A fully automatic waist-sealing system and waist-sealing method for knitted socks
By designing a fully automatic waist seal system, the problems of low efficiency and poor adaptability of waist seals in existing knitted sock packaging are solved, and an efficient and automated waist seal process is achieved, reducing production and operation costs.
Patent Information
- Application Number
- CN202011271491.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-13
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2040-11-13
Smart Images

Figure CN112520099B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of knitted socks packaging, and in particular to a fully automatic waist-sealing system and a waist-sealing method for knitted socks. Background Art
[0002] Knitted socks are a necessity in daily life. After knitting, sewing, shaping and other production processes, knitted socks need to be packaged before they can be circulated in the market. In the process of knitted sock packaging, different sizes of waistband paper cards are used according to the thickness and width of the knitted socks. The waistband paper cards are folded vertically once and horizontally twice to wrap single or multiple packages of knitted socks, and then the waistband paper cards are taped together. This process is called waist sealing. The knitted socks after waist sealing are then bagged. Therefore, the waist seal of knitted socks is an important part of knitted sock packaging, which determines the quality of knitted sock packaging. Summary of the invention
[0003] The purpose of the present invention is to provide a fully automatic waist seal system for knitted socks.
[0004] The technical solution of the present invention is: a fully automatic waist seal system for knitted socks, comprising an electric control box arranged between a feeding belt line mechanism group and a unloading belt line mechanism group, a mounting frame fixed on the electric control box, a control screen cantilever box group, a feeding belt line mechanism group, and a unloading belt line mechanism group, a belt upper paper folding mechanism group, a belt paper card conveying mechanism group, and a belt labeling mechanism group are fixedly installed on one side of the mounting frame close to the control screen cantilever box group, the belt labeling mechanism group is arranged on the left side of the belt upper paper folding mechanism group, a knitted socks waist belt mechanism group mounting seat is fixedly installed on the other side of the mounting frame, a knitted fabric waist belt mechanism and a double-sided adhesive paper rejection mechanism group are fixedly installed on the knitted socks waist belt mechanism group mounting seat, a knitted socks waist seal transmission belt line group and a belt lower sealing left roller are arranged between the belt labeling mechanism group and the double-sided adhesive paper rejection mechanism group The knitted socks waist seal conveyor belt line group is arranged between the feeding belt line mechanism group and the unloading belt line mechanism group, the waistband lower sealing left roller group mechanism and the waistband lower sealing right roller group mechanism are arranged relatively below the knitted socks waist seal conveyor belt line group, the control screen cantilever box group is electrically connected with the feeding belt line mechanism group, the waistband upper paper folding mechanism group, the knitted fabric waistband mechanism, the waistband paper card handling mechanism group, the waistband labeling mechanism group, the double-sided adhesive paper rejection mechanism group, the knitted socks waist seal conveyor belt line group, the waistband lower sealing left roller group mechanism, the waistband lower sealing right roller group mechanism, and the unloading belt line mechanism group; the double-sided adhesive paper rejection mechanism group is arranged at the discharge port of the knitted fabric waistband mechanism, and the knitted socks waist seal conveyor belt line group is arranged between the waistband upper paper folding mechanism group and the double-sided adhesive paper rejection mechanism group.
[0005] A further technical solution is that a left shaping mechanism and a right shaping mechanism are arranged opposite to each other at one end of the knitted sock waist belt conveyor belt line group close to the feeding belt line mechanism group, and the left shaping mechanism and the right shaping mechanism are fixedly mounted on the electric control box.
[0006] A further technical solution is that the end of the unloading belt line mechanism group is provided with a relatively arranged waistband bonding sock pushing mechanism group and a knitted sock flipping mechanism group, and the waistband bonding sock pushing mechanism group and the knitted sock flipping mechanism group are fixedly mounted on the electric control box.
