A stamping parts appearance inspection machine
By designing a stamping part appearance detection machine and using automated conveying and testing technology, the problems of long and low accuracy of traditional stamping parts are solved, and the rapid and accurate detection of stamping parts is achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN201911388919.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-30
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2039-12-30
AI Technical Summary
Traditional stamping parts inspection relies on manual labor, takes a long time and is low in accuracy, making it difficult to effectively detect small, irregular shapes or complex structures, affecting product quality and production efficiency.
Design a stamping part appearance detection machine, including a frame, feeding table, pulling device, positioning component, pressing component and multiple inspection components, and achieve comprehensive and accurate detection of stamping parts through automated conveying and testing.
It realizes automated, fast and accurate inspection of stamping parts, reduces labor and time costs, improves detection accuracy and production efficiency, and enhances the market competitiveness of the products.
Smart Images

Figure CN111044102B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of detection equipment, and in particular to a stamping part appearance detection machine. Background Art
[0002] With the continuous progress of society and the rapid development of science and technology, the market demand for many products is increasing, and the requirements are getting higher and higher. Therefore, it is necessary to ensure product quality and improve production efficiency to meet market demand. Stamping is a forming method that relies on presses and dies to apply external forces to plates, strips, pipes and profiles to produce plastic deformation or separation, thereby obtaining stamping parts of the required shape and size. Compared with castings and forgings, stamping parts are thin, uniform, light and strong. They also have the advantages of high processing efficiency, ability to realize processing of complex sizes, simple operation, high strength, stable quality and good performance. They are widely used in various fields of the national economy.
[0003] At present, stamping parts usually need to be inspected after processing to check whether the product's appearance dimensions meet the standards, whether there are any deformations, dirt, solder joint misalignment, scratches and other undesirable phenomena on the appearance, so as to determine whether the product is qualified, such as some parts of 3C electronic products (i.e. Computer, Communication and Consumer Electronic). However, for the inspection of stamping parts, the traditional inspection method that relies solely on manual measurement jigs, etc., occupies a lot of manpower, takes a long time, has high labor intensity, is inconvenient to operate, is not conducive to production control, has poor inspection accuracy, and inspectors are prone to fatigue after working for a long time, which is prone to missed inspections and misjudgments, especially for smaller, irregularly shaped or complexly structured products, which affects the overall quality of the product, has low production efficiency, high production costs, and reduces the competitiveness of the product. Summary of the invention
[0004] In view of the above problems existing in the conventional stamping part inspection, the present disclosure proposes a stamping part appearance inspection machine.
[0005] In order to solve at least one of the above technical problems, the present disclosure proposes the following technical solutions:
[0006] A stamping parts appearance inspection machine comprises a frame, on which a feeding table and a pulling device are arranged in sequence, on which a first inspection component, a second inspection component and at least one third inspection component are arranged in sequence, the first inspection component and the third inspection component are located above the feeding table, and the second inspection component is located below the feeding table, and the feeding table is provided with a positioning component for positioning a material belt and a pressing component respectively matched with the first inspection component, the second inspection component and the third inspection component, the pulling device can pull the material belt to be transported along the feeding table, the positioning component and the pressing component can position and press the material belt transported along the feeding table, and the first inspection component, the second inspection component and the third inspection component can respectively perform corresponding inspections on the products on the material belt.
[0007] In some embodiments, a guide assembly for guiding the material strip is provided at one end of the feeding platform away from the pulling device.
[0008] In some embodiments, a detection switch for detecting the positioning holes on the material belt is provided at one end of the feeding platform close to the material pulling device.
[0009] In some embodiments, the feeding platform includes a feeding plate, on which a first slot for the material tape to pass through is disposed, and in which a first through hole corresponding to and cooperating with the second detection component is disposed.
[0010] In some embodiments, the first detection component includes a first bracket and a first camera disposed on the first bracket, the second detection component includes a second bracket and a second camera disposed on the second bracket, and the third detection component includes a third bracket and a third camera disposed on the third bracket.
[0011] In some embodiments, the positioning assembly is located above the feeding platform, and the positioning assembly includes a plurality of positioning pins and a first lifting mechanism that pushes the positioning pins to move up and down to position the material belt.
[0012] In some embodiments, the material pulling device includes a first support, on which a material pulling roller driven by a first motor and a pressure roller assembly matched with the material pulling roller are arranged, and the pressure roller assembly is located above the material pulling roller.
