A functional food processing preparation process and a processing preparation device thereof
By employing a continuous processing technique that softens, deodorizes, and pulverizes fish bones, the problems of iron filings and residual taste during fish bone grinding have been solved, achieving efficient and energy-saving fish bone powder preparation and improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 冯安容
- Filing Date
- 2020-10-23
- Publication Date
- 2026-06-19
AI Technical Summary
Existing technology does not soften the fish bones during grinding, causing iron filings from the grinding blades to mix into the fish bone powder, reducing its quality. Additionally, the fish bones have a vinegar and fishy smell before and after grinding, affecting product quality.
The softening chamber, drive rod, drive groove, and discharge plate are used to soften the fish bones; the deodorizing chamber, sliding plate, and deodorizing rod are used to deodorize the fish bones; the crushing chamber and rotating sleeve are used to crush the fish bones; and the spiral design and hollow structure of the rotating rod spray baking soda water and clean water to achieve continuous processing and efficient deodorization.
It achieves efficient softening and deodorization of fish bones, improves the quality of fish bone powder, ensures the continuity and energy efficiency of the grinding process, and enhances the purity and effectiveness of fish bone powder.
Smart Images
Figure CN112056523B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of functional food processing, specifically to a functional food processing and preparation process and its processing and preparation apparatus. Background Technology
[0002] Functional foods refer to foods with specific nutritional and health benefits, meaning they are suitable for specific groups of people, regulate bodily functions, and are not intended for treatment. Functional foods are sometimes also called health supplements. In academic and research contexts, the term "functional foods" is more scientifically accurate. Their scope includes: foods that enhance physical fitness (boost immunity, activate the lymphatic system, etc.); foods that prevent diseases (hypertension, diabetes, coronary heart disease, constipation, and tumors, etc.); foods that restore health (control cholesterol, prevent platelet aggregation, regulate hematopoietic function, etc.); foods that regulate bodily rhythms (central nervous system, nerve endings, absorption and uptake functions, etc.); and foods that delay aging.
[0003] Fish bones, when ground into powder, have hemostatic and bone-healing properties. They can also relieve pain, protect the gastric mucosa, and alleviate stomach pain, heartburn, and acid reflux. Furthermore, they can promote the healing of gastric ulcers, offering numerous benefits. However, most fish bones are not softened before grinding, which causes iron filings to be generated by the grinding blades and mixed into the fish bone powder. This necessitates the removal of iron from the fish bone powder and reduces its overall quality. Summary of the Invention
[0004] A functional food processing and preparation process and its processing and preparation apparatus are disclosed. The apparatus can efficiently and continuously soften and grind fish bones into powder, while also deodorizing the fish bones, thereby further improving the quality of the ground fish bones.
[0005] A functional food processing and preparation process includes the following steps:
[0006] The first step is to soften the fish bones;
[0007] The second step is to remove the odor from the fish bones;
[0008] The third step is to grind the fish bones into powder;
[0009] The first step is to soften the fish bones using a softening chamber, a drive rod, a drive groove, and a discharge plate.
[0010] The second step is to deodorize the fish bones using a deodorizing chamber, a sliding plate, and a deodorizing rotating rod.
[0011] The third step is to crush the fish bone powder using a crushing chamber and a rotating sleeve.
[0012] A functional food processing and preparation apparatus includes a main body. A softening chamber is located on the upper left side of the main body, and a drive rod is movably mounted inside the softening chamber. A drive groove is located on the outer side of the drive rod. A discharge plate is movably mounted on the lower part of the softening chamber. A deodorizing chamber is located on the right side of the main body, and a sliding plate is fixedly mounted on the inner wall of the deodorizing chamber. A deodorizing rod is movably mounted on the middle part of the deodorizing chamber. A grinding chamber is located at the lower part of the main body, and a rotating sleeve is movably mounted inside the grinding chamber.
[0013] Preferably, the drive groove is spirally arranged, a filter screen is fixedly installed on the inner side of the discharge plate and the filter screen is inclined, and a switch plate is movably installed at the upper end of the main body of the device.
