A quick locking device for fixing overhead lines and a working method thereof
By designing a fast locking wire device for fixing overhead lines, the problem of complexity of traditional tied wires and easy to cause damage to the insulation layer is solved, and the rapid and reliable installation of insulated wires is achieved and extended service life is achieved. It is suitable for coastal high salt spray and strong ultraviolet environments.
Patent Information
- Application Number
- CN202011075691.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2020-09-24
- Filing Date
- 2020-10-10
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2040-10-10
AI Technical Summary
The traditional binding wires are complex in fixing insulated conductors and are prone to damage to the insulation layer, especially in coastal areas where salt spray and wind vibration stress corrosion leads to strands and line breaks, affecting the reliability of distribution network lines.
A fixed wire clip for fast locking wires is designed, including wire clip body and wire clip cover plate, through the structure of hinge pins and pull ring ferrule, simplifying the installation process, and improving corrosion resistance and adaptability through the use of weathering rubber pads and aluminum alloy materials.
It realizes the rapid and reliable installation of insulated wires, reduces the risk of insulating layer damage, extends the service life of insulated wires, improves the reliability of distribution network lines, and is suitable for coastal high salt spray and strong ultraviolet environments.
Smart Images

Figure CN112234560B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a quick locking device for fixing an overhead line and a working method thereof. Background Art
[0002] With the widespread use of overhead insulated conductors, more and more problems have emerged in the method of fixing insulated conductors with traditional BV binding wires. In addition to the complex construction, stress concentration at the binding site often leads to damage to the insulation layer and corrosion of exposed conductors, greatly reducing the service life of the insulated wires; especially in coastal areas, due to long-term salt spray corrosion and wind vibration stress corrosion, serious strand and wire breakage phenomena even occur at the binding site, which brings huge challenges to the operation and maintenance of distribution network lines and seriously affects the reliability of distribution network line operation.
[0003] Based on the above problems, the present invention changes the traditional binding method and proposes a fixed wire clamp for quickly locking the wire. It not only has a simple installation process and a reliable structure, but also can well protect the insulation layer of the wire and extend the service life of the insulated wire in coastal areas. Summary of the invention
[0004] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a quick locking device for fixing overhead lines and a working method thereof, which not only has a simple installation process and a reliable structure, but also can well protect the insulation layer of the conductor and extend the service life of the insulated conductor in coastal areas.
[0005] In order to solve the above technical problems, the technical solution of the present invention is: a quick locking device for fixing overhead lines, comprising a wire clamp body and a wire clamp cover plate, the wire clamp body and the front end of the wire clamp cover plate are hinged through a hinge pin, a circular arc wire groove for the insulated wire to extend left and right is provided between the wire clamp body and the wire clamp cover plate, the rear end of the wire clamp cover plate is placed in a clearance opening opened on the surface of the wire clamp body, connecting holes are opened on the wire clamp body on the left and right sides of the clearance opening, and the wire clamp cover plate is clamped by a pull ring, and the two ends are inserted into the connecting holes to connect with the wire clamp body.
[0006] Furthermore, the wire clamp body includes, from front to back, a hinge hole, a body clamp, a body connecting block and a body crimping tube. A rubber pad mounting groove is recessed downward on the surface of the body clamp. The rubber pad mounting groove is also symmetrically arranged on the wire clamp cover plate. Rubber pads are installed in the rubber pad mounting grooves. Two circular arc grooves are symmetrically arranged on the rubber pad up and down, and the circular arc grooves pass through the rubber pad from left to right.
[0007] Furthermore, the said giving way opening is opened from top to bottom on the main body connection block, the rear end of the main body connection block is fixedly connected to the main body crimping tube, and the main body crimping tube is connected and fixed to the insulating cross arm by being sleeved outside the insulating cross arm.
[0008] Furthermore, a positioning boss is fixedly provided on the end surface of the rubber pad opposite to the arc groove, and a positioning groove for installing the positioning boss is opened in the rubber pad installation groove.
[0009] Furthermore, the wire clamp cover plate includes an integrally formed cover plate clamp and a cover plate adjustment block, a cover plate adjustment block construction hole and a limit groove cooperating with the pull ring are opened on the top of the adjustment block, a number of limit grooves are arranged at intervals front and back, and all extend horizontally to the left and right, and the recessed depths of the limit grooves are not consistent; the rubber pad installation groove is recessed from bottom to top on the cover plate clamp.
[0010] Furthermore, the pull ring is in a U-shape with its opening facing downward, and both ends thereof are bent inwardly by 90 degrees so as to be inserted into the connecting hole.
[0011] Furthermore, a wire-releasing hanging ring with an elliptical long slot hole is fixedly connected to the lower end of the main body chuck, and the elliptical long slot hole passes through the wire-releasing hanging ring from left to right.