[0013] In some embodiments, the pressing assembly includes a fixed seat located above the feeding platform, a pressing block arranged on the fixed seat, and a second lifting mechanism that pushes the fixed seat to move up and down. The second lifting mechanism can push the fixed seat to move up and down so that the pressing block can press the material strip.
[0014] In some embodiments, the fixing seat is provided with a height limiting block for cooperating with the products on the material belt.
[0015] In some embodiments, a slide groove matching with the pressing block and a first elastic member elastically connected to the pressing block are provided on the fixed seat, the slide groove is arranged along the vertical direction, and the first elastic member is located above the pressing block.
[0016] The beneficial effects of the present invention are as follows: the processed products are arranged on the material belt in sequence, the pulling device pulls the material belt to be transported through the feeding table and the pulling device in sequence, and the material belt passes through the first detection component, the second detection component and the third detection component on the feeding table in sequence, the positioning component on the feeding table cooperates with the positioning hole on the material belt to position the material belt on the feeding table, the pressing component on the feeding table presses the material belt stably on the feeding table, the first detection component and the second detection component can respectively detect the front and back sides of the products as a whole to determine whether the product size is qualified, whether there is deformation, dirt, scratches and other defects, and the third detection component can respectively accurately inspect the parts of the products. It can detect whether the product has defects such as misaligned welding points and leaking welding, so as to realize comprehensive and accurate automatic detection of products. It is simple and convenient to operate, with high detection accuracy, high speed and low labor intensity, which effectively saves manpower and time, and is not prone to missed detection and misjudgment. It can accurately and quickly detect smaller products, products with irregular or complex shapes, etc. It has a wide range of applications, high stability and reliability, and is easy to cooperate with product processing and molding equipment and product detection and packaging equipment to realize automatic continuous production, improve production efficiency and the overall quality of products, reduce production costs, facilitate production control, and expand the market competitiveness of products.
[0017] In addition, in the technical solution disclosed in the present invention, unless otherwise specified, the technical solution can be implemented by adopting conventional means in the art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the specific embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 A three-dimensional diagram of a stamping part appearance inspection machine with the hood removed provided in an embodiment of the present disclosure.
[0020] Figure 2 A three-dimensional diagram of a stamping part appearance inspection machine provided in an embodiment of the present disclosure.
[0021] Figure 3 A schematic structural diagram of a stamping part appearance inspection machine provided in an embodiment of the present disclosure without a frame and a material pulling device.
[0022] Figure 4 A three-dimensional view of a feeding table provided in accordance with an embodiment of the present disclosure.
[0023] Figure 5 The embodiments of the present disclosure provide Figure 4 A partial enlarged view of point A in the middle.
[0024] Figure 6 A perspective view of a positioning assembly provided for an embodiment of the present disclosure.
[0025] Figure 7 This is a first structural schematic diagram of the pressing assembly provided in an embodiment of the present disclosure.
[0026] Figure 8 A second structural schematic diagram of the pressing assembly provided in an embodiment of the present disclosure.
[0027] Fig. 9 A three-dimensional diagram of a material pulling device provided in an embodiment of the present disclosure.
[0028] Fig.10 A stereoscopic view of a pressure roller assembly provided in accordance with an embodiment of the present disclosure.
[0029] Description of the numbers in the accompanying drawings: frame 1, marble table top 11, casters with adjustment blocks 12, machine cover 13, feeding table 2, first section 201, feeding plate 21, first trough 211, first through hole 212, cover plate 22, column 23, guide assembly 24, sixth bracket 241, guide roller 242, flange wheel 243, detection switch 25, seventh bracket 26, positioning assembly 3, positioning pin 31, first lifting mechanism 32, fourth bracket 321, first fixing plate 3211, first guide column 3212, first cylinder 322, first mounting plate 323, first detection assembly 4, first bracket 41, first camera 42, first light source 43, first slide 44, second detection assembly 5, second bracket 51, second camera 52, second light source 53, second slide 54, third detection assembly 6, third bracket Frame 61, third camera 62, third light source 63, third slide 64, pressing assembly 7, fixed seat 71, slide groove 711, second through hole 712, pressing block 72, second lifting mechanism 73, second cylinder 731, first connecting plate 732, second guide column 733, fifth bracket 734, second fixed plate 7341, third guide column 7342, second connecting plate 735, height limiting block 74, first elastic member 75, pulling device 8, first adjusting screw 801, first spring 802, first support 81, first motor 82, pulling roller 83, pulling wheel 831, pressing roller assembly 84, first pressing roller 841, first center axis 842, swing block 843, connecting shaft 844, pressing wheel 845, connecting head 846, adjusting shaft 85, eccentric wheel 851, first handle 852, third cylinder 86. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the present disclosure more clearly understood, the present disclosure is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are part of the embodiments of the present disclosure, rather than all of the embodiments, and are only used to explain the present disclosure, and are not used to limit the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present disclosure.
