This application relates to the field of industrial
automation and intelligent monitoring technology, and discloses a method and
system for real-time monitoring and fault early warning of
paper machine operation status. It aims to solve problems in existing technologies such as weak multi-
source data fusion capabilities, insufficient fault
feature extraction, delayed early warning, and high
false alarm rates. The method includes: simultaneously acquiring vibration, temperature,
acoustic emission, current, and tension signals through multiple types of sensors; performing
time alignment,
resampling, and
noise reduction
processing on the signals; extracting and fusing the physical domain features of each
signal using a dedicated sub-network; generating a dynamic
state vector through joint encoding using LSTM and an attention mechanism; achieving fault identification and
source tracing by combining a fault classifier with historical operating condition matching; and dynamically adjusting the early warning threshold using an
exponentially weighted moving average, triggering graded early warnings based on the deviation magnitude and duration. The
system is integrated into an
edge computing platform, supporting low-latency, high-precision
predictive maintenance. This application significantly improves the reliability and maintenance efficiency of
paper machine operation.