[0007] A further technical solution is that the knitted sock waist belt conveyor belt line group includes a left conveyor belt line group and a right conveyor belt line group arranged along the conveying direction, the driving wheels of the left conveyor belt line group and the right conveyor belt line group are fixedly installed on the same motor through a chain, the adjacent ends of the left conveyor belt line group and the right conveyor belt line group are provided with an opening and closing mechanism and a lower paper folding shaping plate, and the opening and closing directions of the two opening and closing mechanisms are opposite, and a knitted sock waist belt positioning mechanism group is fixedly installed on the side of one end of the left conveyor belt line group close to the right conveyor belt line group, the knitted sock waist belt positioning mechanism group includes a positioning seat fixedly installed on the synchronous belt through a clamping plate, and a positioning plate fixed on the positioning seat through a rotating shaft, the rotating shaft is driven by a rotating motor fixedly installed on the positioning seat, and the positioning plate is suspended above the opening and closing mechanism of the right conveyor belt line group.
[0008] A further technical solution is a method for performing waist sealing using a fully automatic waist sealing system for knitted socks, which specifically comprises the following steps:
[0009] (1) The knitted socks are placed on the feeding belt line mechanism group, and the feeding belt line mechanism group transmits them to the knitted sock waist seal conveyor belt line group; at the same time, the knitted fabric waist belt feeding mechanism starts to work, and transmits the waist belt paper cards one by one to the double-sided adhesive paper removal mechanism group, and the double-sided adhesive paper removal mechanism group removes the double-sided adhesive release paper of the waist belt paper cards, and the knitted sock waist seal conveyor belt line group transmits the waist belt paper cards after the release paper is removed to the waist belt upper paper folding mechanism group;
[0010] (2) When the knitted socks are transmitted to the knitted sock waistband positioning mechanism group, the knitted sock waistband positioning mechanism limits the position of the knitted socks, and the two conveyor belts of the knitted sock waistband conveyor belt line group are opened in opposite directions. The opening and closing distance between the two conveyor belts is set by the program to be the width of the waistband paper card; the lower paper folding shaping plate moves upward to the level of the conveyor belt;
[0011] (3) The paper folding mechanism group on the belt starts to work, the paper folding mechanism group on the belt sucks the belt paper card, and the belt labeling mechanism group on the left side of the paper folding mechanism on the belt labels the left end of the belt paper card. The labeled belt paper card is placed on the knitted socks by the paper folding mechanism group on the belt and pressed tightly. At the same time, the two-way adjustment screw rod assembly of the paper folding mechanism group on the belt starts to work according to the width of the knitted socks. The left width adjustment assembly and the right width adjustment assembly of the paper folding mechanism group on the belt move towards each other and act on the left and right sides of the belt paper card on the knitted socks from top to bottom to press it tightly and bend the belt paper card downward 90° from both sides;
[0012] (4) The right roller assembly mechanism of the waistband seal under the knitted socks acts on the right side of the waistband paper card on the knitted socks, and then the roller of the left roller assembly mechanism of the waistband seal moves to the left side of the paper card so that the left folded paper end of the paper card is attached to the bottom of the knitted socks. At this time, the rollers on both sides are close to the paper card to ensure that the paper card will not be offset during the folding process; the right roller assembly mechanism of the waistband seal and the left roller assembly mechanism of the waistband seal move to the right synchronously, and the left folded paper end of the paper card is fixed to the right folded paper end of the paper card through the sticker at the end of the left folded paper end, so as to realize the packaging of the waistband;
[0013] (5) After folding is completed, the paper folding mechanism group on the waistband is reset; the knitted sock waistband conveyor belt line group is reset, and the knitted sock waistband positioning mechanism group is reset;
[0014] (6) The knitted sock waistband conveyor belt line group continues to convey the knitted socks to the unloading belt line mechanism group. The end waistband bonding sock pushing mechanism group of the unloading belt line mechanism group pushes the knitted socks to the knitted sock flipping mechanism group, and finally completes the packaging of the knitted socks.