[0031] In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "two ends", "both sides" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the referred elements must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the present disclosure. In addition, the terms "first", "second", "superior", "inferior", "primary", "secondary" and the like are used for descriptive purposes only, and can simply be used to more clearly distinguish different components, and cannot be understood as indicating or implying relative importance.
[0032] In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.
[0033] Figure 1 A three-dimensional diagram of a stamping parts appearance inspection machine with the hood removed provided by an embodiment of the present disclosure, Figure 2 A three-dimensional diagram of a stamping parts appearance inspection machine provided in an embodiment of the present disclosure, Figure 3 This is a schematic diagram of the structure of a stamping parts appearance inspection machine provided by an embodiment of the present disclosure without the frame and the material pulling device. Figure 4 A three-dimensional diagram of a feeding table provided in an embodiment of the present disclosure, Figure 5 The embodiments of the present disclosure provide Figure 4 A partial enlarged view of point A in the middle. Figure 6 A three-dimensional diagram of a positioning assembly provided in an embodiment of the present disclosure, Figure 7 This is a first structural schematic diagram of a material pressing assembly provided in an embodiment of the present disclosure, Figure 8 A second structural schematic diagram of a material pressing assembly provided in an embodiment of the present disclosure, Fig. 9A three-dimensional diagram of a material pulling device provided in an embodiment of the present disclosure, Fig.10 A stereoscopic view of a pressure roller assembly provided in accordance with an embodiment of the present disclosure.
[0034] Example:
[0035] like Figures 1 to 10 As shown, a stamping part appearance inspection machine includes a frame 1, on which a feeding table 2 and a pulling device 8 are arranged in sequence, on which a first inspection component 4, a second inspection component 5 and at least one third inspection component 6 are arranged in sequence, and the number of the third inspection components 6 is determined according to the size, complexity and other specific conditions of the product, the first inspection component 4 and the third inspection component 6 are located above the feeding table 2, and the second inspection component 5 is located below the feeding table 2, and the feeding table 2 is provided with a positioning component 3 for positioning the material strip and a pressing component 7 corresponding to the first inspection component 4, the second inspection component 5 and the third inspection component 6 respectively. The processed products are arranged on the material belt in sequence. The pulling device 8 can pull the material belt to be transported through the feeding table 2, and pass through the first detection component 4, the second detection component 5 and the third detection component 6 on the feeding table 2 in sequence. The positioning component 3 on the feeding table 2 cooperates with the positioning hole on the material belt to position the material belt on the feeding table 2. The pressing component 7 on the feeding table 2 presses the material belt stably on the feeding table 2. The first detection component 4, the second detection component 5 and the third detection component 6 can perform corresponding inspections on the products on the material belt respectively. The first detection component 4 usually inspects the front of the product as a whole, the second detection component 5 usually inspects the back of the product as a whole, and the third detection component 6 usually performs precise inspection on the part of the product to determine whether the product size is qualified, whether there is deformation, dirt, scratches, welding point displacement, welding leakage and other defects, thereby realizing comprehensive and accurate automatic inspection of the product.
[0036] The feeding platform 2 includes a feeding plate 21, on which a first slot 211 for the material belt to pass through is provided, and a first through hole 212 corresponding to the second detection component 5 is provided in the first slot 211, that is, the second detection component 5 can detect the back of the product on the material belt through the first through hole 212, and the pulling device 8 pulls the material belt to be transported along the first slot 211 on the feeding platform 2, so that the conveying of the material belt is more stable, and the first detection component 4, the second detection component 5 and the third detection component 6 can detect the products on the material belt more accurately and reliably. Further, cover plates 22 are respectively provided above both sides of the first slot 211, and the two cover plates 22 respectively form a first interval 201 for the two sides of the material belt to pass through with the first slot 211. When the material belt is transported along the first slot 211, the two sides of the material belt pass through the first interval 201 respectively, and the products on the material belt are located between the two cover plates 22, so that the material belt can be prevented from warping, etc., thereby ensuring that the material belt is more stably and reliably sucked and transported. In addition, a plurality of columns 23 are provided on the lower end surface of the feeding plate 21 . The plurality of columns 23 are usually evenly distributed on the feeding plate 21 . The plurality of columns 23 facilitate the placement of the feeding table 2 as a whole on the marble table top 11 of the frame 1 .
