Industrial variable frequency speed control cabinet testing device, method, system and computer readable medium
By designing an automated industrial frequency conversion speed control cabinet test device, the automatic operation of multi-pin connectors is achieved using controllers and cylinders, the problem of frequent manual wiring in the prior art is solved and the testing efficiency is improved.
Patent Information
- Application Number
- CN201911413234.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-31
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2039-12-31
AI Technical Summary
In the prior art, when conducting high-voltage testing and functional testing of industrial frequency conversion speed control cabinets, manual wiring is required, resulting in low testing efficiency.
An industrial frequency conversion speed control cabinet test device is designed, including a controller, a multi-pin connector and a cylinder. By controlling the relative movement of the cylinder drive joint, the multi-pin connector is automatically closed and disconnected, reducing the number of manual wiring times.
Automatic wiring and automatic switching of high-voltage testing and functional testing of industrial frequency conversion speed control cabinets has been realized, significantly improving the testing efficiency.
Smart Images

Figure CN111077885B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electrical engineering technology, and in particular to an industrial variable frequency speed control cabinet testing device, method, system and computer readable medium. Background Art
[0002] Industrial frequency conversion speed control cabinet is a device used for frequency conversion control of motors, mainly composed of frequency converter, low voltage circuit, input inductor, output inductor and other components. In order to ensure that the industrial frequency conversion speed control cabinet can be used normally after leaving the factory, the industrial frequency conversion speed control cabinet needs to be subjected to high voltage test and functional test before leaving the factory. Among them, the high voltage test is used to detect whether the circuit connection of each component in the industrial frequency conversion speed control cabinet is normal, and the functional test is used to detect whether the function of the industrial frequency conversion speed control cabinet is normal.
[0003] At present, when performing high voltage test and functional test on industrial frequency conversion speed control cabinet, firstly, each circuit to be tested in the industrial frequency conversion speed control cabinet is short-circuited manually, and the high voltage tester is manually started to perform high voltage test on each circuit to be tested, and the test results are manually recorded, and then the short-circuit wires of each circuit to be tested are removed to complete the high voltage test. After completing the high voltage test, the corresponding functional test adapter is selected to connect with the industrial frequency conversion speed control cabinet to perform functional test on the industrial frequency conversion speed control cabinet.
[0004] With regard to the current method of performing high voltage testing and functional testing on industrial frequency conversion speed control cabinets, it is necessary to manually short-circuit each circuit to be tested during the high voltage test, and manually remove the short-circuit wires of each circuit to be tested after the high voltage test, and then manually connect the functional test adapter to the industrial frequency conversion speed control cabinet to perform the functional test. It can be seen that the test process requires at least two manual wirings, and manual wiring and disconnection take a long time, resulting in low efficiency in testing the industrial frequency conversion speed control cabinet. Summary of the invention
[0005] In view of this, the industrial variable frequency speed regulating cabinet testing device, method, system and computer-readable medium provided by the present invention can improve the efficiency of testing the industrial variable frequency speed regulating cabinet.
[0006] In a first aspect, an embodiment of the present invention provides an industrial variable frequency speed control cabinet testing device, comprising: a controller, a first multi-pin connector, a second multi-pin connector, a first cylinder and a second cylinder;
[0007] The first multi-pin connector includes a first connector and a second connector that can be matched and connected, at least two pins on the first connector are connected to the high-voltage test point on the industrial frequency conversion cabinet, and at least two pins on the second connector are short-circuited with each other and connected to the high-voltage tester;
[0008] The second multi-pin connector includes a third connector and a fourth connector that can be matched and connected, at least one pin on the third connector is connected to a functional test point on the industrial frequency conversion cabinet, and at least one pin on the fourth connector is connected to at least one test adapter;
[0009] The controller is used to control the first cylinder to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector is closed, and control the second cylinder to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector is disconnected, so as to perform a high voltage test on the industrial frequency conversion speed regulating cabinet;
[0010] The controller is further used to control the first cylinder to drive the first connector and the second connector to move relative to each other so that the first multi-pin connector is disconnected, and control the second cylinder to drive the third connector and the fourth connector to move relative to each other so that the second multi-pin connector is closed, so as to perform a functional test on the industrial frequency conversion speed control cabinet.
[0011] Optionally,
[0012] The first insulating connecting plate is provided with a first mounting plate, two parallel first guide rails and the first cylinder, the first cylinder can drive the second mounting plate to move along the two first guide rails, the first joint is connected to the first mounting plate, and the second joint is connected to the second mounting plate;
[0013] The second insulating connecting plate is provided with a third mounting plate, two parallel second guide rails and the second cylinder, the second cylinder can drive the fourth connecting plate to move along the two second guide rails, the third joint is connected to the third mounting plate, and the fourth joint is connected to the fourth mounting plate.
[0014] Optionally, the industrial variable frequency speed control cabinet testing device further comprises: at least two first relays;
[0015] One of the connection terminals of each of the first relays is short-circuited with each other and connected to the high voltage tester;
[0016] For each of the first relays, another terminal of the first relay is connected to one of the circuits to be tested formed after the first multi-pin connector is closed, and different first relays are connected to different circuits to be tested;
[0017] The controller is further used to control one of the first relays to close and the other first relays to open in sequence after the first multi-pin connector is closed and the second multi-pin connector is opened, and to control the high-voltage tester to output a corresponding high voltage to perform a high-voltage test on the circuit to be tested connected to the closed first relay.
