36 starts to make the power cylinder 35 rotate. The power cylinder 35 is used to make the transmission gear 310 rotate. The transmission gear 310 meshes with the internal gear ring 39 to provide power for the rotation of the stirring rod, thereby performing heat dissipation and stirring.

[0037] The cold air cooling assembly 4 includes a cold air blower 41, an air outlet screen 42, and a backflow screen 43. An air outlet screen 42 is fixedly connected to the lower surface of the material container 31 at a position inside all the stirring rods 38. The air outlet screen 42 has multiple annular array air outlet holes. Multiple equally spaced backflow screens 43 are fixedly connected inside the air outlet screen 42. Each backflow screen 43 has multiple equally spaced air outlet holes. The support and fixing shell 2 is fixedly connected to the cold air blower 41 through a limiting block. The air outlet holes on the cold air blower 41 pass through the support and fixing shell 2 and extend into the material container 31. The air outlet holes on the cold air blower 41 are located inside the air outlet screen 42. The input end of the cold air blower 41 is electrically connected to the output end of an external power supply through an external control switch group.

[0038] The air cooler 41 uses a high-power air cooler to blow cold air for heat dissipation. The air outlet screen 42 is used to blow out the cold air to facilitate cooling of the masterbatch in the material container 31. The reverse flow screen 43 is used to increase the time for cold air circulation to facilitate cooling.

[0039] The cold air cooling assembly 4 also includes a protective cover plate 44. The front surface of the support and fixing shell 2 has an inspection hole, which is fixedly engaged with the protective cover plate 44. The front surface of the protective cover plate 44 is provided with a handle for picking up the item.

[0040] The protective cover 44 is used to seal and fix the supporting and fixed shell 2, so as to facilitate the protection of the interior and thus carry out maintenance and protection.

[0041] The cold air cooling component 4 also includes heat dissipation mesh holes, and multiple equally spaced heat dissipation mesh holes are opened on the rear surface of the support and fixing shell 2.

[0042] The heat dissipation mesh is used to dissipate heat from the air cooler 41, thereby improving the performance of the air cooler 41, making it easier to use, and increasing the service life of the air cooler 41.

[0043] The working principle of the anti-sticking masterbatch cooling device for polyurethane film production provided by this utility model is as follows: First, a cooler 41 blows cold air to facilitate heat dissipation. An exhaust screen 42 allows the cold air to escape, facilitating cooling of the masterbatch in the container 31. A reverse flow screen 43 increases the airflow time. A protective cover 44 seals and secures the supporting shell 2, protecting the internal components. Heat dissipation mesh holes help cool the cooler 41, improving its performance. Simultaneously, the container 31 holds the masterbatch, and the feed pipe 32 allows external masterbatch to flow into the device for cooling. An outlet sealing plate 33 seals the outlet hole. When material needs to be removed, the outlet is closed. Material is removed by opening the discharge sealing plate 33. The fixed top plate 34 is used to seal the top of the material container 31, thereby facilitating cooling. The fixed top plate 34 is used to fix the rotating ring 37, which is used to fix the stirring rod 38. The stirring rod 38 is used for stirring, thereby facilitating cooling. The internal gear ring 39 is used to rotate the rotating ring 37, thereby facilitating cooling and stirring, and facilitating the cooling of the masterbatch. The masterbatch is turned over. The power motor 36 is started to rotate the power cylinder 35. The power cylinder 35 is used to rotate the transmission gear 310. The transmission gear 310 meshes with the internal gear ring 39 to provide power for the rotation of the stirring rod, thereby facilitating the stirring of the masterbatch and facilitating the cooling and anti-sticking of the masterbatch.

[0044] It is worth noting that the core chip of the external control switch group disclosed in the above embodiments is a PLC microcontroller, the power motor 36 is a servo motor, the air cooler 41 is a high-power air cooler, and the external control switch group controls the operation of the power motor 36 and the air cooler 41 using methods commonly used in the prior art.

