A special device for preparing a pinus densiflora cultivation material

Abstract

The utility model belongs to edible mushroom cultivation equipment technical field, concretely relates to a special device for preparation of pinus densata trussami planting material, including water pool, soaking mechanism, pressure material mechanism, transfusion mechanism, pH value sensor and control system, the soaking mechanism includes the filter basket and elevating system who has the upper opening, the filter basket can move up and down and can move down to the water pool, drive the filter basket to move up and down through elevating system, can realize the planting material in the filter basket to soak or filter water, the pressure material mechanism includes pressure material grid and electric cylinder, and the pressure material grid is matched with the filter basket, and can move up and down and can move down to the filter basket, drive the pressure material grid to move up and down through electric cylinder, can press the planting material into the soaking liquid, also can play the role of squeezing water, the control system according to the pH value sensor gathers the soaking liquid acid -base degree in the water pool, controls transfusion mechanism to transport acidic or alkaline soaking liquid to the water pool to control the pH value of soaking liquid, ensures that the planting material after soaking meets the growth demand of pinus densata trussami.

Description

Technical Field

[0001] This utility model belongs to the technical field of edible fungi cultivation equipment, specifically relating to a special device for preparing planting material for red pine mushrooms. Background Technology

[0002] Edible mushroom cultivation substrate is a material used to provide nutrients for the growth of edible fungi. It is usually made from materials such as rice straw, corn stalks, and sawdust. For example, the substrate for matsutake mushroom cultivation usually needs to be soaked in a pool or ditch for about two days before inoculation. As a symbiotic edible fungus, matsutake mushroom relies on specific pine root systems to form mycorrhizal structures. Its optimal growth environment requires the pH value of the cultivation substrate to be in the slightly acidic range of 5.5-6.5. Therefore, it is necessary to control the pH value of the soaking solution during the soaking process to ensure that the soaked cultivation substrate can meet the growth requirements of matsutake mushroom.

[0003] Patent CN210553184U discloses an integrated mushroom substrate soaking and pressing dehydration device, belonging to the field of edible mushroom cultivation technology. It provides an integrated mushroom substrate soaking and pressing dehydration device capable of soaking and pressing mushroom substrate, including a storage trolley, a conveying track, and a pressing mechanism. The storage trolley can limit the mushroom substrate to water for soaking and is installed on the conveying track, allowing it to move along the track. The pressing mechanism is located above the movement trajectory of the storage trolley along the conveying track, and can press and dehydrate the mushroom substrate in the storage trolley.

[0004] The aforementioned device is mainly used for soaking and pressing the substrate to remove water. However, it cannot effectively control the pH value of the soaking solution during the soaking process, resulting in the soaked substrate failing to meet the growth requirements of different edible fungi. Therefore, the soaking device needs to be improved. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention proposes a special device for preparing matsutake mushroom planting material. During the soaking process, the pH value of the soaking solution can be controlled to ensure that the soaked planting material can meet the growth requirements of matsutake mushrooms.

[0006] To solve the above-mentioned technical problems, this utility model provides a special device for preparing matsutake mushroom planting material, comprising: pool; The soaking mechanism includes a filter basket with an upper opening and a lifting mechanism. The filter basket can move up and down and can move down into the water tank. The lifting mechanism is used to drive the filter basket to move up and down. The pressing mechanism includes a pressing grid and an electric cylinder. The pressing grid matches the upper opening of the filter basket and can move up and down and can move down into the filter basket. The electric cylinder is used to drive the pressing grid to move up and down. An infusion device for delivering acidic and alkaline soaking solutions into the water tank; A pH sensor is used to collect the acidity or alkalinity of the soaking solution in the pool. The control system is electrically connected to the lifting mechanism, the electric cylinder, the infusion mechanism, and the pH sensor, respectively.

[0007] Preferably, in the above solution, the filter basket includes a rectangular frame and filter holes, and the bottom wall and side walls of the filter basket are provided with a plurality of filter holes.

[0008] Preferably, in the above scheme, the lifting mechanism includes a bracket, a track, and a first servo cylinder. The bracket is located above the water tank, the track is vertically arranged on one side of the water tank, and the filter basket has a sliding groove on one side that matches the track. The first servo cylinder is vertically arranged on the bracket and electrically connected to the control system for driving the filter basket to move up and down along the track.

[0009] Preferably, in the above solution, the soaking mechanism further includes a vertical plate, the bottom end of which is connected to the bottom wall of the water tank, the top end of which extends to the top of the water tank, and the tracks are respectively provided on both sides. The filter basket also has a left opening, and the side of the vertical plate slides in contact with the left opening and can match and block the left opening.