[0018] Optionally, the industrial variable frequency speed control cabinet testing device further comprises: at least two second relays;
[0019] For each of the second relays, one terminal of the second relay is connected to one of the test adapters, and another terminal of the second relay is connected to at least one pin on the fourth connector;
[0020] The controller is further used to control one of the second relays to close and the other second relays to disconnect in sequence after the first multi-pin connector is disconnected and the second multi-pin connector is closed, and control the test adapter connected to the closed second relay to perform a functional test on the industrial frequency conversion cabinet.
[0021] Optionally, the industrial variable frequency speed control cabinet testing device further comprises: at least one terminal test pin;
[0022] For each of the terminal test pins, one end of the terminal test pin is respectively connected to a pin in the second connector and a pin in the fourth connector, and the other end of the terminal test pin can be connected to the pin hole on the industrial frequency conversion speed regulation cabinet, wherein each of the pin holes is connected to a test point in the industrial frequency conversion speed regulation cabinet.
[0023] Optionally,
[0024] The controller is further used to obtain test results of high voltage test and functional test on the industrial frequency conversion speed regulating cabinet, and store the test results in a database.
[0025] Optionally, the industrial variable frequency speed control cabinet testing device further comprises: a scanning gun;
[0026] The scanner is used to scan the product barcode of the industrial frequency conversion cabinet;
[0027] The controller is further used to determine the product model of the industrial frequency conversion cabinet according to the product barcode scanned by the scanner, and control the high-voltage tester to output high voltage for high-voltage testing and control the test adapter to perform functional testing according to the product model.
[0028] In a second aspect, an embodiment of the present invention further provides an industrial variable frequency speed control cabinet testing method of an industrial variable frequency speed control cabinet testing device provided based on the first aspect or any possible implementation manner of the first aspect, including:
[0029] Using the controller to control the first cylinder to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector is closed, and controlling the second cylinder to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector is disconnected, so as to perform a high voltage test on the industrial frequency conversion speed regulating cabinet;
[0030] The controller is used to control the first cylinder to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector is disconnected, and the second cylinder is controlled to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector is closed, so as to perform a functional test on the industrial frequency conversion speed control cabinet.
[0031] Optionally, when the industrial variable frequency speed control cabinet testing device includes at least two first relays,
[0032] After using the controller to control the first cylinder to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector is closed, and controlling the second cylinder to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector is disconnected, the method further includes:
[0033] The controller is used to sequentially control one of the first relays to be closed and the other first relays to be opened, and to control the high-voltage tester to output a corresponding high voltage, so as to perform a high-voltage test on the circuit to be tested connected to the closed first relay.
[0034] Optionally, when the industrial variable frequency speed control cabinet testing device includes at least two second relays,
[0035] After using the controller to control the first cylinder to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector is disconnected, and controlling the second cylinder to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector is closed, the method further includes:
[0036] The controller is used to sequentially control one of the second relays to be closed and the other second relays to be opened, and to control the test adapter connected to the closed second relay to perform a functional test on the industrial frequency conversion cabinet.
[0037] In a third aspect, an embodiment of the present invention further provides an industrial variable frequency speed control cabinet test system, comprising: an industrial variable frequency speed control cabinet to be subjected to a high voltage test and a functional test, a high voltage tester, at least one test adapter, and an industrial variable frequency speed control cabinet test device provided by the first aspect or any possible implementation of the first aspect;
[0038] The industrial frequency conversion speed regulating cabinet is connected to the industrial frequency conversion speed regulating cabinet testing device, and the industrial frequency conversion speed regulating cabinet testing device is respectively connected to the high voltage tester and the at least one test adapter.
[0039] In a fourth aspect, an embodiment of the present invention further provides a computer-readable medium having computer instructions stored thereon, and when the computer instructions are executed by a processor, the processor executes any one of the industrial frequency conversion cabinet testing methods provided in the second aspect above.
[0040] It can be seen from the above technical solution that one connector of the first multi-pin connector is connected to the high-voltage test point on the industrial frequency conversion speed control cabinet, and at least two pins on another connector of the first multi-pin connector are short-circuited and connected to the high-voltage tester. When the controller controls the first cylinder to drive the two connectors of the first multi-pin connector to close, the short-circuiting of each circuit to be tested in the industrial frequency conversion speed control cabinet is realized, and the industrial frequency conversion speed control cabinet can be tested at high voltage. One connector of the second multi-pin connector is connected to the functional test point on the industrial frequency conversion speed control cabinet, and another connector of the second multi-pin connector is connected to at least one test adapter. When the controller controls the second cylinder to drive the two connectors of the second multi-pin connector to close, the industrial frequency conversion speed control cabinet is connected to each test adapter, and the industrial frequency conversion speed control cabinet can be tested functionally. It can be seen that under the control of the controller, automatic wiring and automatic switching of high-voltage testing and functional testing of industrial frequency conversion speed control cabinets can be realized. Users only need to connect the first multi-pin connector and the second multi-pin connector to the industrial frequency conversion speed control cabinet once. Since the number of manual wiring is reduced, the efficiency of high-voltage testing and functional testing of industrial frequency conversion speed control cabinets can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a schematic diagram of an industrial variable frequency speed control cabinet testing device provided by one embodiment of the present invention;
[0042] Figure 2 It is a schematic diagram of another industrial variable frequency speed control cabinet testing device provided by one embodiment of the present invention;
[0043] Figure 3 It is a schematic diagram of another industrial frequency conversion speed control cabinet testing device provided by an embodiment of the present invention;
[0044] Figure 4 It is a schematic diagram of another industrial variable frequency speed control cabinet testing device provided by one embodiment of the present invention;
[0045] Figure 5 It is a flow chart of an industrial variable frequency speed control cabinet testing method provided by one embodiment of the present invention;
[0046] Figure 6 It is a schematic diagram of an industrial frequency conversion speed control cabinet testing system provided by an embodiment of the present invention.