[0015] Beneficial effects of the present invention:
[0016] The present invention provides a fully automatic waist seal system for knitted socks. A feeding belt line mechanism group, a knitted sock waist seal transmission belt line group, and a unloading belt line mechanism group constitute an automatic transmission line for knitted socks; a waistband paper card conveying mechanism group, a double-sided adhesive paper rejecting mechanism group, and a knitted fabric waistband feeding mechanism constitute an automatic transmission line for waistband paper cards. The waist seal efficiency of knitted socks is greatly improved by synchronously conveying knitted socks and waistband paper cards. At the same time, the waistband paper card conveying mechanism group and the waistband paper folding mechanism group in the present invention can be suitable for packaging waistband paper cards of knitted socks of different sizes and thicknesses, thereby effectively reducing production and operating costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention;
[0018] Figure 2 It is a structural schematic diagram of another angle of the present invention;
[0019] Figure 3 for Figure 1 Schematic diagram of the structure of the positioning mechanism group for the middle knitted sock belt
[0020] Figure 4 For Figure 1 Schematic diagram of the structure below the conveyor belt line group of the middle knitted sock waist seal
[0021] Figure 5 For Figure 1 Schematic diagram of the structure of the paper folding mechanism group on the belt
[0022] Among them, 1. Electric control box, 2. Installation frame, 3. Control screen cantilever box group, 4. Loading belt line mechanism group, 5. Unloading belt line mechanism group, 6. Paper folding mechanism group on the belt, 7. Belt paper card handling mechanism group, 8. Belt labeling mechanism group, 9. Installation seat of the knitted sock belt feeding mechanism group, 10. Knitted fabric belt feeding mechanism, 11. Double-sided adhesive paper removal mechanism group, 12. Conveyor belt line group of the knitted sock waist seal, 13. Left roller group mechanism for the lower seal of the belt, 14. Right roller group mechanism for the lower seal of the belt, 15. Left conveyor belt line group, 16. Right conveyor belt line group, 17. Opening and closing mechanism, 18. Positioning mechanism group for the knitted sock belt, 19. Positioning seat, 20. Positioning plate, 21. Left shaping mechanism, 22. Right shaping mechanism, 23. Belt bonding and sock pushing mechanism group, 24. Knitted sock flipping mechanism group, 25. Suction cup assembly, 26. Width adjustment assembly, 27. Bidirectional adjustment screw rod group, 28. Left width adjustment assembly, 29. Right width adjustment assembly. Specific implementation mode
[0023] The present invention will be further elaborated and understood through non-restrictive embodiments below.
[0024] Such as Figure 1-5As shown, the present invention provides a fully automatic waist seal system for knitted socks, comprising an electric control box 1 arranged between a feeding belt line mechanism group 4 and a feeding belt line mechanism group 5, a mounting frame 2 fixed on the electric control box 1, a control screen cantilever box group 3, a feeding belt line mechanism group 4, and a feeding belt line mechanism group 5, a waist belt upper paper folding mechanism group 6, a waist belt paper card conveying mechanism group 7, and a waist belt labeling mechanism group 8 are fixedly installed on one side of the mounting frame 2 close to the control screen cantilever box group 3, and the waist belt labeling mechanism group 8 is arranged on the left side of the waist belt upper paper folding mechanism group 6, and a knitted socks waist belt mechanism group mounting seat 9 is fixedly installed on the other side of the mounting frame 2, and a knitted fabric waist belt mechanism 10 and a double-sided adhesive paper rejection mechanism group 11 are fixedly installed on the knitted socks waist seal transmission belt line group 12, a waist belt lower sealing left roller group mechanism 13, and a waist belt labeling mechanism group 8 are fixedly installed between the waist belt labeling mechanism group 8 and the double-sided adhesive paper rejection mechanism group 11. The lower sealing right roller group mechanism 14, the knitted socks waist seal conveyor belt line group 12 is arranged between the feeding belt line mechanism group 13 and the unloading belt line mechanism group 14; the waistband lower sealing left roller group mechanism 13 and the waistband lower sealing right roller group mechanism 14 are arranged relative to the lower part of the knitted socks waist seal conveyor belt line group 12, the control screen cantilever box group 3 and the feeding belt line mechanism group 4, the waistband upper paper folding mechanism group 6, the knitted fabric waistband mechanism 10, and the waistband paper card handling mechanism group 7. Belt labeling mechanism group 8, double-sided adhesive paper removal mechanism group 11, knitted socks waist seal conveyor belt line group 12, belt lower sealing left roller group mechanism 13, belt lower sealing right roller group mechanism 14, and unloading belt line mechanism group 5 are electrically connected; the double-sided adhesive paper removal mechanism group 11 is arranged at the discharge port of the knitted fabric belt feeding mechanism 10, and the knitted socks waist seal conveyor belt line group 12 is arranged between the belt upper paper folding mechanism group 6 and the double-sided adhesive paper removal mechanism group 11.