[0010] Preferably, in the above embodiment, the filter basket further includes a right opening and an openable gate, the gate matching the right opening and hinged to the upper edge of the right opening.

[0011] Preferably, in the above scheme, the filter basket further includes an electric push rod, which is electrically connected to the control system and is used to drive the gate to open or close.

[0012] Preferably, the above solution further includes a pusher plate and a transverse mechanism. The pusher plate is located at the top of the vertical plate and its side is parallel to the side of the vertical plate. The transverse mechanism is electrically connected to the control system and is used to drive the pusher plate to move back and forth between the left opening and the right opening.

[0013] Preferably, in the above scheme, the transverse movement mechanism includes a reaction seat and a second servo cylinder. The reaction seat is fixedly disposed on the outside of the left opening. The cylinder body of the second servo cylinder is horizontally mounted on the reaction seat, and the piston end is connected to the side of the pusher plate. The second servo cylinder is electrically connected to the control system.

[0014] Preferably, in the above solution, the filter basket further includes hanging ears, which are symmetrically arranged on the front and rear edges of the filter basket and connected to the lifting mechanism; the water tank includes a skirt and rubber baffles, the skirt surrounding the periphery of the opening of the water tank, and the rubber baffles located below the hanging ears on the periphery of the opening of the water tank. Preferably, in the above solution, an aeration pipe and an air pump are also included, the aeration pipe being located at the bottom of the water tank, and the air pump being electrically connected to the control system for supplying air to the aeration pipe.

[0015] Compared with existing technologies, this utility model has the following beneficial effects:

[0016] 1. A special device for preparing matsutake mushroom planting material according to this utility model includes a water tank, a soaking mechanism, a pressing mechanism, a liquid delivery mechanism, a pH sensor, and a control system. The soaking mechanism includes a filter basket with an upper opening and a lifting mechanism. The filter basket can move up and down and can move downward into the water tank. The lifting mechanism is used to drive the filter basket to move up and down, enabling the planting material in the filter basket to be soaked or filtered. The pressing mechanism includes a pressing grid and an electric cylinder. The pressing grid matches the filter basket and can move up and down and can move downward into the filter basket. The electric cylinder is used to drive the pressing grid to move up and down, pressing the planting material into the soaking solution during the soaking process and pressing out water during the filtration process. The control system collects the acidity or alkalinity of the soaking solution in the water tank according to the pH sensor and controls the liquid delivery mechanism to deliver acidic or alkaline soaking solution into the water tank to control the pH value of the soaking solution, ensuring that the soaked planting material meets the growth requirements of matsutake mushrooms.

[0017] 2. The lifting mechanism of this utility model includes a bracket, a track and a first servo electric cylinder. The track is vertically set on one side of the water tank, and a sliding groove matching the track is provided on one side of the filter basket. The first servo electric cylinder is vertically set on the bracket and electrically connected to the control system. It is used to drive the filter basket to move up and down along the track. The smoothness of the filter basket's movement can be improved by the cooperation of the track and the sliding groove.

[0018] 3. The soaking mechanism in this utility model also includes a vertical plate, the bottom end of which is connected to the bottom wall of the water tank, and the top end which extends to the top of the water tank. The filter basket also includes a left opening, a right opening, a gate, and an electric push rod. The left opening slides in contact with the side of the vertical plate, the gate is hinged to the upper edge of the right opening, and the electric push rod is used to drive the gate to open or close. The push plate is located at the top of the vertical plate and its side is parallel to the side of the vertical plate. The transverse mechanism is used to drive the push plate to move back and forth between the left opening and the right opening, so as to facilitate the transfer of the dehydrated planting material in the filter basket to the outside.

[0019] 4. This utility model also includes an aeration pipe and an air pump. The aeration pipe is evenly laid on the bottom wall of the pool. While the liquid delivery mechanism delivers the soaking liquid into the pool, the air pump delivers air to the aeration pipe, which can accelerate the mixing of the soaking liquid. Attached Figure Description

[0020] Figure 1 This is a first-view structural schematic diagram of a special device for preparing matsutake mushroom planting material according to the present invention.

[0021] Figure 2 This is a second-view structural schematic diagram of a special device for preparing matsutake mushroom planting material according to the present invention.

[0022] Figure 3 This utility model Figure 2 A magnified view of part A in the middle.