[0047] List of reference numerals:
[0048] 10: Industrial frequency conversion cabinet test device 20: Industrial frequency conversion cabinet 30: High voltage tester
[0049] 40: test adapter 101: controller 102: first multi-pin connector
[0050] 103: Second multi-pin connector 104: First cylinder 105: Second cylinder
[0051] 106: first insulating connecting plate 107: first mounting plate 108: first guide rail
[0052] 109: second mounting plate 110: second insulating connecting plate 111: third mounting plate
[0053] 112: Second guide rail 113: Fourth mounting plate 114: First relay
[0054] 115: second relay 1021: first connector 1022: second connector
[0055] 1031: The third joint 1032: The fourth joint
[0056] 501: Close the first multi-pin connector and disconnect the second multi-pin connector to perform a high voltage test on the industrial frequency converter cabinet
[0057] 502: Disconnect the first multi-pin connector and close the second multi-pin connector to perform a functional test on the industrial frequency converter cabinet DETAILED DESCRIPTION
[0058] As mentioned above, currently when performing high voltage test and functional test on industrial frequency conversion speed control cabinet, firstly manually short-circuit each circuit to be tested to perform high voltage test, and manually remove the short-circuit wires of each circuit to be tested after the high voltage test, and then manually connect the test adapter to the industrial frequency conversion speed control cabinet to perform functional test, and manually remove the test adapter after the functional test. It can be seen that, when performing high voltage test and functional test on industrial frequency conversion speed control cabinet, at least two manual wirings are required, and each manual wiring takes a long time, which leads to low efficiency of high voltage test and functional test on industrial frequency conversion speed control cabinet.
[0059] In the embodiment of the present invention, the two connectors of the first multi-pin connector are respectively connected to the high-voltage test point and the high-voltage tester on the industrial frequency conversion speed control cabinet, and the two connectors of the second multi-pin connector are respectively connected to the functional test point and the test adapter on the industrial frequency conversion speed control cabinet. The controller can close or disconnect the first multi-pin connector and the second multi-pin connector by controlling the first cylinder and the second cylinder, thereby realizing the short circuit of the circuit to be tested and the connection of the functional test circuit in the industrial frequency conversion speed control cabinet, and then the industrial frequency conversion speed control cabinet can be subjected to high-voltage test and functional test. Since the user only needs to perform wiring once to connect the first multi-pin connector and the second multi-pin connector to the industrial frequency conversion speed control cabinet, the number of manual wiring is reduced, thereby improving the efficiency of high-voltage test and functional test on the industrial frequency conversion speed control cabinet.
[0060] The industrial variable frequency speed control cabinet testing device, method and system provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0061] like Figure 1 As shown, an embodiment of the present invention provides an industrial variable frequency speed control cabinet testing device 10, comprising: a controller 101, a first multi-pin connector 102, a second multi-pin connector 103, a first cylinder 104 and a second cylinder 105;
[0062] The first multi-pin connector 102 includes a first connector and a second connector that can be matched and connected, at least two pins on the first connector are connected to the high-voltage test point on the industrial frequency conversion cabinet 20, and at least two pins on the second connector are short-circuited with each other and connected to the high-voltage tester 30;
[0063] The second multi-pin connector 103 includes a third connector and a fourth connector that can be matched and connected, at least one pin on the third connector is connected to a functional test point on the industrial frequency conversion cabinet 20, and at least one pin on the fourth connector is connected to at least one test adapter 40;
[0064] The controller 101 is used to control the first cylinder 104 to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector 102 is closed, and control the second cylinder 105 to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector 103 is disconnected, so as to perform a high voltage test on the industrial frequency conversion speed control cabinet 20;
[0065] The controller 101 is further used to control the first cylinder 104 to drive the first connector and the second connector to move relative to each other so that the first multi-pin connector 102 is disconnected, and control the second cylinder 105 to drive the third connector and the fourth connector to move relative to each other so that the second multi-pin connector 103 is closed, so as to perform a functional test on the industrial frequency conversion cabinet 20.