[0037] The first detection component 4 includes a first bracket 41 and a first camera 42 arranged on the first bracket 41, and the first camera 42 is located above the first groove 211 of the feeding plate 21. The second detection component 5 includes a second bracket 51 and a second camera 52 arranged on the second bracket 51, and the second camera 52 is located below the first groove 211 of the feeding plate 21. The third detection component 6 includes a third bracket 61 and a third camera 62 arranged on the third bracket 61, and the third camera 62 is located above the first groove 211 of the feeding plate 21. According to specific circumstances, there may be one, two or more third cameras 62 on the third bracket 61. The first camera 42 usually detects the entire front of the product, the second camera 52 usually detects the entire back of the product, and the third camera 62 usually performs precise detection of parts of the product. The first camera 42, the second camera 52 and the third camera 62 can be used to quickly, accurately and comprehensively perform continuous and automatic detection of products on the material belt.
[0038] The first camera 42, the second camera 52 and the third camera 62 usually adopt CCD cameras with small size, light weight, no influence of magnetic field, good vibration and impact resistance. The first bracket 41 can be provided with a first slide 44 cooperating with the first camera 42, the second bracket 51 can be provided with a second slide 54 cooperating with the third camera 62, and the third bracket 61 can be provided with a third slide 64 cooperating with the third camera 62, such as a cross slide or a three-axis slide, etc. The relative distances between the first camera 42, the second camera 52 and the third camera 62 and the feeding plate 21 can be adjusted respectively by the first slide 44, the second slide 54 and the third slide 64, so as to facilitate better detection of products on the material belt. The first bracket 41 is also provided with a first light source 43 that cooperates with the first camera 42, the second bracket 51 is also provided with a second light source 53 that cooperates with the second camera 52, and the third bracket 61 is also provided with a third light source 63 that cooperates with the third camera 62, such as a coaxial light source, annular light source, etc. The light source is usually located between the product and the camera, and the light source can provide a better detection environment and higher detection accuracy.
[0039] The positioning assembly 3 can be located above the feed plate 21 of the feed table 2, or below the feed plate 21 of the feed table 2. Usually, the positioning assembly 3 is respectively provided at the feed end and the discharge end of the feed table 2, that is, the end of the feed table 2 close to the pulling device 8 and the end away from the pulling device 8 are respectively provided with the positioning assembly 3. Usually, the positioning assembly 3 is located above the feed plate 21 of the feed table 2. The positioning assembly 3 includes a plurality of positioning pins 31 and a first lifting mechanism 32 for pushing the positioning pins 31 up and down. The positioning pins 31 are at least one group, and each group has two symmetrically arranged. The two positioning pins 31 can respectively correspond to the positioning holes on both sides of the material belt. When the pulling device 8 pulls the material belt along the feed table 2 to the specified position, the first lifting mechanism 32 pushes the positioning pins 31 to move downward, and the positioning pins 31 are inserted into the positioning holes on the material belt, so that the material belt is accurately and stably positioned on the feed table 2.
[0040] The first lifting mechanism 32 can be lifted by synchronous belt, gear rack, screw, cylinder, oil cylinder, linear module, etc., usually using a cylinder, which has a simple and compact structure, is easy to install and maintain, safe, and environmentally friendly. The first lifting mechanism 32 includes a fourth bracket 321, on which a first cylinder 322 is arranged, the protruding end of the first cylinder 322 faces downward and is connected to a first mounting plate 323 for mounting the positioning pin 31, the fourth bracket 321 includes a first fixing plate 3211 for mounting the first cylinder 322, the first fixing plate 3211 is located above the first cylinder 322, the first fixing plate 3211 is connected to the feeding plate 21 of the feeding table 2 through a plurality of first guide pillars 3212, usually the four end corners of the first fixing plate 3211 are respectively provided with first guide pillars 3212, the first mounting plate 323 is provided with guide holes matching the first guide pillars 3212, the first cylinder 322 pushes the first mounting plate 323 to move up and down along the first guide pillars 3212, the movement is more stable and the precision is higher. The first mounting plate 323 usually includes a back plate and a clamping plate, which cooperate with each other to facilitate the installation and fixing of the positioning pin 31. A guide sleeve, a linear bearing, an oil-free bushing, etc. that cooperate with the first guide column 3212 can also be arranged in the guide hole, so that the movement is smoother and the precision is higher.