[0014] Preferably, the sliding plate is spirally arranged, the deodorizing rotating rod is hollow inside, and the upper end of the deodorizing rotating rod is connected to the baking soda water chamber.
[0015] Preferably, a rotating wheel is movably installed inside the sliding plate, a worm gear is fixedly installed on the side of the sliding plate facing the deodorizing rotating rod, and a spiral tooth that meshes with the worm gear is provided on the outer side of the deodorizing rotating rod.
[0016] Preferably, a partition plate is fixedly installed inside the deodorizing rotating rod, and the upper end of the partition plate is connected to the water chamber.
[0017] Preferably, a blade is fixedly installed on the outer side of the rotating sleeve, and the rotating sleeve is sleeved on the outer side of the drive rod.
[0018] Preferably, the upper and lower ends of the drive groove are provided with annular grooves, and inclined guide plates are movably installed at the upper and lower ends of the drive groove.
[0019] Preferably, the grinding chamber is provided with a movable sliding groove, and the two sides of the rotating sleeve are fitted into the movable sliding groove.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The device features a spiral-shaped drive groove, an inclined filter screen fixedly installed inside the discharge plate, and a switch plate movably mounted at the upper part of the main body. This design allows for the softening of simply chopped fish bones by placing them into a softening chamber containing vinegar and applying heat and pressure. Once softened, the drive rod rotates, using the drive groove to lift the discharge plate upwards. Simultaneously, a force is applied to the left side of the switch plate, causing it to move upwards, allowing the fish bones to slide along the inclined surface of the discharge plate. The fish bones move to the right into the deodorizing chamber, achieving automatic discharge and continuous processing. The spiral-shaped sliding plate and the hollow deodorizing rotor connect to the baking soda water chamber at the top, allowing the fish bones to slide down the inclined surface of the sliding plate. The baking soda water is sprayed outward by the deodorizing rotor, ensuring that the fish bones come into full contact with the baking soda water as they move downward, thus efficiently removing the vinegar and fishy smell and improving the quality of the pulverized fish bones.
[0022] 2. A rotating wheel is movably installed inside the sliding plate, and a worm gear is fixedly installed on the side of the sliding plate facing the deodorizing rotating rod. The outer side of the deodorizing rotating rod has helical teeth that mesh with the worm gear. When the deodorizing rotating rod rotates, it drives the worm gear to rotate, which in turn drives the rotating wheel via a transmission belt. When the fish bones contact the rotating wheel on the sliding plate, they move under the force of the rotating wheel to the guide plate, thus flipping them over under the action of the arc surface, improving the contact efficiency with the baking soda water and enhancing the deodorizing effect. A partition plate is fixedly installed inside the deodorizing rotating rod, and the upper end of the partition plate connects to the clear water chamber. This allows the lower half of the deodorizing rotating rod to spray clear water outwards to contact the fish bones, thereby cleaning the baking soda water and further improving the quality of the ground fish bones.
[0023] 3. A blade is fixedly installed on the outside of the rotating sleeve, which is sleeved on the outside of the drive rod, allowing the drive rod to rotate the rotating sleeve to grind the fish bones in the crushing chamber. Annular grooves are provided at the upper and lower ends of the drive groove, and inclined guide plates are movably installed at these ends. When the drive rod rotates clockwise, causing the latch on the discharge plate to contact the guide plate from the left, the discharge plate cannot move upwards. Only when the drive rod rotates counterclockwise can the discharge plate move upwards along the drive groove under the influence of the guide plate. This allows a single power source to control both the grinding and discharge components, achieving energy savings. Furthermore, a movable chute is provided inside the crushing chamber, with both sides of the rotating sleeve fitting into the movable chute. The movable chute is continuously curved and wavy, allowing the rotating sleeve to move up and down along the trajectory of the movable chute while rotating to begin grinding, further improving the grinding efficiency of the fish bones. Attached Figure Description
[0024] Figure 1This is a front view of the main body of the device of the present invention;
[0025] Figure 2 This is an internal perspective view of the main body of the device of the present invention;
[0026] Figure 3 This is a front view of the drive slot of the present invention;
[0027] Figure 4 This is a top view of the deodorizing chamber of the present invention;
[0028] Figure 5 This is an internal perspective view of the deodorizing rotating rod of the present invention;
[0029] Figure 6 This is a right view of the movable slide of the present invention;
[0030] Figure 1-6 In the middle: 1-Main body of the device, 2-Softening chamber, 3-Drive rod, 4-Drive groove, 5-Discharge plate, 6-Switch plate, 7-Deodorizing chamber, 8-Sliding plate, 9-Worm gear, 10-Rotator, 11-Guide arc plate, 12-Deodorizing rod, 13-Pulverizing chamber, 14-Moving chute, 15-Rotating sleeve, 16-Separation layer, 17-Guide plate. Detailed Implementation
[0031] Please see Figures 1 to 6 A schematic diagram of the planar structure and a schematic diagram of the processing and preparation device for a functional food.