[0066] In the embodiment of the present invention, one connector of the first multi-pin connector 102 is connected to the high-voltage test point on the industrial variable frequency speed control cabinet 20, and at least two pins on another connector of the first multi-pin connector 102 are short-circuited and connected to the high-voltage tester 30. When the controller 101 controls the first cylinder 104 to drive the two connectors of the first multi-pin connector 102 to close, the short circuit of each circuit to be tested in the industrial variable frequency speed control cabinet is realized, and the industrial variable frequency speed control cabinet 20 can be tested with a high voltage. One connector of the second multi-pin connector 103 is connected to the functional test point on the industrial variable frequency speed control cabinet 20, and another connector of the second multi-pin connector 103 is connected to at least one test adapter 40. When the controller 101 controls the second cylinder 105 to drive the two connectors of the second multi-pin connector 103 to close, the industrial variable frequency speed control cabinet 20 is connected to each test adapter 40, and the industrial variable frequency speed control cabinet 20 can be tested with a functional test. It can be seen that under the control of the controller 101, automatic wiring and automatic switching of high-voltage testing and functional testing of the industrial frequency conversion speed control cabinet 20 can be realized. The user only needs to connect the first multi-pin connector 102 and the second multi-pin connector 103 to the industrial frequency conversion speed control cabinet 20 once. Since the number of manual wiring is reduced, the efficiency of high-voltage testing and functional testing of the industrial frequency conversion speed control cabinet 20 can be improved.
[0067] In the embodiment of the present invention, the multi-pin connector includes a male head and a female head, the male head includes a plurality of pins, the female head includes a plurality of pins, and after the male head and the female head are connected and matched, each pin on the male head is connected to a corresponding pin on the female head. In the first multi-pin connector 102, when the first connector is a male head, the second connector is a female head, and when the first connector is a female head, the second connector is a male head. In the second multi-pin connector 103, when the third connector is a male head, the fourth connector is a female head, and when the third connector is a female head, the fourth connector is a male head.
[0068] Optionally, in Figure 1 Based on the industrial variable frequency speed control cabinet test device 10 shown in FIG. Figure 2As shown, the first insulating connecting plate 106 is provided with a first mounting plate 107, two parallel first guide rails 108 and a first cylinder 104. The first cylinder 104 can drive the second mounting plate 109 to move along the two first guide rails 108. The first joint 1021 is connected to the first mounting plate 107, and the second joint 1022 is connected to the second mounting plate 109. When the controller 101 controls the first cylinder 104 to drive the second mounting plate 109 to move in a direction close to the first mounting plate 107, the distance between the first joint 1021 and the second joint 1022 is reduced, and finally the first joint 1021 and the second joint 1022 are connected, so as to achieve the closing of the first multi-pin connector 102. When the controller 101 controls the first cylinder 104 to drive the second mounting plate 109 to move in a direction away from the first mounting plate 107, the distance between the first joint 1021 and the second joint 1022 is increased, and finally the first joint 1021 and the second joint 1022 are separated, so as to achieve the disconnection of the first multi-pin connector 102.
[0069] like Figure 2 As shown, the second insulating connecting plate 110 is provided with a third mounting plate 111, two parallel second guide rails 112 and a second cylinder 105, the second cylinder 105 can drive the fourth mounting plate 113 to move along the two second guide rails 112, the third joint 1031 is connected to the third mounting plate 111, and the fourth joint 1032 is connected to the fourth mounting plate 113. When the controller 101 controls the second cylinder 104 to drive the fourth mounting plate 113 to move in a direction close to the third mounting plate 111, the distance between the third joint 1031 and the fourth joint 1032 is reduced, and finally the third joint 1031 and the fourth joint 1032 are connected, so as to achieve the closing of the second multi-pin connector 103. When the controller 101 controls the second cylinder 104 to drive the fourth mounting plate 113 to move in a direction away from the third mounting plate 111, the distance between the third joint 1031 and the fourth joint 1032 is increased, and finally the third joint 1031 and the fourth joint 1032 are separated, so as to achieve the disconnection of the second multi-pin connector 103.
[0070] In the embodiment of the present invention, the connectors included in the first multi-pin connector 102 and the second multi-pin connector 103 are arranged on a mounting plate made of insulating material, and the mounting plate is connected to the insulating connecting plate, so as to avoid leakage of the first multi-pin connector 102 and the second multi-pin connector 103, and ensure the safety of the test process. In addition, parallel guide rails are arranged on the insulating connecting plate, and the cylinder can drive the mounting plate to move linearly along the parallel guide rails, so as to ensure that the first multi-pin connector 102 and the second multi-pin connector 103 can be closed and disconnected normally, thereby ensuring that the test process can proceed normally.
[0071] Optionally, in Figure 1 Based on the industrial variable frequency speed control cabinet test device 10 shown in FIG. Figure 3As shown, the industrial variable frequency speed control cabinet testing device 10 further comprises: at least two first relays 114;
[0072] One of the terminals of each first relay 114 is short-circuited with each other and connected to the high voltage tester 30;
[0073] For each first relay 114 , another terminal of the first relay 114 is connected to one of the circuits to be tested formed after the first multi-pin connector 102 is closed, and different first relays 114 are connected to different circuits to be tested;
[0074] The controller 101 is further used to control one of the first relays 114 to close and the other first relays 114 to open in sequence after the first multi-pin connector 102 is closed and the second multi-pin connector 103 is opened, and to control the high-voltage tester 30 to output a corresponding high voltage to perform a high-voltage test on the circuit to be tested connected to the closed first relay 114.