[0023] Figure 4 This is a schematic diagram of the disassembly structure of the filter basket of this utility model.

[0024] Figure 5 This is a schematic diagram of the installation structure inside the water tank of this utility model.

[0025] Figure 6 This is a schematic diagram of the installation structure of the pusher plate of this utility model.

[0026] Among them, 1-water pool, 11-skirt, 12-rubber baffle, 2-soaking mechanism, 21-filter basket, 211-top opening, 212-filter hole, 213-slide groove, 214-left opening, 215-right opening, 216-gate, 217-electric push rod, 218-hanging ear, 22-lifting mechanism, 221-support, 222-track, 223-first servo electric cylinder, 23-vertical plate, 3-pressing mechanism, 31-pressing grid, 32-electric cylinder, 4-infusion mechanism, 5-pH sensor, 6-push plate, 7-lateral movement mechanism, 71-reaction seat, 72-second servo electric cylinder, 8-aeration pipe, 9-air pump. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first," "second," and "third" are used in the description, they are for descriptive purposes and to distinguish technical features, and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will now be described based on its overall structure.

[0031] like Figures 1 to 6As shown, this utility model discloses a special device for preparing matsutake mushroom planting material, including a water tank 1, a soaking mechanism 2, a pressing mechanism 3, a liquid delivery mechanism 4, a pH sensor 5, and a control system. The soaking mechanism 2 includes a filter basket 21 with an upper opening 211 and a lifting mechanism 22. The filter basket 21 can move up and down and can also move downwards into the water tank 1. The lifting mechanism 22 drives the filter basket 21 to move up and down, enabling the soaking or filtration of the planting material in the filter basket 21. The pressing mechanism 3 includes a pressing grid 31 and an electric cylinder 32. The pressing grid 31 is connected to the upper... The opening 211 is matched and can move up and down and can move downward into the filter basket 21. The electric cylinder 32 is used to drive the pressing grid 31 to move up and down. During the soaking process, it can press the planting material into the soaking solution. During the filtration process, it can play the role of pressing and removing water. The liquid delivery mechanism 4 is used to deliver acidic and alkaline soaking solutions into the water tank 1. The pH sensor 5 is used to collect the acidity and alkalinity of the soaking solution in the water tank 1. The control system is electrically connected to the lifting mechanism 22, the electric cylinder 32, the liquid delivery mechanism 4 and the pH sensor 5 respectively, and can realize the control of the pH value of the soaking solution during the soaking process.

[0032] It should be understood that the internal space of the pool 1 in this embodiment is sufficient to accommodate the filter basket 21. In use, the lifting mechanism 22 is first controlled to drive the filter basket 21 into the pool 1. Then, planting materials such as rice straw and corn stalks are added into the filter basket 21. The electric cylinder 32 is then controlled to drive the pressing grid 31 to descend below the upper opening 211. A certain amount of soaking solution is injected into the pool 1 through the external water supply pipe to ensure that the upper surface of the pressing grid 31 is submerged. During the soaking process, the pH value sensor 5 collects the acidity and alkalinity of the soaking solution in the pool 1 at regular intervals. The pH value is compared with the preset pH value in the control system. For example, the preset pH value is 6.0. When the collected pH value is less than 6.0, the infusion mechanism 4 is further controlled to supplement a certain amount of alkaline soaking solution into the pool 1. When the collected pH value is greater than 6.0, the infusion mechanism 4 is further controlled to supplement a certain amount of acidic soaking solution into the pool 1 to ensure that the pH value of the soaking solution in the pool 1 is in the weakly acidic range of 5.5-6.5, so that the soaked planting material meets the growth requirements of the red pine mushroom.

[0033] Continue to refer to Figure 2 and Figure 4 In this embodiment, the water tank 1 is configured as a cuboid structure, and the filter basket 21 includes a cuboid frame and filter holes 212. Multiple filter holes 212 are provided on the bottom wall and side wall of the filter basket 21, and multiple filter holes 212 are uniformly provided on the pressing grid 31, which can improve the water filtration efficiency.