[0032] A functional food processing and preparation process includes the following steps:
[0033] The first step is to soften the fish bones to reduce the degree of collision with the blades during grinding, thereby improving the quality of the fish bone powder.
[0034] The second step is to deodorize the fish bones, thereby removing the sour taste from softening and the fishy smell of the fish bones themselves, thus improving the quality of the fish bone powder.
[0035] The third step is to grind the fish bones into powder, making them into bone meal that is easy to eat.
[0036] The first step is to soften the fish bones, using a softening chamber 2, a drive rod 3, a drive groove 4, and a discharge plate 5.
[0037] The second step is to deodorize the fish bones, using a deodorizing chamber 7, a sliding plate 8, and a deodorizing rotating rod 12.
[0038] The third step is to crush the fish bones using a crushing chamber 13 and a rotating sleeve 15.
[0039] A functional food processing and preparation apparatus includes a main body 1. A softening cavity 2 is formed at the upper left end of the main body 1. A drive rod 3 is movably mounted inside the softening cavity 2, and a drive groove 4 is formed on the outer side of the drive rod 3. A discharge plate 5 is movably mounted at the lower end of the softening cavity 2. A deodorizing cavity 7 is formed at the right side of the main body 1. A sliding plate 8 is fixedly mounted on the inner wall of the deodorizing cavity 7. A deodorizing rod 12 is movably mounted at the middle of the deodorizing cavity 7. A grinding cavity 13 is formed at the lower end of the main body 1, and a rotating sleeve 15 is movably mounted inside the grinding cavity 13.
[0040] In specific implementation, the drive groove 4 is spirally arranged, and a filter screen is fixedly installed on the inner side of the discharge plate 5. The filter screen is inclined. A switch plate 6 is movably installed at the upper end of the main body 1. This allows the fish bones, after being simply cut, to be placed in the softening chamber containing vinegar and heated and pressurized for softening. After the fish bones are softened, the drive rod 3 can be rotated to drive the discharge plate 5 upward by the drive groove 4. While the softened fish bones are being driven upward, a force can be applied to the left side of the switch plate 6 to move the switch plate 6 upward, so that the fish bones can move to the right along the inclined surface at the upper end of the discharge plate 5 and enter the deodorizing chamber 7, achieving the effect of automatic discharge and continuous processing.
[0041] In practice, the sliding plate 8 is spirally arranged, and the deodorizing rotating rod 12 is hollow inside. The upper end of the deodorizing rotating rod 12 is connected to the baking soda water chamber, so that the fish bones can slide down the inclined surface of the sliding plate 8. The baking soda water is sprayed outward by the deodorizing rotating rod 12, so that the fish bones can fully contact the baking soda water during the downward movement, thereby efficiently removing the vinegar smell and fishy smell from them, and improving the quality after crushing.