[0075] In the embodiment of the present invention, by short-circuiting some or all of the pins on the second connector 1022, multiple circuits to be tested will be formed after the first multi-pin connector 102 is closed, and the voltage required for each circuit to be tested is different when performing a high-voltage test. Therefore, it is necessary to perform a high-voltage test on each circuit to be tested separately, and when a circuit to be tested is tested at a high voltage, other circuits to be tested need to be grounded. The high-voltage tester 30 is connected to each first relay 114, and each first relay 114 is connected to a corresponding circuit to be tested. The controller 101 controls each first relay 114 to close in turn and ensures that only one first relay 114 is closed at the same time, and controls the high-voltage tester 30 to output a corresponding high voltage to perform a high-voltage test on the circuit to be tested connected to the first relay 114 in a closed state.
[0076] For example, the industrial frequency conversion cabinet 20 includes three circuits to be tested, the test voltage required for the first circuit to be tested is 690V, the test voltage required for the second circuit to be tested is 380V, and the test voltage required for the third circuit to be tested is 220V. First, the controller 101 controls the first relay 114 connected to the first circuit to be tested to be closed, while the other two first relays 114 are disconnected, and then the controller 101 controls the high-voltage tester 30 to output a high voltage of 690V to perform a high-voltage test on the first circuit to be tested; then, the controller 101 controls the first relay 114 connected to the second circuit to be tested to be closed, while the other two first relays 114 are disconnected, and then the controller 101 controls the high-voltage tester 30 to output a high voltage of 380V; then, the controller 101 controls the first relay 114 connected to the third circuit to be tested to be closed, while the other two first relays 114 are disconnected, and then the controller 101 controls the high-voltage tester 30 to output a high voltage of 220V.
[0077] In an embodiment of the present invention, each circuit to be tested is connected to a first relay 114, and the controller 101 controls the closure of each first relay 114 in turn, and controls the high-voltage tester 30 to output a high voltage of corresponding magnitude, thereby realizing automatic switching of each circuit to be tested for high-voltage testing without manual switching. On the one hand, it can reduce the labor intensity of personnel performing high-voltage testing and ensure the safety of testers. On the other hand, it can further improve the efficiency of high-voltage testing and functional testing of industrial frequency conversion cabinets.
[0078] Optionally, in Figure 1 Based on the industrial variable frequency speed control cabinet test device 10 shown in FIG. Figure 4 As shown, the industrial variable frequency speed control cabinet testing device 10 may further include: at least two second relays 115;
[0079] For each second relay 115 , one terminal of the second relay 115 is connected to a test adapter 40 , and another terminal of the second relay 115 is connected to at least one pin on the fourth connector 1032 ;
[0080] The controller 101 is further used to control one of the second relays 115 to close and the other second relays 115 to disconnect in sequence after the first multi-pin connector 102 is disconnected and the second multi-pin connector 203 is closed, and control the test adapter 40 connected to the closed second relay 115 to perform a functional test on the industrial frequency conversion cabinet 20.
[0081] In an embodiment of the present invention, the industrial frequency conversion speed regulation cabinet 20 includes multiple options to be functionally tested, and the functional test points for functionally testing each option are connected to the second multi-pin connector 103. The second multi-pin connector 103 is connected to multiple second relays 115. The controller 101 controls each second relay 115 to be closed, and can connect the corresponding test adapter 40 to the option in turn, and then perform functional testing on the option through the test adapter 40, thereby automatically switching to each option for functional testing without manual operation, thereby further improving the efficiency of functional testing of the industrial frequency conversion speed regulation cabinet 20.
[0082] Optionally, in Figure 1 On the basis of the industrial frequency conversion speed regulation cabinet test device 10 shown, the industrial frequency conversion speed regulation cabinet test device 10 can further include at least one terminal test pin, one end of each terminal test pin is respectively connected to a pin in the second connector 1022 and a pin in the fourth connector 1032, the other end of the terminal test pin is connected to the pin hole on the industrial frequency conversion speed regulation cabinet 20, and each pin hole is connected to a test point in the industrial frequency conversion speed regulation cabinet 20.
[0083] In an embodiment of the present invention, one end of the terminal test pin is respectively connected to the first multi-pin connector 102 and the second multi-pin connector 103, and the other end of the terminal test pin can be connected to the pin hole on the industrial frequency conversion speed regulation cabinet 20. Therefore, the user only needs to connect each terminal test pin to the industrial frequency conversion speed regulation cabinet 20 to simultaneously connect the first multi-pin connector 102 and the second multi-pin connector 103 to the industrial frequency conversion speed regulation cabinet 20, which is convenient for the user to connect and disconnect wires, and further improves the efficiency of testing the industrial frequency conversion speed regulation cabinet 20.
[0084] Optionally, in Figure 1 On the basis of the industrial variable frequency speed regulating cabinet testing device 10 shown, the controller 101 is further used to obtain the test results of the high voltage test and the functional test on the industrial variable frequency speed regulating cabinet 20, and store the obtained test results in a database.
[0085] In an embodiment of the present invention, the controller 101 can control the high-voltage tester 30 and the test adapter 40 to perform high-voltage testing and functional testing on the industrial frequency conversion speed regulation cabinet 20, and can also obtain the test results of the high-voltage testing and functional testing on the industrial frequency conversion speed regulation cabinet 20, and store the test results in a database. The user only needs to read the corresponding test results from the database without manual recording and calculation, thereby improving the accuracy of the high-voltage testing and functional testing of the industrial frequency conversion speed regulation cabinet 20, and can further improve the efficiency of the high-voltage testing and functional testing of the industrial frequency conversion speed regulation cabinet 20.
