Method, device, storage medium and electronic device for determining failure risk of event

By automatically matching process templates and failure mode information, and calculating characteristic values ​​to determine failure risk, the problem of failure risk in the prior art cannot be quickly and accurately determined, and effective rectification of product design and production methods is achieved.

CN114169176BActive Publication Date: 2025-01-07CAXA TECH
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Patent Information

Application Number
CN202111518791.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-13
Publication Date
2025-01-07
Estimated Expiration
2041-12-13

AI Technical Summary

Technical Problem

The failure risk in the production process cannot be quickly and accurately determined in the prior art, resulting in the enterprise taking unnecessary losses.

Method used

By obtaining the process template and failure mode information of the target event, performing automatic matching and characteristic value calculations, generating a risk judgment template, and automatically comparing it to determine the failure risk result.

Benefits of technology

It achieves rapid and accurate results of failure risk in product production, thereby rectifying product design and production methods and reducing the generation of defective products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a method, device, storage medium and electronic device for determining the failure risk of an event. The method includes: obtaining a process template corresponding to a target event, and multiple failure mode information corresponding to the target event; matching multiple failure mode information with process information in the process template to obtain a target template, and determining the failure index value corresponding to each failure mode information; obtaining the characteristic value corresponding to the failure mode information matched by each process in the target event, comparing each characteristic value with the failure index value corresponding to the failure mode information, obtaining multiple comparison results, and determining the failure risk result of the target event based on the multiple comparison results. Through the present application, the problem that the failure risk in the product production process cannot be obtained quickly and accurately in the related art is solved.
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Description

Technical Field

[0001] The present application relates to the field of failure risk determination, and in particular, to a method, device, storage medium and electronic device for determining the failure risk of an event. Background Art

[0002] When modern factories produce products, it is necessary to conduct potential failure mode analysis on the production line design and production process corresponding to each product. Through potential failure mode analysis, the places where problems may occur during the production of the product are listed one by one. Then, by analyzing the data generated during the production of each product, the failure risk of the production line design and production process corresponding to the product is obtained, so as to improve the product's assembly line design and production process in time, so that the process can proceed smoothly, avoid producing more defective products, and reduce the company's losses.

[0003] However, the current method of conducting potential failure mode analysis on production line design and production process is usually for process personnel to manually compile failure mode analysis tables. During the compilation process, the failure modes need to be filled in the potential failure mode analysis table one by one, and the production data needs to be manually summarized and analyzed to finally obtain the corresponding failure risk of the product. However, the manual compilation method is mostly based on manual experience, and errors may occur in the design of failure modes. At the same time, errors may occur in the analysis results of production data analysis, resulting in incorrect judgment of the failure risk of the product production process, causing the company to bear unnecessary losses.

[0004] With regard to the problem that related technologies cannot quickly and accurately obtain the failure risk in the product production process, no effective solution has been proposed so far. Summary of the invention

[0005] The present application provides a method, device, storage medium and electronic device for determining the failure risk of an event to solve the problem in the related art that the failure risk in the product production process cannot be obtained quickly and accurately.

[0006] According to one aspect of the present application, a method for determining the failure risk of an event is provided. The method includes: obtaining a process template corresponding to a target event, and multiple failure mode information corresponding to the target event, wherein the process template includes the process information required to complete the target event, and the failure mode information is used to characterize the failure phenomenon information corresponding to the process of the target event; matching the multiple failure mode information with the process information in the process template to obtain the target template, and determining the failure index value corresponding to each failure mode information; obtaining the characteristic value corresponding to the failure mode information matched by each process in the target event, comparing each characteristic value with the failure index value corresponding to the failure mode information, obtaining multiple comparison results, and determining the failure risk result of the target event based on the multiple comparison results.

[0007] Optionally, obtaining a process template corresponding to a target event and multiple failure mode information corresponding to the target event includes: identifying keywords of the target event; searching a first database for a process template corresponding to the keyword, wherein the first database stores multiple process templates, and each process template contains preset process information; searching a second database for failure mode information corresponding to the keyword, and obtaining multiple failure mode information corresponding to the target event, wherein the second database stores multiple failure mode information.

[0008] Optionally, each eigenvalue includes multiple sub-eigenvalues, and each eigenvalue is compared with the failure index value corresponding to the failure mode information to obtain multiple comparison results, including: multiplying all sub-eigenvalues ​​in the same eigenvalue to obtain a target eigenvalue, and comparing the target eigenvalue with the failure index value corresponding to the eigenvalue to obtain a comparison result.

[0009] Optionally, determining the failure indicator value corresponding to each failure mode information includes: obtaining all failure mode information in the target template, and obtaining a preset template containing at least all failure mode information from a third database to obtain a standard template, wherein the third database stores multiple preset templates, each preset template includes preset process information, preset failure mode information and a failure indicator value corresponding to each preset failure mode information, and each failure indicator value includes multiple sub-indicator values; obtaining the failure indicator values ​​corresponding to all failure mode information in the target template from the standard template; each characteristic value includes multiple sub-characteristic values, and each characteristic value is compared with the failure indicator value corresponding to the failure mode information to obtain multiple comparison results, including: determining the sub-indicator value of each sub-characteristic value in each characteristic value under the corresponding failure indicator value, and comparing each sub-characteristic value with the corresponding sub-indicator value to obtain a group of sub-comparison results, and determining a group of sub-comparison results as one comparison result.