[0012] A working method of a quick locking device for fixing an overhead line is performed according to the following steps: first, a wire clamp cover is flipped upward to open, and an insulated wire is placed in a circular arc wire groove, then the wire clamp cover is closed, and a special installation tool for the wire clamp is used to penetrate into a construction hole of a cover plate adjustment block of the wire clamp cover, so that upper and lower rubber pads press the insulated wire, and then a pull ring is put on the hoop, so that the upper end of the pull ring is matched with a corresponding limit groove of the cover plate adjustment block of the wire clamp cover, and the lower end is inserted into a connecting hole, and the compression and resilience of the rubber pad are used to ensure stable matching between the pull ring and the wire clamp cover, and the installation is completed.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The rubber pad is made of weather-resistant rubber material, which effectively reduces the surface wear of the insulated wire. The wire clamp body and wire clamp cover are made of aluminum alloy and spray-painted on the surface, which improves the anti-corrosion performance of the wire clamp and better adapts to the coastal high salt fog and strong ultraviolet environment.
[0015] 2. This type of wire clamp can adapt to insulated wires with three cross-sectional specifications of 150, 185 and 240 at the same time through the cooperation of the pull ring and different limiting grooves of the wire clamp cover, which not only improves the versatility of the wire clamp, but also reduces the manufacturing cost of the wire clamp.
[0016] 3. This type of wire clamp has a reliable structure, is easy to install, and has strong versatility. Compared with the traditional fixing method of binding wires, it greatly reduces the workload of distribution network construction.
[0017] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1A schematic diagram of the structure of an embodiment of the present invention;
[0019] Figure 2 A side view of an embodiment of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the wire clamp body in an embodiment of the present invention;
[0021] Figure 4 This is a schematic diagram of the structure of the wire clamp cover plate in an embodiment of the present invention;
[0022] Figure 5 Schematic diagram of the structure of the pull ring in an embodiment of the present invention;
[0023] Figure 6 Schematic diagram of the structure of the rubber pad in an embodiment of the present invention.
[0024] In the figure: 1-clip body, 2-clip cover, 3-hinge pin, 4-insulated wire, 5-arc wire groove, 6-giving way, 7-connecting hole, 8-pull ring, 9-hinge hole, 10-body clamp, 11-body connecting block, 12-body crimping tube, 13-rubber pad installation groove, 14-rubber pad, 15-insulating cross arm, 16-positioning boss, 17-positioning groove, 18-cover clamp, 19-cover adjustment block, 20-cover adjustment block construction hole, 21-limiting groove, 22-elliptical long slot hole, 23-wire hanging ring. DETAILED DESCRIPTION
[0025] In order to make the above features and advantages of the present invention more clearly understood, embodiments are given below with reference to the accompanying drawings for detailed description.
[0026] like Figures 1 to 6 As shown, a quick locking device for fixing overhead lines comprises a wire clamp body 1 and a wire clamp cover plate 2. The wire clamp body and the front end of the wire clamp cover plate are hinged through a hinge pin 3, and a circular arc wire groove 5 for the insulated wire 4 to extend left and right is provided between the wire clamp body and the wire clamp cover plate. The rear end of the wire clamp cover plate is placed in a clearance opening 6 opened on the surface of the wire clamp body, and connecting holes 7 are opened on the wire clamp body on the left and right sides of the clearance opening. The wire clamp cover plate is clamped by a pull ring 8, and the two ends are inserted into the connecting holes and connected to the wire clamp body for limiting.
[0027] In an embodiment of the present invention, the wire clamp body includes, from front to back, a hinge hole 9, a body clamp 10, a body connecting block 11 and a body crimping tube 12. A rubber pad installation groove 13 is recessed downward on the surface of the body clamp. The rubber pad installation groove is also symmetrically arranged on the wire clamp cover plate. Rubber pads 14 are installed in the rubber pad installation grooves. Two circular arc grooves are symmetrically arranged on the rubber pad up and down. The circular arc grooves pass through the rubber pads from left to right. The rubber pads are made of rubber material with strong weather resistance, which effectively reduces the surface wear of the insulated wire. The wire clamp body and the wire clamp cover plate are made of aluminum alloy and are sprayed on the surface to improve the corrosion resistance of the wire clamp and better adapt to the coastal environment of high salt fog and strong ultraviolet rays.
[0028] In the embodiment of the present invention, the clearance opening is opened from top to bottom on the main body connection block, the rear end of the main body connection block is fixedly connected to the main body crimping tube, and the main body crimping tube is connected and fixed to the insulating cross arm 15 by being sleeved outside the insulating cross arm 15.
[0029] In the embodiment of the present invention, a positioning boss 16 is fixedly provided on the end surface of the rubber pad opposite to the arc groove, and a positioning groove 17 for installing the positioning boss is provided in the rubber pad installation groove.
[0030] In an embodiment of the present invention, the wire clamp cover plate includes an integrally formed cover plate clamp 18 and a cover plate adjustment block 19. A cover plate adjustment block construction hole 20 and a limit groove 21 cooperating with the pull ring are provided on the top of the adjustment block. A plurality of limit grooves are arranged at intervals in the front and rear, and all extend horizontally to the left and right, and the recessed depths of the limit grooves are not consistent; the rubber pad installation groove is recessed from bottom to top on the cover plate clamp.