[0034] It is worth noting that the lifting mechanism 22 can be driven to move the filter basket 21 up and down by means of electric winch with cable fixation, electric cylinder or hydraulic cylinder direct fixation, etc. In this embodiment, the lifting mechanism 22 includes a bracket 221, a track 222 and a first servo cylinder 223. The bracket 221 is set above the water tank 1, the track 222 is vertically set on one side of the water tank 1, the bottom end is connected to the bottom wall of the water tank 1, and the top end extends to the bracket 221 above the water tank 1. The filter basket 21 is provided with a sliding groove 213 that matches the track 222 on one side. The first servo cylinder 223 is vertically set on the bracket 221 and electrically connected to the control system. The cylinder body of the first servo cylinder 223 is fixed on the bracket 221, and the piston end is connected to the upper edge of the filter basket 21, which can drive the filter basket 21 to move up and down along the track 222. Through the cooperation of the track 222 and the sliding groove 213, the movement stability of the filter basket 21 can be improved.

[0035] Specifically, in this embodiment, the soaking mechanism 2 also includes a vertical plate 23. The bottom end of the vertical plate 23 is connected to the bottom wall of the water tank 1, and the top end extends to the top of the water tank 1. Tracks 222 are provided on both sides of the vertical plate 23. The filter basket 21 is also provided with a left opening 214. The sliding groove 213 is provided on both sides of the left opening 214. The side of the vertical plate 23 slides in contact with the left opening 214. The vertical plate 23 can match and block the left opening 214, thereby preventing the planting material in the filter basket 21 from falling out of the left opening 214.

[0036] Continue to refer to Figure 3 and Figure 4 The filter basket 21 also includes a right opening 215 and an openable gate 216. The gate 216 matches the right opening 215 and is hinged to the upper edge of the right opening 215. Multiple filter holes 212 are evenly distributed on the gate 216. Preferably, the filter basket 21 also includes an electric push rod 217. The electric push rod 217 is located on the front and rear surfaces of the filter basket 21 and is waterproof. One end of the electric push rod is hinged to the lower part of the filter basket 21, and the other end is hinged to the edge of the gate 216. The electric push rod 217 is electrically connected to the control system and is used to drive the gate 216 to open or close.

[0037] Continue to refer to Figure 6 This embodiment also includes a pusher plate 6 and a transverse movement mechanism 7. The pusher plate 6 is located at the top of the vertical plate 23, and its side is parallel to the side of the vertical plate 23. The transverse movement mechanism 7 is electrically connected to the control system and is used to drive the pusher plate 6 to move back and forth between the left opening 214 and the right opening 215. It is worth noting that the distance from the upper end of the vertical plate 23 to the upper edge of the water tank 1 is usually greater than the height of the filter basket 21, and the distance from the upper end of the track 222 to the upper edge of the water tank 1 is usually greater than twice the height of the filter basket 21. The size of the pusher plate 6 is slightly smaller than the size of the left opening 214, and the side of the pusher plate 6 near the left opening 214 is coplanar with the side of the vertical plate 23.

[0038] When the filter basket 21 is in the water tank 1 or rises to the upper edge of the left opening 214 not exceeding the upper edge of the pusher plate 6, the planting material in the filter basket 21 will not fall out of the left opening 214. When the filter basket 21 rises above the soaking liquid surface of the water tank 1, water filtration begins. When the pusher plate 6 is aligned with the position of the left opening 214, the electric cylinder 32 drives the pressing grid 31 to press and dehydrate the planting material in the filter basket 21. Then, the pressing grid 31 is driven to rise above the pusher plate 6, and the electric push rod 217 is controlled to drive the gate 216 to open. Finally, the transverse mechanism 7 is controlled to drive the pusher plate 6 to push the planting material in the filter basket 21 from the left opening 214 to the right opening 215. The transfer operation of the planting material can be completed by setting a mobile trolley for loading the planting material below the right opening 215.

[0039] Furthermore, the transverse movement mechanism 7 includes a reaction seat 71 and a second servo cylinder 72. The reaction seat 71 is fixedly disposed on the outside of the left opening 214. The cylinder body of the second servo cylinder 72 is horizontally mounted on the reaction seat 71, and the piston end is connected to the side of the pusher plate 6. The second servo cylinder 72 is electrically connected to the control system and is used to drive the pusher plate 6 to move back and forth between the left opening 214 and the right opening 215.

[0040] Continue to refer to Figure 2 and Figure 3 The filter basket 21 also includes hanging ears 218, which are symmetrically arranged on the front and rear edges of the filter basket 21 and connected to the lifting mechanism 22. The water tank 1 includes a skirt 11 and a rubber baffle 12. The skirt 11 surrounds the periphery of the opening of the water tank 1 and can prevent external liquid from flowing into the water tank 1. The rubber baffle 12 is located on the periphery of the opening of the water tank 1 below the hanging ears 218 and can prevent the hanging ears 218 from directly colliding with the periphery of the opening of the water tank 1 when the filter basket 21 is lowered.