[0025] The knitted sock waist belt conveyor belt line group 12 includes a left conveyor belt line group 15 and a right conveyor belt line group 16 arranged along the conveying direction. Since the driving wheels of the left conveyor belt line group and the right conveyor belt line group are fixedly installed on the same motor through a chain, the transmission directions of the left conveyor belt line group and the right conveyor belt line group are the same. The adjacent ends of the left conveyor belt line group 15 and the right conveyor belt line group 16 are both provided with an opening and closing mechanism 17 and a lower paper folding shaping plate. The opening and closing directions of the two opening and closing mechanisms 17 are opposite. A knitted sock waist belt positioning mechanism group 18 is fixedly installed on the side of one end of the left conveyor belt line group 15 close to the right conveyor belt line group 16. The knitted sock waist belt positioning mechanism group 18 includes a positioning seat 19 fixedly installed on the synchronous belt through a clamping plate. By adjusting the position of the positioning seat 19 on the synchronous belt, it can be suitable for knitted socks of different models; a positioning plate 20 fixed on the positioning seat 19 through a rotating shaft, the rotating shaft is driven by a rotating motor fixedly installed on the positioning seat, and the positioning plate 20 is suspended above the opening and closing mechanism 17 of the right conveyor belt line group 16.
[0026] The knitted sock waist belt conveyor belt line group 12 is provided with a relatively arranged left shaping mechanism 21 and a right shaping mechanism 22 at one end close to the feeding belt line mechanism group 4; the left shaping mechanism 21 and the right shaping mechanism 22 are fixedly installed on the electric control box 1; the end of the unloading belt line mechanism group 5 is provided with a relatively arranged waistband bonding sock pushing mechanism group 23 and a knitted sock turning mechanism group 24, and the waistband bonding sock pushing mechanism group 23 and the knitted sock turning mechanism group 24 are fixedly installed on the electric control box 1.
[0027] According to a method for performing waist sealing by a fully automatic waist sealing system for knitted socks, the specific working process of the present invention is as follows:
[0028] The knitted socks are transmitted to the knitted sock waist seal conveyor belt line group 12 through the feeding belt line mechanism group 4. The left shaping mechanism 21 and the right shaping mechanism 22 on both sides of the knitted sock waist seal conveyor belt line group 12 shape the knitted socks so that their placement direction is parallel to the conveying direction of the knitted sock waist seal conveyor belt line group 12.
[0029] When the knitted socks are transmitted to the knitted socks waistband positioning mechanism group 18 above the knitted socks waistband conveyor belt line group 12, the positioning plate 20 rotates under the action of the rotating motor to limit the position of the knitted socks, and the two opening and closing mechanisms 17 of the knitted socks waistband conveyor belt line group 12 open in opposite directions. The opening and closing distance between the two opening and closing mechanisms 17 is set by the program to be the width of the waistband paper card, and the lower paper folding shaping plate moves upward to the horizontal height of the conveyor belt.
[0030] The knitted fabric waistband feeding mechanism 10 starts to work, and transmits the waistband paper cards one by one to the double-sided adhesive paper removal mechanism group 11. The double-sided adhesive paper removal mechanism group 11 removes the double-sided adhesive release paper of the waistband paper cards. The knitted sock waistband conveyor belt line group 12 transmits the waistband paper cards after the release paper is removed to the waistband paper folding mechanism group 6. The waistband paper folding mechanism group 6 starts to work, and the suction cup assembly 25 of the waistband paper folding mechanism group 6 sucks the waistband paper cards. At this time, the waistband labeling mechanism group 8 performs labeling on the ends of the waistband paper cards. After labeling, the belt folding mechanism group 6 places the belt paper card on the knitted socks and presses it tightly. At the same time, the two-way adjustment screw rod group 27 of the belt folding mechanism group 6 starts to work according to the width of the knitted socks. The left width adjustment component 28 and the right width adjustment component 29 of the belt folding mechanism group 6 move toward each other. The left and right width adjustment components move toward each other and act on the left and right sides of the belt paper card on the knitted socks from top to bottom to press it tightly and bend the belt paper card downward by 90° from both sides.
