The invention relates to the field of motor and
gear transmission systems, in particular to a method for optimizing design parameters of a transmission gear in an
electric drive system.The method includes the steps that firstly, a two-dimensional finite
element model of a
permanent magnet synchronous motor is established, rotor stepped skewed slots and material magnetic saturation characteristics are accurately simulated, and an external characteristic MAP is generated; then calculating electromagnetic
force density based on a Maxwell stress
tensor method, mapping the electromagnetic
force density to a multi-body dynamic model to construct a transverse
coupling model, extracting an ECE reduced-order model based on a
permanent magnet synchronous motor two-dimensional finite
element model, forming a
torsional vibration model in combination with a
control algorithm, integrating a rigid-flexible
coupling mechanical system, and establishing an electromechanical-rigid-flexible
coupling model; and finally, through
sensitivity analysis and a response surface model, with
vibration acceleration and torsion amplitude as targets and gear strength as constraints, a
Pareto optimal solution is solved by adopting a
genetic algorithm,
electromechanical coupling simulation precision is greatly improved,
system vibration is effectively reduced,
gear transmission reliability is enhanced, and the method is suitable for design of a high-dynamic-performance
electric drive system.