[0042] In specific implementation, a rotating wheel 10 is movably installed inside the sliding plate 8, and a worm gear 9 is fixedly installed on the side of the sliding plate 8 facing the deodorizing rotating rod 12. The outer side of the deodorizing rotating rod 12 is provided with helical teeth that mesh with the worm gear 9. When the deodorizing rotating rod 12 rotates, it can drive the worm gear 9 to rotate. In turn, the worm gear 9 can drive the rotating wheel 10 to rotate via a transmission belt. When the fish bone comes into contact with the rotating wheel 10 on the sliding plate 8, it can move to the guide arc plate 11 under the action of the rotating wheel 10. This allows it to be flipped under the action of the arc surface, improving the contact efficiency with the baking soda water and thus improving the deodorization effect.
[0043] In practice, a partition plate 16 is fixedly installed inside the deodorizing rotating rod 12. The upper end of the partition plate 16 is connected to the clear water chamber, so that the lower half of the deodorizing rotating rod 12 can spray out clear water to come into contact with the fish bones, thereby cleaning the baking soda water and further improving the quality of the fish bone powder.
[0044] In practice, a blade is fixedly installed on the outside of the rotating sleeve 15. The rotating sleeve 15 is sleeved on the outside of the drive rod 3, so that the drive rod 3 can drive the rotating sleeve 15 to rotate and grind the fish bones in the crushing chamber 13.
[0045] In specific implementation, the upper and lower ends of the drive groove 4 are provided with annular grooves, and the upper and lower ends of the drive groove 4 are movably installed with inclined guide plates 17. When the drive rod 3 rotates clockwise and the clamp on the discharge plate 5 contacts the guide plate 17 from the left, the discharge plate 5 will not be able to move upward. Only when the drive rod 3 rotates counterclockwise can the discharge plate 5 move upward along the drive groove 4 under the action of the guide plate 17. This allows one power source to control both the grinding and discharge components, achieving the effect of saving energy.
[0046] In specific implementation, a movable chute 14 is provided inside the crushing chamber 13. The two sides of the rotating sleeve 15 are engaged with the movable chute 14, so that while the rotating sleeve 15 rotates to start grinding, it can move up and down along the wave-shaped trajectory of the movable chute 14, thereby further improving the grinding efficiency of fish bones.
[0047] The working principle of the functional food processing and preparation process and its processing and preparation device of the present invention is as follows.
[0048] First, the simply chopped fish bones are placed into the softening chamber 2. The drive groove 4 is spirally arranged, and an inclined filter screen is fixedly installed inside the discharge plate 5. A switch plate 6 is movably installed at the upper part of the main body 1. This allows the simply chopped fish bones to be softened by heating and pressurizing the softening chamber containing vinegar. Once softened, the drive rod 3 rotates, using the drive groove 4 to move the discharge plate 5 upwards. Simultaneously, a force is applied to the left side of the switch plate 6, causing it to move upwards, allowing the fish bones to move along the discharge plate 5. The upper inclined surface moves to the right into the deodorizing chamber 7, achieving automatic discharge and continuous processing. The material is then fed through a spiral-shaped sliding plate 8, while the deodorizing rotating rod 12 is hollow and its upper end is connected to the baking soda water chamber. This allows the fish bones to slide downwards along the inclined surface of the sliding plate 8. The baking soda water is sprayed outwards by the deodorizing rotating rod 12, ensuring the fish bones come into full contact with the water as they move downwards. This effectively removes the vinegar and fishy smell, improving the quality of the pulverized material. The material then passes through the interior of the sliding plate 8... The device is equipped with a rotating wheel 10, and a worm gear 9 is fixedly installed on the side of the sliding plate 8 facing the deodorizing rotating rod 12. The outer side of the deodorizing rotating rod 12 is provided with helical teeth that mesh with the worm gear 9. When the deodorizing rotating rod 12 rotates, it drives the worm gear 9 to rotate, which in turn drives the rotating wheel 10 via a transmission belt. This allows the fishbone to move towards the guide plate 11 under the force of the rotating wheel 10 when it contacts the rotating wheel 10 on the sliding plate 8. This allows it to be flipped