[0010] Optionally, in the process of acquiring all failure mode information in the target template and acquiring a preset template at least including all failure mode information from the third database, if the preset template at least including all failure mode information cannot be acquired, an alarm message is generated.

[0011] Optionally, after matching multiple failure mode information with process information in the process template to obtain a target template, the method further includes: determining whether a matching result between each process information and the matched failure mode information is correct; if the matching result is incorrect, obtaining target process information and target failure mode information corresponding to the matching result, deleting the target failure mode information, and re-obtaining the failure mode information from the second database based on the target process information, adding the acquired failure mode information to the target template to obtain an updated target template.

[0012] Optionally, after determining the failure risk result of the target event based on multiple comparison results, the method also includes: when the failure risk result indicates that the target event is at risk, determining the process with failure risk; obtaining a corrected characteristic value corresponding to the process with failure risk after correction; comparing each corrected characteristic value with the failure indicator value corresponding to the failure mode information to obtain multiple updated comparison results, and determining the failure risk result of the target event based on the multiple updated comparison results.

[0013] According to another aspect of the present application, a device for determining the failure risk of an event is provided. The device includes: a first acquisition unit, which is used to acquire a process template corresponding to a target event, and multiple failure mode information corresponding to the target event, wherein the process template includes process information required to complete the target event, and the failure mode information is used to characterize the failure phenomenon information corresponding to the process of the target event; a first matching unit, which is used to match multiple failure mode information with process information in the process template to obtain the target template, and determine the failure index value corresponding to each failure mode information; a second acquisition unit, which is used to acquire the characteristic value corresponding to the failure mode information matched by each process in the target event, compare each characteristic value with the failure index value corresponding to the failure mode information, obtain multiple comparison results, and determine the failure risk result of the target event based on the multiple comparison results.

[0014] According to another aspect of an embodiment of the present invention, a nonvolatile storage medium is provided. The nonvolatile storage medium includes a stored program, wherein when the program is run, the device where the nonvolatile storage medium is located is controlled to execute a method for determining failure risk of an event.

[0015] According to another aspect of an embodiment of the present invention, there is also provided an electronic device comprising a processor and a memory; the memory stores computer-readable instructions, and the processor is used to run the computer-readable instructions, wherein the computer-readable instructions, when run, execute a method for determining the failure risk of an event.

[0016] Through this application, the following steps are adopted: obtaining a process template corresponding to a target event, and multiple failure mode information corresponding to the target event, wherein the process template includes the process information required to complete the target event, and the failure mode information is used to characterize the failure phenomenon information corresponding to the process of the target event; matching multiple failure mode information with the process information in the process template to obtain a target template, and determining the failure index value corresponding to each failure mode information; obtaining the characteristic value corresponding to the failure mode information matched by each process in the target event, comparing each characteristic value with the failure index value corresponding to the failure mode information, obtaining multiple comparison results, and determining the failure risk result of the target event according to the multiple comparison results. The problem that the failure risk in the product production process cannot be obtained quickly and accurately in the related art is solved. By automatically matching the template and the failure mode, generating a risk judgment template, and automatically calculating and comparing the characteristic values ​​to judge the failure risk, the failure risk result is obtained, thereby achieving the effect of quickly and accurately obtaining the failure risk result in the product production process, thereby rectifying the product design and production method. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 is a flow chart of a method for determining failure risk of an event provided in an embodiment of the present application;

[0019] Figure 2 is a flowchart of an optional method for determining failure risk of an event provided according to an embodiment of the present application;

[0020] Figure 3 It is a schematic diagram of a device for determining the failure risk of an event provided in an embodiment of the present application. DETAILED DESCRIPTION

[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0023] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0024] According to an embodiment of the present application, a method for determining the failure risk of an event is provided.

[0025] Figure 1 1 is a flow chart of a method for determining the failure risk of an event provided in an embodiment of the present application. Figure 1 As shown, the method comprises the following steps:

[0026] Step S102, obtaining a process template corresponding to the target event and a plurality of failure mode information corresponding to the target event, wherein the process template includes process information required to complete the target event, and the failure mode information is used to characterize the failure phenomenon information corresponding to the process of the target event.

[0027] Specifically, the target event may be the production of product A, where product A needs to be produced using an assembly line. Each assembly line contains multiple processes, and each process may correspond to multiple failure mode information. For example, product A may be a water cup, which may include processes such as producing a cup lid, producing a cup body, producing a handle, and coloring. There may be multiple failure modes in the process of producing the cup lid, such as cracking of the cup lid, oversize of the cup lid, etc.