[0041] Continue to refer to Figure 5 This embodiment also includes an aeration pipe 8 and an air pump 9. The aeration pipe 8 is located at the bottom of the water tank 1, and the air pump 9 is electrically connected to the control system to supply air to the aeration pipe 8. Specifically, the aeration pipe 8 is evenly laid on the bottom wall of the water tank 1. While the infusion mechanism 4 supplies the soaking solution to the water tank 1, the air pump 9 supplies air to the aeration pipe 8, which can accelerate the mixing of the soaking solution. In addition, the infusion mechanism 4 includes an acidic soaking solution storage tank, an alkaline soaking solution storage tank, a flow meter, and an electrically controlled infusion port, which facilitates the separate control of the replenishment amount of acidic or alkaline soaking solutions. The pH sensor 5 is located away from the electrically controlled infusion port and is located on the side wall near the bottom of the water tank 1.

[0042] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A special device for preparing substrate for matsutake mushroom cultivation, characterized in that, include: pool; The soaking mechanism includes a filter basket with an upper opening and a lifting mechanism. The filter basket can move up and down and can move down into the water tank. The lifting mechanism is used to drive the filter basket to move up and down. The pressing mechanism includes a pressing grid and an electric cylinder. The pressing grid matches the upper opening of the filter basket and can move up and down and can move down into the filter basket. The electric cylinder is used to drive the pressing grid to move up and down. An infusion device for delivering acidic and alkaline soaking solutions into the water tank; A pH sensor is used to collect the acidity or alkalinity of the soaking solution in the pool. The control system is electrically connected to the lifting mechanism, the electric cylinder, the infusion mechanism, and the pH sensor, respectively.

2. The special device for preparing matsutake mushroom planting material according to claim 1, characterized in that, The filter basket includes a rectangular frame and filter holes, and the bottom and side walls of the filter basket are provided with multiple filter holes.

3. The special device for preparing matsutake mushroom planting material according to claim 1, characterized in that, The lifting mechanism includes a bracket, a track, and a first servo cylinder. The bracket is located above the water tank, the track is vertically arranged on one side of the water tank, and the filter basket has a sliding groove on one side that matches the track. The first servo cylinder is vertically arranged on the bracket and electrically connected to the control system for driving the filter basket to move up and down along the track.

4. The special device for preparing matsutake mushroom planting material according to claim 3, characterized in that, The soaking mechanism also includes a vertical plate, the bottom end of which is connected to the bottom wall of the water tank, and the top end extends to the top of the water tank. The rails are provided on both sides. The filter basket is also provided with a left opening. The side of the vertical plate slides in contact with the left opening and can match and block the left opening.

5. The special device for preparing matsutake mushroom planting material according to claim 4, characterized in that, The filter basket also includes a right opening and an openable gate that matches the right opening and is hinged to the upper edge of the right opening.

6. The special device for preparing matsutake mushroom planting material according to claim 5, characterized in that, The filter basket also includes an electric push rod, which is electrically connected to the control system and is used to drive the gate to open or close.

7. The special device for preparing matsutake mushroom planting material according to claim 5, characterized in that, It also includes a pusher plate and a transverse movement mechanism. The pusher plate is located at the top of the vertical plate and its side is parallel to the side of the vertical plate. The transverse movement mechanism is electrically connected to the control system and is used to drive the pusher plate to move back and forth between the left opening and the right opening.

8. The special device for preparing matsutake mushroom planting material according to claim 7, characterized in that, The transverse mechanism includes a reaction seat and a second servo cylinder. The reaction seat is fixedly disposed on the outside of the left opening. The cylinder body of the second servo cylinder is horizontally mounted on the reaction seat, and the piston end is connected to the side of the pusher plate. The second servo cylinder is electrically connected to the control system.

9. The special device for preparing matsutake mushroom planting material according to claim 2, characterized in that, The filter basket also includes hanging ears, which are symmetrically arranged on the front and rear edges of the filter basket and connected to the lifting mechanism; the water tank includes a skirt and a rubber stop, the skirt surrounds the periphery of the opening of the water tank, and the rubber stop is located on the periphery of the opening of the water tank below the hanging ears.

10. The special device for preparing matsutake mushroom planting material according to claim 1, characterized in that, It also includes an aeration pipe and an air pump. The aeration pipe is located at the bottom of the water tank, and the air pump is electrically connected to the control system for supplying air to the aeration pipe.

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