[0086] Optionally, based on the industrial variable frequency speed control cabinet test device 10 provided in each of the above embodiments, the industrial variable frequency speed control cabinet test device 10 may further include a scanning gun, the scanning gun is used to scan the product bar code of the industrial variable frequency speed control cabinet 20, and send the acquired product bar code information to the controller 101, the controller 101 can determine the product model of the industrial variable frequency speed control cabinet 20 according to the product bar code information, and then control the high voltage tester 30 to output a high voltage for high voltage testing according to the product model, and control the test adapter 40 to perform a functional test according to the product model. It can be seen that the scanning gun scanning the product bar code of the industrial variable frequency speed control cabinet 20 enables the controller 101 to determine the product model of the industrial variable frequency speed control cabinet 20, and then the controller 101 can use the corresponding test strategy and test sequence to perform high voltage testing and functional testing on the industrial variable frequency speed control cabinet 20, so as to realize the fully automatic high voltage testing and functional testing of the industrial variable frequency speed control cabinet 20.
[0087] It should be noted that the controller 101 in the above-mentioned embodiments can be implemented by PLC.
[0088] like Figure 5 As shown, an embodiment of the present invention provides an industrial variable frequency speed control cabinet testing method based on any one of the industrial variable frequency speed control cabinet testing devices 10 provided in the above embodiments, and the method may include the following steps:
[0089] Step 501: Use the controller 101 to control the first cylinder 104 to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector 102 is closed, and control the second cylinder 105 to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector 103 is disconnected, so as to perform a high voltage test on the industrial variable frequency speed control cabinet 20;
[0090] Step 502: Use the controller 101 to control the first cylinder 104 to drive the first connector and the second connector to move relative to each other so that the first multi-pin connector 102 is disconnected, and control the second cylinder 105 to drive the third connector and the fourth connector to move relative to each other so that the second multi-pin connector 103 is closed, so as to perform a functional test on the industrial frequency conversion cabinet 20.
[0091] In the embodiment of the present invention, the controller 101 is used to control the action of the first cylinder 104 and the second cylinder 105, which can drive the first multi-pin connector 102 and the second multi-pin connector 103 to open or close, so that the circuit for high-voltage testing and the circuit for functional testing are closed in sequence. The user only needs to connect the first multi-pin connector 102 and the second multi-pin connector 103 to the industrial frequency conversion speed regulation cabinet 20 by wiring in sequence at the beginning of the test. There is no need to re-wire during the test. Since the number of manual wiring by the user is reduced, the efficiency of high-voltage testing and functional testing of the industrial frequency conversion speed regulation cabinet 20 can be improved.
[0092] Optionally, in Figure 5 On the basis of the industrial frequency conversion cabinet testing method shown, when the industrial frequency conversion cabinet testing device 10 includes at least two first relays 114, after the first multi-pin connector 102 is closed and the second multi-pin connector 103 is disconnected in step 501, the controller 101 can be used to sequentially control the first relays 114 to be closed and the other first relays 114 to be disconnected, and control the high-voltage tester 30 to output a corresponding high voltage to perform a high-voltage test on the circuit to be tested connected to the closed first collector 114.
[0093] In the embodiment of the present invention, by controlling each first relay 114 to close in sequence, it is possible to automatically switch to a different circuit to be tested and connect to the high-voltage tester 30, and then automatically perform high-voltage testing on each circuit to be tested in sequence. There is no need to manually switch different circuits to be tested for high-voltage testing, which further improves the efficiency of high-voltage testing of the industrial frequency conversion cabinet 20.
[0094] Optionally, in Figure 5 On the basis of the industrial variable frequency speed control cabinet testing method shown, when the industrial variable frequency speed control cabinet testing device 10 includes at least two second relays 115, after the first multi-pin connector 102 is disconnected and the second multi-pin connector 103 is closed in step 502, the controller 101 can be used to sequentially control one of the second relays 115 to be closed and the other second relays 115 to be disconnected, and control the test adapter 40 connected to the closed second relay 115 to perform a functional test on the industrial variable frequency speed control cabinet 20.
[0095] In the embodiment of the present invention, by controlling each second relay 115 to close in sequence, different options in the industrial frequency conversion speed control cabinet 20 can be connected to the corresponding test adapter 40 in sequence, and then the options in the industrial frequency conversion speed control cabinet 20 are automatically functionally tested in sequence, without the need to manually switch different options for functional testing, thereby further improving the efficiency of functional testing of the industrial frequency conversion speed control cabinet 20.
[0096] It should be noted that the industrial frequency conversion cabinet testing method provided in the embodiment of the present invention and the industrial frequency conversion cabinet testing device provided in the aforementioned embodiment are based on the same concept. The various steps in the industrial frequency conversion cabinet testing method can be referred to the description in the aforementioned device embodiments and will not be repeated again.