[0041] The pressing assembly 7 includes a fixed seat 71 located above the feeding table 2 and a second lifting mechanism 73 that pushes the fixed seat 71 up and down. The fixed seat 71 is provided with a pressing block 72. The pressing blocks 72 are usually symmetrically arranged, and the two pressing blocks 72 are located on both sides above the material strip. The second lifting mechanism 73 can push the fixed seat 71 to move downward, so that the pressing blocks 72 press the two sides of the material strip. The pressing blocks 72 are usually made of hard materials with smooth surfaces, such as mold steel, alloy tool steel, etc., with good wear resistance, and are not easy to produce wear and residual debris.
[0042] The fixing seat 71 is provided with a slide groove 711 which cooperates with the pressing block 72 and a first elastic member 75 which is elastically connected to the pressing block 72. The slide groove 711 is arranged in the vertical direction, and the first elastic member 75 is located above the pressing block 72. When the second lifting mechanism 73 pushes the pressing block 72 to press the material belt tightly, the pressing block 72 can slide upward along the slide groove 711 and compress the first elastic member 75, so as to better flatten the material belt. The first elastic member 75 has a buffering protection function, and it is also convenient for the pressing block 72 to automatically reset after releasing the material belt. Moreover, when the material belt is conveyed along the feeding table 2, the pressing block 72 is elastically pressed on the material belt, which does not affect the conveying of the material belt, thereby ensuring that the material belt is fed more smoothly and reliably, and facilitating more accurate and stable detection of products on the material belt. The fixed seat 71 is usually provided with a second through hole 712 that cooperates with the up and down movement of the pressure block 72 and is used to detect the products on the material strip. The first elastic member 75 is usually a spring, and other suitable elastic members in the prior art can also be used. The spring is located above the pressure block 72, and a groove body that cooperates with the lower end of the spring can be provided on the top of the pressure block 72. An adjusting screw that cooperates with the upper end of the spring can also be provided on the fixed seat 71. The adjusting screw is convenient for fixing and adjusting the spring. The structure is simple, compact and stable, the operation is convenient, and the stability and reliability are higher.
[0043] The fixing seat 71 is provided with a height limiting block 74 for cooperating with the product on the material strip. The height limiting block 74 is usually located in the second through hole 712. The height limiting block 74 is usually made of relatively soft materials, such as peek engineering plastics, etc., which can not only limit the height of the product on the material strip to prevent the product from warping up, but also prevent damage to the product, thereby ensuring better detection of the product.
[0044] The second lifting mechanism 73 can be a synchronous belt lifting, a gear rack lifting, a screw lifting, a cylinder, an oil cylinder, a linear module, etc., and usually adopts a cylinder, which has a simple and compact structure, is easy to install and maintain, safe, and environmentally friendly. The second lifting mechanism 73 is a second cylinder 731, which can push the fixing seat 71 to move up and down so that the pressing block 72 presses the material belt. The second cylinder 731 can be set above the feeding plate 21 of the feeding table 2, and can also be set below the feeding plate 21 of the feeding table 2.
[0045] The first detection assembly 4 and the third detection assembly 6 are located above the feeding plate 21 of the feeding table 2, and the second cylinder 731 is suitable for being arranged below the feeding plate 21. Figure 7As shown, the second cylinder 731 is installed on the feeding plate 21, the protruding end of the second cylinder 731 faces upward and is connected to the first connecting plate 732, the first connecting plate 732 is connected to the fixed seat 71 through a plurality of second guide pillars 733, and the feeding plate 21 is provided with guide holes matching with the second guide pillars 733. Usually, second guide pillars 733 are respectively provided at the four end corners of the first connecting plate 732. The second cylinder 731 drives the fixed seat 71 to move up and down through the first connecting plate 732 and the second guide pillars 733, and the second guide pillars 733 slide along the guide holes. Guide sleeves, linear bearings, oil-free bushings, etc. matching with the second guide pillars 733 can also be provided in the guide holes, so that the movement is smoother and the precision is higher.