[0031] In an embodiment of the present invention, the pull ring is in a U-shape with its opening facing downward, and both ends thereof are bent inward by 90 degrees so as to be inserted into the connecting hole.
[0032] In the embodiment of the present invention, a wire-releasing hanging ring 23 with an elliptical long slot hole 22 is fixedly connected to the lower end of the main body chuck, and the elliptical long slot hole passes through the wire-releasing hanging ring from left to right.
[0033] The invention discloses a working method of a quick locking device for fixing an overhead line, and the method is performed in the following steps: when in use, first flip the wire clamp cover plate upward to open it, put the insulated wire into the arc wire groove, then close the wire clamp cover plate, use a special installation tool for the wire clamp to penetrate the construction hole of the cover plate adjustment block of the wire clamp cover plate, so that the upper and lower rubber pads press the insulated wire, and then put a pull ring on the hoop, so that the upper end of the pull ring is matched with the corresponding cover plate adjustment block limit groove of the wire clamp cover plate, and the lower end is inserted into the connection hole, and the compression and rebound force of the rubber pad is used to ensure the stable match between the pull ring and the wire clamp cover plate, and the installation is completed. Under the premise of ensuring reliable and stable use, the quick locking and fixing of the wire clamp can reduce the damage to the insulation layer of the insulated wire, increase the service life of the insulated wire, and reduce the distribution network operation and maintenance cost.
[0034] The present invention is not limited to the above-mentioned best implementation mode. Anyone can derive other various forms of quick locking devices for fixing overhead lines and working methods thereof under the enlightenment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
Claims
1. A quick locking device for fixing an overhead line, characterized in that: It comprises a wire clamp body and a wire clamp cover plate, wherein the wire clamp body and the front end of the wire clamp cover plate are hingedly connected through a hinge pin, and a circular arc wire groove for the insulated wire to extend left and right is arranged between the wire clamp body and the wire clamp cover plate, and the rear end of the wire clamp cover plate is placed in a clearance opening opened on the surface of the wire clamp body, and connecting holes are opened on the wire clamp body on the left and right sides of the clearance opening, and the wire clamp cover plate is clamped by a pull ring, and the two ends are inserted into the connecting holes to connect with the wire clamp body; The wire clamp body includes a hinge hole, a body clamp, a body connection block and a body crimping tube in sequence from front to back, a rubber pad installation groove is recessed downward on the surface of the body clamp, and the rubber pad installation groove is also symmetrically arranged on the wire clamp cover plate, and rubber pads are installed in the rubber pad installation grooves, and two arc grooves are symmetrically arranged on the rubber pad from top to bottom, and the arc grooves pass through the rubber pad from left to right; The said yielding opening is opened from top to bottom on the main body connection block, the rear end of the main body connection block is fixedly connected to the main body crimping tube, and the main body crimping tube is connected and fixed to the insulating cross arm by being sleeved outside the insulating cross arm; The end surface of the rubber pad opposite to the arc groove is fixed with a positioning boss, and the rubber pad installation groove is provided with a positioning groove for the positioning boss to be installed; The wire clamp cover plate includes an integrally formed cover plate clamp and a cover plate adjustment block. The top of the adjustment block is provided with a cover plate adjustment block construction hole and a limit groove matched with the pull ring. The limit grooves are arranged at intervals in front and back and extend horizontally from left to right. The recessed depths of the limit grooves are not consistent. The rubber pad installation groove is recessed from bottom to top on the cover plate clamp. The pull ring is in a U-shape with its opening facing downwards, and both ends thereof are bent inwards by 90 degrees so as to be inserted into the connecting hole.
2. A quick locking device for fixing an overhead line according to claim 1, characterized in that: The lower end of the body chuck is fixedly connected with a wire-releasing hanging ring with an elliptical long slot hole, and the elliptical long slot hole passes through the wire-releasing hanging ring from left to right.
3. A method for operating a quick locking device for fixing an overhead line, characterized in that: A quick locking device for fixing overhead lines as described in any one of claims 1-2 is used, and the following steps are followed: first, the wire clamp cover is flipped upward to open, and the insulated wire is placed in the circular arc wire groove, then the wire clamp cover is closed, and a special installation tool for the wire clamp is used to insert the cover adjustment block construction hole of the wire clamp cover so that the upper and lower rubber pads press the insulated wire, and then the pull ring is clamped so that the upper end of the pull ring cooperates with the corresponding cover adjustment block limit groove of the wire clamp cover, and the lower end is inserted into the connecting hole, and the compression rebound force of the rubber pad is used to ensure the stable cooperation between the pull ring and the wire clamp cover to complete the installation.
Citation Information
Patent Citations
Rapid locking device for fixing overhead line
CN213341579U