under the action of the arc surface, improving the contact efficiency with the baking soda water and thus enhancing the deodorizing effect. This is achieved through the internal fixed installation of the deodorizing rotating rod 12. A partition plate 16 is installed, with its upper end connected to the water chamber. This allows the lower half of the deodorizing rotating rod 12 to spray water outwards to contact the fish bones, thereby cleaning the baking soda solution and further improving the quality of the ground fish bones. Next, a blade is fixedly installed on the outside of a rotating sleeve 15, which is sleeved on the outside of a drive rotating rod 3. This allows the drive rotating rod 3 to rotate the rotating sleeve 15, grinding the fish bones in the grinding chamber 13. Annular grooves are provided at both ends of the drive groove 4, and inclined guide plates 17 are movably installed at both ends of the drive groove 4.When the drive rod 3 rotates clockwise, causing the latch on the discharge plate 5 to contact the guide plate 17 from the left, the discharge plate 5 cannot move upwards. Only when the drive rod 3 rotates counterclockwise can the discharge plate 5 move upwards along the drive groove 4 under the action of the guide plate 17. This allows one power source to control both the grinding and discharge components, achieving energy savings. Furthermore, a movable slide groove 14 is provided inside the crushing chamber 13. The rotating sleeve 15 is fitted into the movable slide groove 14 on both sides, and the movable slide groove 14 is continuously curved and wavy. This allows the rotating sleeve 15 to move up and down along the trajectory of the movable slide groove 14 while rotating to begin grinding, further improving the grinding efficiency of fish bones.
Claims
1. A functional food processing and preparation apparatus, comprising a main body (1), characterized in that: The device body (1) has a softening chamber (2) on the upper left side inside. A drive rotating rod (3) is movably installed inside the softening chamber (2). A drive groove (4) is opened on the outside of the drive rotating rod (3). A discharge plate (5) is movably installed at the lower end of the softening chamber (2). The device body (1) has a deodorizing chamber (7) on the right side inside. A sliding plate (8) is fixedly installed on the inner wall of the deodorizing chamber (7). A deodorizing rotating rod (12) is movably installed in the middle of the deodorizing chamber (7). The device body (1) has a crushing chamber (13) at the lower end inside. A rotating sleeve (15) is movably installed inside the crushing chamber (13). The drive groove (4) is spirally arranged. A filter screen is fixedly installed on the inner side of the discharge plate (5), and the filter screen is inclined. A switch plate (6) is movably installed at the upper end of the device body (1). The sliding plate (8) is spirally arranged. The deodorizing rotating rod (12) is hollow inside. The upper end of the deodorizing rotating rod (12) is connected to the baking soda water chamber. The rotating wheel (10) is movably installed inside the sliding plate (8). The worm gear (9) is fixedly installed on the side of the sliding plate (8) facing the deodorizing rotating rod (12). The outer side of the deodorizing rotating rod (12) is provided with spiral teeth that mesh with the worm gear (9). The partition plate (16) is fixedly installed inside the deodorizing rotating rod (12). The upper end of the partition plate (16) is connected to the clear water chamber. The blade is fixedly installed on the outer side of the rotating sleeve (15). The rotating sleeve (15) is sleeved on the outer side of the driving rotating rod (3). The upper and lower ends of the driving groove (4) are provided with annular grooves. The upper and lower ends of the driving groove (4) are movably installed with inclined guide plates (17). The grinding chamber (13) is provided with a movable sliding groove (14). The two sides of the rotating sleeve (15) are fitted with the movable sliding groove (14).
2. A functional food processing and preparation process applicable to the functional food processing and preparation apparatus of claim 1, comprising the following steps: The first step is to soften the fish bones; The second step is to remove the odor from the fish bones; The third step is to grind the fish bones into powder; The first step is to soften the fish bones by using a softening cavity (2), a drive rod (3), a drive groove (4), and a discharge plate (5). The second step is to deodorize the fish bones by using a deodorizing chamber (7), a sliding plate (8), and a deodorizing rotating rod (12). The third step is to crush the fish bone powder using a crushing chamber (13) and a rotating sleeve (15).