A fully automatic packaging device for inner tubes

The fully automatic packaging device addresses inefficiencies and labor-intensive issues in traditional inner tube packaging by integrating a loader, turntable, and manipulators to automate and enhance production efficiency and quality.

CN108860745BActive Publication Date: 2024-12-17ZHONGCE RUBBER GRP CO LTD
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Patent Information

Application Number
CN201810582683.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-06-07
Publication Date
2024-12-17
Estimated Expiration
2038-06-07

AI Technical Summary

Technical Problem

Traditional inner tube packaging is predominantly manual or semi-automatic, leading to low efficiency, quality variability, high labor intensity, and exposure to harsh conditions.

Method used

A fully automatic packaging device comprising an inner tube loader, turntable machine, dust cap feeder, blanking and winding machine, cartoning machine, and case packing machine, with manipulators and rotating mechanisms to automate and streamline the packaging process.

Benefits of technology

The device enhances packaging efficiency, accuracy, and reduces labor intensity while improving product quality and safety by automating key operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a fully automatic packaging device for inner tubes, comprising an inner tube loader, a turntable machine, a dust cap feeder, a material unloading and winding machine, a cartoning machine and a boxing machine, wherein the turntable machine is provided with a plurality of workstations, the inner tube loader and the dust cap feeder are respectively aligned with the first workstation and the second workstation of the turntable machine, a first manipulator is provided between the inner tube loader and the turntable machine, the unloading and winding machine is aligned with the last workstation of the turntable machine, the unloading and winding machine, the boxing machine and the boxing machine are arranged in sequence according to an assembly line, and a second manipulator is provided between the unloading and winding machine and the boxing machine. The fully automatic packaging device for inner tubes of the present invention can accurately and efficiently complete the material loading and positioning of the inner tube, automatic air extraction, dust cap feeding, automatic cap loading, winding, boxing and boxing operations. The device of the present invention has the characteristics of completing the packaging operation more conveniently, more efficiently and more accurately, thereby improving the production efficiency of the inner tube packaging production line.
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Description

Technical Field

[0001] The invention relates to a fully automatic packaging device for inner tubes. Background Art

[0002] At present, the traditional inner tube packaging production line is mainly manual operation mode or semi-automatic operation. Manual operation or semi-automatic operation has low production efficiency, product quality is greatly affected by the manual operation level, and product information needs to be manually counted. In addition, the inner tube packaging operation has high manual labor intensity, high temperature, and strong irritating odor. Therefore, it is very necessary to design an inner tube fully automatic packaging device to improve the inner tube packaging production efficiency and reduce the labor intensity of personnel. Summary of the invention

[0003] In order to solve the above technical problems, the purpose of the present invention is to provide a convenient and efficient full-automatic inner tube packaging device.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A fully automatic packaging device for inner tubes comprises an inner tube loader, a turntable machine, a dust cap feeder, a blanking and winding machine, a cartoning machine and a case packing machine, wherein the turntable machine is provided with a plurality of workstations, the inner tube loader and the dust cap feeder are respectively aligned with a first workstation and a second workstation of the turntable machine, a first manipulator is arranged between the inner tube loader and the turntable machine, the blanking and winding machine is aligned with the last workstation of the turntable machine, the blanking and winding machine, the cartoning machine and the case packing machine are arranged in sequence according to an assembly line, and a second manipulator is arranged between the blanking and winding machine and the cartoning machine.

[0006] As a preferred solution: the inner tube loader includes a chassis, a motor, a rotating disc and a cantilever for hanging the inner tube, four cantilevers are evenly fixed on the rotating disc, and the motor is fixed on the chassis and drives the rotating disc to rotate.

[0007] As a preferred solution: the turntable machine includes a frame, an air-exhaust upper cap dividing plate and an inner tube supporting mechanism, six inner tube supporting mechanisms are evenly spaced on the air-exhaust upper cap dividing plate, and the air-exhaust upper cap dividing plate is rotatably arranged on the frame.