[0046] The second detection assembly 5 is located below the feeding plate 21 of the feeding table 2, and the second cylinder 731 is suitable for being arranged above the feeding plate 21. Figure 8 As shown, the second cylinder 731 is arranged on the fifth bracket 734, and the fifth bracket 734 includes a second fixed plate 7341 for installing the second cylinder 731, and the second fixed plate 7341 is located above the second cylinder 731, and the protruding end of the second cylinder 731 faces downward and is connected to the fixed seat 71 through the second connecting plate 735, and the second fixed plate 7341 is connected to the feeding plate 21 through a plurality of third guide pillars 7342, and the fixed seat 71 is provided with guide holes that match the third guide pillars 7342. Usually, the fourth end corners of the second fixed plate 7341 are respectively provided with third guide pillars 7342, and the second cylinder 731 can push the fixed seat 71 to move up and down along the third guide pillars 7342, and the guide holes can also be provided with guide sleeves, linear bearings, oil-free bushings, etc. that match the third guide pillars 7342, so that the movement is smoother and the precision is higher.
[0047] The material pulling device 8 includes a first support 81, on which a material pulling roller 83 driven by a first motor 82 and a pressure roller assembly 84 cooperating with the material pulling roller 83 are provided. The pressure roller assembly 84 is located above the material pulling roller 83. The first motor 82 drives the material pulling roller 83 to rotate, and the pressure roller assembly 84 cooperates with the material pulling roller 83 to pull the material belt for conveying. The pressure roller assembly 84 includes a first pressure roller 841 and a first center axis 842 parallel to the first pressure roller 841. The first center axis 842 and the two ends of the first pressure roller 841 are respectively rotatably connected to the pendulum block 843. Usually, bearings respectively matched with the first center axis 842 and the first pressure roller 841 are arranged on the pendulum block 843. An adjusting shaft 85 parallel to the first pressure roller 841 and located below the two pendulum blocks 843 is arranged on the first support 81. The first center axis 842 and the adjusting shaft 85 are respectively located on both sides of the first pressure roller 841, that is, one end of the pendulum block 843 is connected to the first center axis 842, and the adjusting shaft 85 is located below the end of the pendulum block 843 away from the first center axis 842. An eccentric wheel 851 corresponding to the two pendulum blocks 843 is arranged on the adjusting shaft 85. A first handle 852 is also arranged at one end of the adjusting shaft 85 for operation. When in use, the adjusting shaft 85 is rotated by the first handle 852, and the eccentric wheel 851 rotates with the adjusting shaft 85 to push the pendulum block 843 and the first pressure roller 841 to swing around the first central axis 842 as the axis, thereby adjusting the distance between the first pressure roller 841 and the pulling roller 83. The operation is simple, the adjustment is convenient, and the stability and reliability are high.
[0048] The drawing roller 83 is provided with two drawing wheels 831, and the first pressing roller 841 is provided with two pressing wheels 845 corresponding to the two drawing wheels 831. The two sides of the material belt pass through the corresponding pressing wheels 845 and the drawing wheels 831 respectively. The pressing wheels 845 and the drawing wheels 831 cooperate to pull the material belt for transportation. The products on the material belt pass through the two drawing wheels 831 and the two pressing wheels 845, which can prevent the products from being crushed, making it safer and more reliable. In addition, the surface of the drawing wheel 831 can be provided with a suitable groove such as a grid to increase the friction of the drawing material. The pressing wheel 845 can be a rubber-coated wheel to prevent the material belt from being crushed, etc., so as to ensure more stable and reliable material pulling.
[0049] A first adjusting screw 801 is arranged above one end of the pendulum block 843 away from the first central axis 842. The first adjusting screw 801 is threadedly connected to the first support 81. The front end of the first adjusting screw 801 is connected to the pendulum block 843 through the first spring 802. The first spring 802 is located above the pendulum block 843. The first adjusting screw 801 and the first spring 802 can maintain elastic cooperation between the eccentric wheel 851 and the pendulum block 843, so as to facilitate the adjustment of the pressure of the first pressure roller 841 on the pulling roller 83. The first spring 802 also has a buffering protection function. A groove body that cooperates with the lower end of the first spring 802 can be arranged on the pendulum block 843, so that the structure is more compact and stable. The first spring 802 can also adopt other suitable elastic parts in the prior art.