[0097] like Figure 6 As shown, an embodiment of the present invention provides an industrial variable frequency speed control cabinet test system, comprising: an industrial variable frequency speed control cabinet 20 to be subjected to a high voltage test and a functional test, a high voltage tester 30, at least one test adapter 40 and an industrial variable frequency speed control cabinet test device 10 provided by any of the above embodiments;
[0098] The industrial frequency conversion cabinet 20 is connected to the industrial frequency conversion cabinet test device 10 , and the industrial frequency conversion cabinet test device 10 is respectively connected to a high voltage tester 30 and at least one test adapter 40 .
[0099] The present invention also provides a computer-readable medium storing instructions for causing a computer to execute the industrial variable frequency speed control cabinet testing method as described herein. Specifically, a system or device equipped with a storage medium can be provided, on which a software program code for implementing the functions of any of the above embodiments is stored, and a computer (or CPU or MPU) of the system or device reads and executes the program code stored in the storage medium.
[0100] In this case, the program code itself read from the storage medium can realize the function of any one of the above-mentioned embodiments, and thus the program code and the storage medium storing the program code constitute a part of the present invention.
[0101] The storage medium embodiments for providing the program code include a floppy disk, a hard disk, a magneto-optical disk, an optical disk (such as CD-ROM, CD-R, CD-RW, DVD-ROM, DVD-RAM, DVD-RW, DVD+RW), a magnetic tape, a non-volatile memory card, and a ROM. Alternatively, the program code can be downloaded from a server computer by a communication network.
[0102] In addition, it should be clear that the functions of any of the above embodiments can be implemented not only by executing the program code read by the computer, but also by enabling an operating system operating on the computer to complete part or all of the actual operations based on instructions from the program code.
[0103] In addition, it can be understood that the program code read from the storage medium is written to a memory provided in an expansion board inserted into the computer or written to a memory provided in an expansion unit connected to the computer, and then based on the instructions of the program code, a CPU installed on the expansion board or the expansion unit is enabled to perform part or all of the actual operations, thereby realizing the functions of any of the above-mentioned embodiments.
[0104] It should be noted that not all steps and modules in the above-mentioned processes and system structure diagrams are necessary, and some steps or modules can be ignored according to actual needs. The execution order of each step is not fixed and can be adjusted as needed. The system structure described in the above-mentioned embodiments can be a physical structure or a logical structure, that is, some modules may be implemented by the same physical entity, or some modules may be implemented by multiple physical entities, or some components in multiple independent devices may be implemented together.
[0105] In the above embodiments, the hardware unit can be realized by mechanical means or electrical means. For example, a hardware unit can include permanent dedicated circuits or logic (such as special processors, FPGA or ASIC) to complete the corresponding operation. The hardware unit can also include programmable logic or circuits (such as general-purpose processors or other programmable processors), which can be temporarily set by software to complete the corresponding operation. Concrete implementation (mechanical means or dedicated permanent circuits or temporarily set circuits) can be determined based on cost and time considerations.
[0106] The present invention is shown and described in detail above through the accompanying drawings and preferred embodiments. However, the present invention is not limited to these disclosed embodiments. Based on the above multiple embodiments, those skilled in the art can know that the code review methods in the above different embodiments can be combined to obtain more embodiments of the present invention, and these embodiments are also within the protection scope of the present invention.
Claims
1. An industrial variable frequency speed control cabinet testing device (10), characterized in that: include: A controller (101), a first multi-pin connector (102), a second multi-pin connector (103), a first cylinder (104) and a second cylinder (105); The first multi-pin connector (102) comprises a first connector and a second connector that can be matched and connected, at least two pins on the first connector are connected to a high-voltage test point on an industrial variable frequency speed control cabinet (20), and at least two pins on the second connector are short-circuited with each other and connected to a high-voltage tester (30); The second multi-pin connector (103) comprises a third connector and a fourth connector that can be matched and connected, at least one pin on the third connector is connected to a functional test point on the industrial frequency conversion cabinet (20), and at least one pin on the fourth connector is connected to at least one test adapter (40); The controller (101) is used to control the first cylinder (104) to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector (102) is closed, and control the second cylinder (105) to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector (103) is disconnected, so as to perform a high voltage test on the industrial variable frequency speed control cabinet (20); The controller (101) is further used to control the first cylinder (104) to drive the first connector and the second connector to move relative to each other so that the first multi-pin connector (102) is disconnected, and control the second cylinder (105) to drive the third connector and the fourth connector to move relative to each other so that the second multi-pin connector (103) is closed, so as to perform a functional test on the industrial variable frequency speed control cabinet (20).
2. The device according to claim 1, characterized in that The first insulating connecting plate is provided with a first mounting plate, two parallel first guide rails and the first cylinder (104), the first cylinder (104) can drive the second mounting plate to move along the two first guide rails, the first joint is connected to the first mounting plate, and the second joint is connected to the second mounting plate; The second insulating connecting plate is provided with a third mounting plate, two parallel second guide rails and the second cylinder (105), the second cylinder (105) can drive the fourth connecting plate to move along the two second guide rails, the third joint is connected to the third mounting plate, and the fourth joint is connected to the fourth mounting plate.
3. The device according to claim 1, characterized in that Further including: at least two first relays (114); One of the connection terminals of each of the first relays (114) is short-circuited with each other and connected to the high voltage tester (30); For each of the first relays (114), another terminal of the first relay (114) is connected to one of the circuits to be tested formed after the first multi-pin connector (102) is closed, and different first relays (114) are connected to different circuits to be tested; The controller (101) is further used to control one of the first relays (114) to be closed and the other first relays (114) to be opened in sequence after the first multi-pin connector (102) is closed and the second multi-pin connector (103) is opened, and to control the high-voltage tester (30) to output a corresponding high voltage, so as to perform a high-voltage test on the circuit to be tested connected to the closed first relay (114).