[0045] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cooling device for anti-sticking masterbatch in polyurethane film production, characterized in that: It includes a fixed base (1), a cooling and stirring unit (3), and a cold air cooling assembly (4); Fixed base (1): A support leg is fixedly connected to each of the four corners of the lower surface. A support fixing shell (2) is fixedly connected to the upper surface of the fixed base (1). A cold air cooling component (4) is provided inside the support fixing shell (2). Cooling and stirring unit (3): includes a holding tank (31), a feeding pipe (32), a discharge sealing plate (33), and a fixed top plate (34). The upper surface of the supporting and fixing shell (2) is fixedly connected to a holding tank (31) through a support frame. The feeding hole on the holding tank (31) is fixedly connected to the feeding pipe (32). The rear side of the holding tank (31) is provided with a discharge hole. The discharge hole is fixedly connected to the discharge sealing plate (33) through a pin. The discharge sealing plate (33) adopts an arc structure. The discharge sealing plate (33) is provided with a pull handle. The upper side of the holding tank (31) is provided with a round hole. The fixed top plate (34) is provided in the round hole. The upper surface of the fixed top plate (34) is provided with a lifting handle. The fixed top plate (34) is connected to the holding tank (31) through a pin.

2. The anti-sticking masterbatch cooling device for polyurethane film production according to claim 1, characterized in that: The cooling and stirring unit (3) also includes a rotating ring (37), stirring rods (38) and an internal toothed ring (39). A limiting groove is provided on the lower surface of the fixed top plate (34). The limiting groove is rotatably connected to the rotating ring (37) through a bearing. An internal toothed ring (39) is fixedly connected to the inner surface of the rotating ring (37). Multiple ring arrays of stirring rods (38) are fixedly connected to the lower surface of the rotating ring (37). All the stirring rods (38) are arranged in the material container (31).

3. The anti-sticking masterbatch cooling device for polyurethane film production according to claim 2, characterized in that: The cooling and stirring unit (3) also includes a power cylinder (35), a power motor (36) and a transmission gear (310). The upper surface of the fixed top plate (34) is fixedly connected to the power motor (36) through a support frame. The output shaft of the power motor (36) is fixedly connected to the power cylinder (35). The power cylinder (35) passes through the corresponding fixed top plate (34) and is fixedly sleeved with the transmission gear (310). The power cylinder (35) is rotatably connected to the fixed top plate (34) through a bearing. The transmission gear (310) is meshed in the corresponding internal gear ring (39). The input end of the power motor (36) is electrically connected to the output end of an external power supply through an external control switch group.

4. The anti-sticking masterbatch cooling device for polyurethane film production according to claim 2, characterized in that: The cold air cooling assembly (4) includes a cold air blower (41), an air outlet screen (42), and a backflow screen (43). An air outlet screen (42) is fixedly connected to the lower surface of the material container (31) at a position inside all the stirring rods (38). The air outlet screen (42) has multiple air outlet holes arranged in a ring array. Multiple backflow screens (43) with equal spacing are fixedly connected inside the air outlet screen (42). Each backflow screen (43) has multiple air outlet holes with equal spacing. The support fixing shell (2) is fixedly connected to the cold air blower (41) through a limiting block. The air outlet hole on the cold air blower (41) passes through the support fixing shell (2) and extends into the material container (31). The air outlet hole on the cold air blower (41) is located inside the air outlet screen (42). The input end of the cold air blower (41) is electrically connected to the output end of an external power supply through an external control switch group.

5. A cooling device for anti-sticking masterbatch in polyurethane film production according to claim 4, characterized in that: The cold air cooling assembly (4) also includes a protective cover plate (44). The front surface of the support and fixing shell (2) is provided with an inspection hole, which is fixedly engaged with the protective cover plate (44). The front surface of the protective cover plate (44) is provided with a handle for picking up the item.

6. A cooling device for anti-sticking masterbatch in polyurethane film production according to claim 4, characterized in that: The cold air cooling component (4) also includes heat dissipation mesh holes, and the rear surface of the support and fixing shell (2) is provided with a plurality of equally spaced heat dissipation mesh holes.

Images