[0031] The right roller assembly mechanism 14 of the waistband seal under the knitted socks acts on the right side of the waistband paper card on the knitted socks, and then the left roller assembly mechanism 13 of the waistband seal acts on the left side of the waistband paper card on the knitted socks. At this time, the rollers on both sides are tightly pressed against the paper card to ensure that the paper card will not be offset during the folding process; the right roller assembly mechanism 14 of the waistband seal and the left roller assembly mechanism 13 of the waistband seal move to the right synchronously, and the left folded paper end of the paper card is fixed to the right folded paper end of the paper card through the sticker at the end of the left folded paper end, so as to realize the packaging of the waist seal;
[0032] The belt folding mechanism group 6 is reset; the opening and closing mechanism 17 is reset, and the knitted socks belt positioning mechanism group 18 is reset;
[0033] The knitted socks with waistbands are further conveyed to the unloading belt line mechanism group 5 through the knitted sock waistband conveyor belt line group 12. The end waistband bonding sock pushing mechanism group 23 of the unloading belt line mechanism group 5 pushes the knitted socks to the knitted sock flipping mechanism group 24, and finally completes the packaging of the knitted socks.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fully automatic waist seal system for knitted socks, comprising an electric control box arranged between a feeding belt line mechanism group and a unloading belt line mechanism group, a mounting frame fixed on the electric control box, a control screen cantilever box group, a feeding belt line mechanism group, and an unloading belt line mechanism group, Features: The side of the mounting frame close to the control screen cantilever box group is fixedly installed with a belt upper paper folding mechanism group, a belt paper card conveying mechanism group, and a belt labeling mechanism group; the belt labeling mechanism group is arranged on the left side of the belt upper paper folding mechanism group; the other side of the mounting frame is fixedly installed with a knitted socks belt mechanism group mounting seat; the knitted socks belt mechanism and the double-sided adhesive paper removal mechanism group are fixedly installed on the knitted socks belt mechanism group mounting seat; the knitted socks waist seal transmission belt line group, the belt lower sealing left roller group mechanism, and the belt lower sealing right roller group mechanism are arranged between the belt labeling mechanism group and the double-sided adhesive paper removal mechanism group; the knitted socks waist seal transmission belt line group is arranged on the feeding belt line mechanism group and the unloading belt line mechanism group. Between the mechanism groups, the left roller group mechanism of the lower belt seal and the right roller group mechanism of the lower belt seal are arranged below the conveyor belt line group of the knitted socks waist seal, and the control screen cantilever box group is electrically connected with the feeding belt line mechanism group, the upper paper folding mechanism group of the belt, the knitted fabric waist belt mechanism, the waist belt paper card handling mechanism group, the waist belt labeling mechanism group, the double-sided adhesive paper rejection mechanism group, the knitted socks waist seal conveyor belt line group, the lower belt seal left roller group mechanism, the lower belt seal right roller group mechanism, and the unloading belt line mechanism group; the double-sided adhesive paper rejection mechanism group is arranged at the discharge port of the knitted fabric waist belt mechanism, and the knitted socks waist seal conveyor belt line group is arranged between the upper paper folding mechanism group of the belt and the double-sided adhesive paper rejection mechanism group; The knitted sock waist belt conveyor belt line group includes a left conveyor belt line group and a right conveyor belt line group arranged along the conveying direction, the driving wheels of the left conveyor belt line group and the right conveyor belt line group are fixedly installed on the same motor through a chain, the adjacent ends of the left conveyor belt line group and the right conveyor belt line group are provided with an opening and closing mechanism and a lower paper folding shaping plate, and the opening and closing directions of the two opening and closing mechanisms are opposite, and a knitted sock waist belt positioning mechanism group is fixedly installed on the side of the left conveyor belt line group close to one end of the right conveyor belt line group, the knitted sock waist belt positioning mechanism group includes a positioning seat fixedly installed on the synchronous belt through a clamping plate, a positioning plate fixed on the positioning seat through a rotating shaft, the rotating shaft is driven by a rotating motor fixedly installed on the positioning seat, the positioning plate is suspended above the opening and closing mechanism of the right conveyor belt line group, and the lower paper folding shaping plate moves upward to the level of the left and right conveyor belt line groups.