4. The device according to claim 1, characterized in that Further including: at least two second relays (115); For each of the second relays (115), one terminal of the second relay (115) is connected to one of the test adapters (40), and another terminal of the second relay (115) is connected to at least one pin on the fourth connector; The controller (101) is further used to control one of the second relays (115) to be closed and the other second relays (115) to be opened in sequence after the first multi-pin connector (102) is opened and the second multi-pin connector (103) is closed, and to control the test adapter (40) connected to the closed second relay (115) to perform a functional test on the industrial variable frequency speed control cabinet (20).
5. The device according to claim 1, characterized in that Further including: At least one terminal test pin; For each of the terminal test pins, one end of the terminal test pin is respectively connected to a pin in the second connector and a pin in the fourth connector, and the other end of the terminal test pin can be connected to a pin hole on the industrial frequency conversion speed control cabinet (20), wherein each of the pin holes is connected to a test point in the industrial frequency conversion speed control cabinet (20).
6. The device according to claim 1, characterized in that The controller (101) is further used to obtain test results of a high voltage test and a functional test on the industrial frequency conversion speed regulating cabinet (20), and store the test results in a database.
7. The device according to any one of claims 1 to 6, characterized in that Further including: Scanning gun; The scanning gun is used to scan the product barcode of the industrial frequency conversion speed regulating cabinet (20); The controller (101) is further used to determine the product model of the industrial frequency conversion cabinet (20) according to the product barcode scanned by the scanner, and to control the high voltage tester (30) to output a high voltage for high voltage testing and to control the test adapter (40) for functional testing according to the product model.
8. An industrial frequency conversion cabinet testing method based on the industrial frequency conversion cabinet testing device (10) according to any one of claims 1 to 7, characterized in that: include: The controller (101) controls the first cylinder (104) to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector (102) is closed, and controls the second cylinder (105) to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector (103) is disconnected, so as to perform a high voltage test on the industrial variable frequency speed control cabinet (20); The controller (101) is used to control the first cylinder (104) to drive the first connector and the second connector to move relative to each other so that the first multi-pin connector (102) is disconnected, and the second cylinder (105) is controlled to drive the third connector and the fourth connector to move relative to each other so that the second multi-pin connector (103) is closed, so as to perform a functional test on the industrial variable frequency speed control cabinet (20).
9. The method according to claim 8, characterized in that The industrial variable frequency speed control cabinet test device (10) comprises at least two first relays (114), one of the terminals of each of the first relays (114) is short-circuited with each other and connected to the high voltage tester (30); for each of the first relays (114), the other terminal of the first relay (114) is connected to one of the circuits to be tested formed after the first multi-pin connector (102) is closed, and different first relays (114) are connected to different circuits to be tested; the controller (101) is further used to control one of the first relays (114) to be closed and the other first relays (114) to be opened in sequence after the first multi-pin connector (102) is closed and the second multi-pin connector (103) is opened, and control the high voltage tester (30) to output a corresponding high voltage, so as to perform a high voltage test on the circuit to be tested connected to the closed first relay (114); The method comprises: after using the controller (101) to control the first cylinder (104) to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector (102) is closed, and controlling the second cylinder (105) to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector (103) is disconnected, further comprising: The controller (101) is used to sequentially control one of the first relays (114) to be closed and the other first relays (114) to be opened, and the high-voltage tester (30) is controlled to output a corresponding high voltage, so as to perform a high-voltage test on the circuit to be tested connected to the closed first relay (114).
10. The method according to claim 8, characterized in that When the industrial variable frequency speed control cabinet testing device (10) comprises at least two second relays (115), After using the controller (101) to control the first air cylinder (104) to drive the first joint and the second joint to move relative to each other so that the first multi-pin connector (102) is disconnected, and controlling the second air cylinder (105) to drive the third joint and the fourth joint to move relative to each other so that the second multi-pin connector (103) is closed, the method further comprises: The controller (101) is used to sequentially control one of the second relays (115) to be closed and the other second relays (115) to be opened, and the test adapter (40) connected to the closed second relay (115) is controlled to perform a functional test on the industrial variable frequency speed control cabinet (20).
11. Industrial frequency conversion cabinet test system, characterized in that: include: An industrial frequency converter cabinet (20) to be subjected to a high voltage test and a functional test, a high voltage tester (30), at least one test adapter (40) and an industrial frequency converter cabinet test device (10) as claimed in any one of claims 1 to 7; The industrial frequency conversion speed control cabinet (20) is connected to the industrial frequency conversion speed control cabinet test device (10), and the industrial frequency conversion speed control cabinet test device (10) is respectively connected to the high voltage tester (30) and the at least one test adapter (40).
12. A computer readable medium, characterized in that The computer readable medium stores computer instructions, which, when executed by a processor, cause the processor to perform the method according to any one of claims 8 to 10.
Citation Information
Patent Citations
Industrial variable-frequency speed regulation cabinet testing device and system
CN211403234U