[0008] The fully automatic inner tube packaging device of the present invention can accurately and efficiently complete the inner tube loading positioning, automatic air extraction, dust cap feeding, automatic cap loading, coiling, boxing and case packing operations. The device of the present invention has the characteristics of completing the packaging operation more conveniently, more efficiently and more accurately, thereby improving the production efficiency of the inner tube packaging production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the present invention. DETAILED DESCRIPTION

[0010] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0011] like Figure 1 The shown device is a fully automatic inner tube packaging device, comprising an inner tube loader 1, a turntable machine 2, a dust cap feeder 3, a blanking and tire winding machine 4, a cartoning machine 5 and a case packing machine 6. The turntable machine 2 is provided with multiple workstations. The inner tube loader 1 and the dust cap feeder 3 are respectively aligned with the first and second workstations of the turntable machine 2. A first manipulator is provided between the inner tube loader 1 and the turntable machine 2. The blanking and tire winding machine 4 is aligned with the last workstation of the turntable machine 2. The blanking and tire winding machine 4, the cartoning machine 5 and the case packing machine 6 are arranged in sequence according to an assembly line, and a second manipulator is provided between the blanking and tire winding machine 4 and the cartoning machine 5.

[0012] The inner tube loading machine 1 comprises a chassis, a motor, a rotating disc and a cantilever for hanging the inner tube, four cantilevers are evenly fixed on the rotating disc, and the motor is fixed on the chassis and drives the rotating disc to rotate.

[0013] The turntable machine 2 comprises a frame, an air-exhaust upper cap indexing plate and an inner tube supporting mechanism, six inner tube supporting mechanisms are evenly spaced on the air-exhaust upper cap indexing plate, and the air-exhaust upper cap indexing plate is rotatably arranged on the frame.

[0014] The inner tube is manually hung on the inner tube feeding machine of item 1, which performs preliminary positioning of the inner tube and feeds it to the turntable machine of item 2. The turntable machine accurately positions the inner tube and then evacuates it. The dust cap feeding machine of item 3 automatically feeds the inner tube dust cap to the tray loading machine, and the turntable machine tightens the dust cap onto the inner tube that has been evacuated. The unloading and rolling machine of item 4 removes the inner tube with the dust cap installed from the turntable machine for rolling, and feeds it to the cartoning machine of item 5 after the rolling is completed. The cartoning machine of item 5 automatically cartonizes the inner tube. The cartoning machine of item 6 positions and packs the inner tube after it has been boxed.

[0015] It should be noted that the above embodiments are only representative examples of the present invention. The present invention can also have many variations. Any simple modification, equivalent changes and modifications made to the above embodiments based on the essence of the present invention should be considered to belong to the protection scope of the present invention.

Claims

1. A fully automatic inner tube packaging device, characterized in that: The invention comprises an inner tube feeding machine (1), a turntable machine (2), a dust cap feeding machine (3), a material unloading and winding machine (4), a cartoning machine (5) and a boxing machine (6), wherein the turntable machine (2) is provided with a plurality of workstations, the inner tube feeding machine (1) and the dust cap feeding machine (3) are respectively aligned with the first workstation and the second workstation of the turntable machine (2), a first manipulator is arranged between the inner tube feeding machine (1) and the turntable machine (2), the material unloading and winding machine (4) is aligned with the last workstation of the turntable machine (2), the material unloading and winding machine (4), the boxing machine (5) and the boxing machine (6) are arranged in sequence according to an assembly line, and a second manipulator is arranged between the material unloading and winding machine (4) and the boxing machine (5); The inner tube loading machine (1) comprises a base frame, a motor, a rotating disc and a cantilever for hanging the inner tube, four cantilevers are evenly fixed on the rotating disc, and the motor is fixed on the base frame and drives the rotating disc to rotate; The turntable machine (2) comprises a frame, an air-exhaust upper cap indexing plate and an inner tube support mechanism, six inner tube support mechanisms are evenly spaced on the air-exhaust upper cap indexing plate, and the air-exhaust upper cap indexing plate is rotatably arranged on the frame; The inner tube is manually hung on the inner tube feeding machine (1), the inner tube feeding machine (1) performs preliminary positioning on the inner tube and feeds it to the turntable machine (2); the turntable machine (2) performs accurate positioning on the inner tube and then performs air extraction; the dust cap feeding machine (3) automatically feeds the inner tube dust cap to the turntable machine (2), and the turntable machine (2) tightens the dust cap onto the inner tube after air extraction; the unloading and rolling machine (4) removes the inner tube with the dust cap installed from the turntable machine (2) and rolls it, and after the rolling is completed, it is fed to the cartoning machine (5); the cartoning machine (5) automatically cartonizes the inner tube; the cartoning machine (6) performs positioning and cartoning on the inner tube after cartoning.