[0050] The first support 81 is provided with a third cylinder 86 located above the adjusting shaft 85, the extended end of the third cylinder 86 faces downward and is connected to the connecting shaft 844, the connecting shaft 844 is located above the adjusting shaft 85 and its two ends are respectively connected to two swing blocks 843, that is, the connecting shaft 844 and the first central shaft 842 are also located on both sides of the first pressing roller 841, and the connecting shaft 844 is usually provided with a connector 846 connected to the extended end of the third cylinder 86, and the third cylinder 86 can push the connecting shaft 844, the swing block 843 and the first pressing roller 841 to swing around the first central shaft 842 as the axis, so that The pressure of the first pressure roller 841 on the material belt can be quickly adjusted to achieve an ideal tightening effect, which greatly improves the debugging efficiency. Moreover, each time the pulling device 8 pulls the material belt to feed a workstation, a workstation can be the distance of one, two or more products. After each pulling, the third cylinder 86 pushes the connecting shaft 844, the swing block 843 and the first pressure roller 841 to swing around the first central axis 842 as the axis to make the pressure wheel 845 loosen the material belt. The material belt is in a relaxed state, and the positioning needle 31 of the positioning component 3 can automatically guide the material belt, thereby eliminating the pulling deviation, and the stability and reliability are higher.
[0051] The bottom of the frame 1 may be provided with casters 12 with adjustment blocks. Usually, casters 12 with adjustment blocks are respectively provided at the four end corners of the bottom of the frame 1. The casters 12 with adjustment blocks facilitate the overall movement and leveling of the equipment, which is convenient to operate and improves the flexibility and stability of the equipment. The frame 1 is also provided with a hood 13. The feed table 2, the pulling device 8, the first detection component 4, the second detection component 5 and the third detection component 6 are all located in the hood 13, which is safer and more reliable. The frame 1 is provided with a marble table top 11. The feed table 2 and the pulling device 8 are both arranged on the marble table top 11. The marble table top 11 is not only convenient to operate and has good stability, but also has a beautiful appearance.
[0052] A guiding assembly 24 for guiding the material belt is provided at one end of the feeding table 2 away from the pulling device 8. The guiding assembly 24 includes a sixth bracket 241. The sixth bracket 241 is installed on the feeding plate 21 of the feeding table 2. The sixth bracket 241 is provided with a guiding roller 242. The guiding roller 242 is provided with two side guard wheels 243. The material belt passes along the guiding roller 242 and through the two side guard wheels 243, so that the material belt can be guided to prevent the material belt from deviating and ensure that the material belt enters the feeding table 2 more stably.
[0053] A detection switch 25 for detecting the positioning holes on the material belt is provided at one end of the feeding table 2 close to the pulling device 8. The detection switches 25 are usually two symmetrically arranged to detect the positioning holes on both sides of the material belt respectively. The positioning holes on both sides of the material belt correspond to the products respectively. The detection switch 25 can be a photoelectric switch, a proximity switch, an infrared switch, etc. The detection switch 25 is set on the seventh bracket 26, and the seventh bracket 26 is installed on the feeding plate 21 of the feeding table 2. When the pulling device 8 pulls the material belt along the feeding plate 21 of the feeding table 2 for transportation, the detection switch 25 is located above the material belt. The material belt can feed one, two or more products at a time, that is, one workstation. The positioning holes on both sides of the material belt are detected by the detection switch 25, which is convenient for accurately determining the feeding distance, thereby ensuring more accurate detection of the products on the material belt.
[0054] During use, the processed products are arranged on the material belt in sequence, and the pulling device 8 pulls the material belt to be transported through the feeding table 2 and the pulling device 8 in sequence. The material belt is first guided by the guiding component 24, and then fed along the first groove 211 on the feeding plate 21. The two sides of the material belt pass through the first interval 201 respectively, and the material belt passes through the first detection component 4, the second detection component 5 and the third detection component 6 on the feeding table 2 in sequence. The positioning component 3 on the feeding table 2 cooperates with the positioning hole on the material belt to position the material belt on the feeding table 2, and the pressing component 7 on the feeding table 2 presses the material belt stably on the feeding table 2. The first detection component 4 and the second detection component 5 can respectively detect the front and back of the product as a whole to determine whether the product size is qualified, whether there is deformation, dirt, scratches and other defects. The third detection component 6 can respectively perform accurate detection on the parts of the product to determine whether the product has defects such as welding point deviation and welding leakage, thereby realizing comprehensive and accurate automatic detection of the product.
