The invention discloses a
big data enabled
smart factory full-process online monitoring and
early warning system, and belongs to the technical field of
industrial internet and intelligent manufacturing. According to the
system, aiming at the problems of data fusion
bottleneck, computing architecture limitation, intelligent analysis defects and the like of a traditional factory
monitoring system, full-process monitoring and early warning are realized through a multi-source heterogeneous data fusion module, an edge-cloud collaborative architecture, an intelligent monitoring engine, a multi-mode early warning module and the like. The
system adopts InfluxDB to realize
millisecond-
level data acquisition, utilizes a compression function to reduce
data transmission quantity, combines a Spark framework to drive a three-dimensional digital twinning board, integrates an EWMA
control chart and an LSTM neural network to carry out multi-
modal early warning, realizes fault diagnosis and
energy consumption anomaly detection through GCN, NMF and DTW, optimizes an early warning decision by means of a
random forest, and realizes fault diagnosis and
energy consumption anomaly detection. And the
system is in
butt joint with an
industrial internet platform through a standardized API interface. The system can break through the
bottleneck of data fusion, reduces the transmission and storage cost, improves the monitoring and early warning accuracy, and is used for various industrial scenes.