2. A fully automatic waist seal system for knitted socks according to claim 1, Features: The knitted sock waist belt conveyor belt line group is provided with a left shaping mechanism and a right shaping mechanism which are arranged oppositely at one end close to the feeding belt line mechanism group. The left shaping mechanism and the right shaping mechanism are fixedly mounted on the electric control box.
3. The fully automatic waist seal system for knitted socks according to claim 1, Features: The end of the unloading belt line mechanism group is provided with a waistband bonding socks pushing mechanism group and a knitted socks turning mechanism group which are arranged opposite to each other. The waistband bonding socks pushing mechanism group and the knitted socks turning mechanism group are fixedly installed on the electric control box.
4. A method for waist sealing using the fully automatic waist sealing system for knitted socks as claimed in claim 2, Features: The specific steps include: (1) The knitted socks are placed on the feeding belt line mechanism group, and the feeding belt line mechanism group transmits them to the knitted sock waist seal conveyor belt line group; at the same time, the knitted fabric waist belt feeding mechanism starts to work, and transmits the waist belt paper cards one by one to the double-sided adhesive paper removal mechanism group, and the double-sided adhesive paper removal mechanism group removes the double-sided adhesive release paper of the waist belt paper cards, and the knitted sock waist seal conveyor belt line group transmits the waist belt paper cards after the release paper is removed to the waist belt upper paper folding mechanism group; (2) When the knitted socks are transmitted to the knitted socks waistband positioning mechanism group, the knitted socks waistband positioning mechanism limits the position of the knitted socks, and the left and right conveyor belt line groups of the knitted socks waistband conveyor belt line group are opened in opposite directions. The opening and closing distance between the left and right conveyor belt line groups is set by the program to be the width of the waistband paper card; the lower paper folding shaping plate moves upward to the level of the left and right conveyor belt line groups; (3) The paper folding mechanism group on the belt starts to work, the paper folding mechanism group on the belt sucks the belt paper card, and the belt labeling mechanism group on the left side of the paper folding mechanism on the belt labels the left end of the belt paper card. The labeled belt paper card is placed on the knitted socks by the paper folding mechanism group on the belt and pressed tightly. At the same time, the two-way adjustment screw rod assembly of the paper folding mechanism group on the belt starts to work according to the width of the knitted socks. The left width adjustment assembly and the right width adjustment assembly of the paper folding mechanism group on the belt move towards each other and act on the left and right sides of the belt paper card on the knitted socks from top to bottom to press it tightly and bend the belt paper card downward 90° from both sides; (4) The right roller assembly mechanism of the waistband seal under the knitted socks acts on the right side of the waistband paper card on the knitted socks, and then the roller of the left roller assembly mechanism of the waistband seal moves to the left side of the paper card so that the left folded paper end of the paper card is attached to the bottom of the knitted socks. At this time, the rollers on both sides are close to the paper card to ensure that the paper card will not be offset during the folding process; the right roller assembly mechanism of the waistband seal and the left roller assembly mechanism of the waistband seal move to the right synchronously, and the left folded paper end of the paper card is fixed to the right folded paper end of the paper card through the sticker at the end of the left folded paper end, so as to realize the packaging of the waistband; (5) After folding is completed, the paper folding mechanism group on the waistband is reset; the knitted sock waistband conveyor belt line group is reset, and the knitted sock waistband positioning mechanism group is reset; (6) The knitted sock waistband conveyor belt line group continues to convey the knitted socks to the unloading belt line mechanism group. The end waistband bonding sock pushing mechanism group of the unloading belt line mechanism group pushes the knitted socks to the knitted sock flipping mechanism group, and finally completes the packaging of the knitted socks.
Citation Information
Patent Citations
Automatic waist paper wrapping and automatic labeling integrated machine for greeting card
CN110092234A
Full-automatic waist sealing system for knitted socks
CN214776805U