[0055] Compared with the prior art, the present invention is simple and convenient to operate, has high detection accuracy, high speed, low labor intensity, effectively saves manpower and time, is not prone to missed detection, misjudgment, etc., can accurately and quickly detect smaller products, products with irregular or complex shapes, etc., has a wide range of applications, high stability and reliability, improves production efficiency and the overall quality of products, reduces production costs, facilitates production control, expands the market competitiveness of products, and is easy to cooperate with product processing and molding equipment and product detection packaging equipment to achieve automated continuous production, so it is easier to be better applied to various fields such as 3C, electronic control, and network, and has a wide range of applications.
[0056] The above are only some embodiments of the present disclosure, which are only used to illustrate the technical solution of the present disclosure, rather than to limit it. It should be understood that, for those skilled in the art, without departing from the creative concept of the present disclosure, it is possible to make improvements or substitutions according to the above description, and all these improvements and substitutions should fall within the scope of protection of the claims attached to the present disclosure. In this case, all details can be replaced by equivalent elements, and the materials, shapes and sizes can also be arbitrary.
Claims
1. A stamping parts appearance inspection machine, characterized in that: The invention comprises a frame (1), wherein a feeding platform (2) and a pulling device (8) are sequentially arranged on the frame (1), and a first detection component (4), a second detection component (5) and at least one third detection component (6) are sequentially arranged on the feeding platform (2), wherein the first detection component (4) and the third detection component (6) are located above the feeding platform (2), and the second detection component (5) is located below the feeding platform (2), and the feeding platform (2) is provided with a positioning component (3) for positioning a material belt and a pressing component (7) respectively corresponding to the first detection component (4), the second detection component (5) and the third detection component (6), wherein the pulling device (8) can pull the material belt to be transported along the feeding platform (2), the positioning component (3) and the pressing component (7) can position and press the material belt transported along the feeding platform (2), and the first detection component (4), the second detection component (5) and the third detection component (6) can respectively perform corresponding inspections on the products on the material belt; The feeding platform (2) comprises a feeding plate (21), the feeding plate (21) being provided with a first slot (211) for the material belt to pass through, the first slot (211) being provided with a first through hole (212) corresponding to and cooperating with the second detection component (5); The first detection component (4) comprises a first bracket (41) and a first camera (42) arranged on the first bracket (41), the second detection component (5) comprises a second bracket (51) and a second camera (52) arranged on the second bracket (51), and the third detection component (6) comprises a third bracket (61) and a third camera (62) arranged on the third bracket (61); The pressing assembly (7) comprises a fixed seat (71) located above the feeding platform (2), a pressing block (72) arranged on the fixed seat (71), and a second lifting mechanism (73) for pushing the fixed seat (71) to move up and down, wherein the second lifting mechanism (73) can push the fixed seat (71) to move up and down so that the pressing block (72) presses the material strip; Cover plates (22) are respectively arranged above both sides of the first trough body (211); the two cover plates (22) and the first trough body (211) respectively form a first section (201) for the two side edges of the material belt to pass through; when the material belt is conveyed along the first trough body (211), the two side edges of the material belt respectively pass through the first section (201), and the products on the material belt are located between the two cover plates (22).
2. A stamping parts appearance inspection machine according to claim 1, characterized in that: A guiding assembly (24) for guiding the material strip is provided at one end of the feeding platform (2) away from the material pulling device (8).
3. A stamping parts appearance inspection machine according to claim 1, characterized in that: A detection switch (25) for detecting positioning holes on the material belt is provided at one end of the feeding platform (2) close to the material pulling device (8).
4. A stamping parts appearance inspection machine according to claim 1, characterized in that: The positioning assembly (3) is located above the feeding platform (2), and the positioning assembly (3) comprises a plurality of positioning pins (31) and a first lifting mechanism (32) for pushing the positioning pins (31) to move up and down to position the material belt.
5. The stamping parts appearance inspection machine according to claim 1, characterized in that: The material pulling device (8) comprises a first support (81), on which is disposed a material pulling roller (83) driven by a first motor (82) and a pressure roller assembly (84) matched with the material pulling roller (83), wherein the pressure roller assembly (84) is located above the material pulling roller (83).
6. A stamping parts appearance inspection machine according to claim 1, characterized in that: The fixing seat (71) is provided with a height limiting block (74) for cooperating with the product on the material belt.
7. A stamping parts appearance inspection machine according to claim 1, characterized in that: The fixing seat (71) is provided with a slide groove (711) matched with the pressing block (72) and a first elastic member (75) elastically connected to the pressing block (72); the slide groove (711) is arranged in a vertical direction, and the first elastic member (75) is located above the pressing block (72).
Citation Information
Patent Citations
Stamping part appearance detector
CN211425515U