[0028] It should be noted that the method for determining the failure risk of an event provided in this embodiment can first obtain a process template corresponding to the target event, wherein the process template contains all the process contents corresponding to the target event. For example, the process template corresponding to product A may include processes such as producing a cup lid, producing a cup body, producing a handle, and coloring. At the same time, multiple failure mode information corresponding to the target event will also be obtained. For example, if product A is a water cup, relevant failure mode information about the cup lid, cup body, handle, and color will be obtained.

[0029] Step S104 , matching the multiple failure mode information with the process information in the process template to obtain a target template, and determining the failure index value corresponding to each failure mode information.

[0030] Specifically, after obtaining the process template and multiple failure mode information corresponding to the target event, each failure mode information and the process corresponding to the failure mode information are matched and connected to generate a target template corresponding to the target event, wherein the target template can be used to judge the failure risk of the target event. In each failure mode information, the failure cause and failure index value of each failure mode are included. For example, a failure mode corresponding to product A is: the crack of the cup cover exceeds 1 cm, and the failure index value is 450, which means that there is a crack on a cup cover, and when the crack exceeds 1 cm, the cup cover is a defective product, that is, it is failed, and when the actual index value is greater than 450, it means that the failure mode of the work station has a failure risk, that is, there is a high risk of defective products in production and outflow, etc., and it is necessary to make corresponding improvements in product design and product production for the failure mode of the work station to avoid the occurrence of the failure risk.

[0031] Step S106, obtaining characteristic values ​​corresponding to the failure mode information matched by each process in the target event, comparing each characteristic value with the failure index value corresponding to the failure mode information to obtain multiple comparison results, and determining the failure risk result of the target event based on the multiple comparison results.

[0032] Specifically, the characteristic values ​​corresponding to each failure mode in each process of the target event in actual production are obtained, wherein the characteristic values ​​may include the severity caused by the failure, the frequency of failure, and the difficulty of detecting the failure phenomenon, that is, the detection degree. After obtaining the characteristic values, the characteristic values ​​can be calculated and compared with the corresponding failure index values, or the characteristic values ​​can be compared with the corresponding failure index values, and the failure risk results corresponding to each process can be obtained by different methods, thereby obtaining the failure risk results corresponding to the target event.

[0033] For example, a failure mode corresponding to product A is: the crack on the cup cover exceeds 1 cm, and the failure index value is 450. In the actual production process, the severity of the crack on the cup cover exceeding 1 cm is 7, the frequency of occurrence is 4, and the detection degree is 4. The characteristic index value can be obtained by multiplication as 112, which is less than the failure index value of 450. This proves that the current production method and the inspection method for cup cover cracks exceeding 1 cm do not have risks, and the result is normal.

[0034] The method for determining the failure risk of an event provided in the embodiment of the present application is to obtain a process template corresponding to a target event and multiple failure mode information corresponding to the target event, wherein the process template includes the process information required to complete the target event, and the failure mode information is used to characterize the failure phenomenon information corresponding to the process of the target event; multiple failure mode information is matched with the process information in the process template to obtain the target template, and the failure index value corresponding to each failure mode information is determined; the characteristic value corresponding to the failure mode information matched by each process in the target event is obtained, each characteristic value is compared with the failure index value corresponding to the failure mode information, and multiple comparison results are obtained, and the failure risk result of the target event is determined according to the multiple comparison results. The problem that the failure risk in the product production process cannot be obtained quickly and accurately in the related art is solved. By automatically matching the template and the failure mode, a risk judgment template is generated, and the failure risk is judged by automatically calculating and comparing the characteristic value to obtain the failure risk result, so as to achieve the effect of quickly and accurately obtaining the failure risk result in the product production process, thereby rectifying the product design and production method.

[0035] Optionally, in the method for determining the failure risk of an event provided in an embodiment of the present application, obtaining a process template corresponding to a target event and multiple failure mode information corresponding to the target event includes: identifying keywords of the target event; searching a first database for a process template corresponding to the keyword, wherein the first database stores multiple process templates, and each process template contains preset process information; searching a second database for failure mode information corresponding to the keyword, and obtaining multiple failure mode information corresponding to the target event, wherein the second database stores multiple failure mode information.

[0036] Specifically, one or more keywords corresponding to the target event are first input, and the process template corresponding to the keyword is obtained in the first database through the keyword, and all failure mode information corresponding to the keyword is obtained in the second database. For example, if the target event is the production of water cup A, the keyword can be a water cup including a cup lid and a handle, then the process template corresponding to the process of producing water cup A can be obtained from multiple process templates in the first database, and the failure mode information corresponding to the processes of producing cup lid, producing cup body, producing handle, etc. can be selected in the second database, and the failure mode information related to the cup lid in the failure mode information can be matched with the process of producing the cup lid in the process template, and the failure mode information related to the cup body in the failure mode information can be matched with the process of producing the cup body in the process template, so as to obtain the target template corresponding to the production of water cup A.

[0037] Optionally, in the method for determining the failure risk of an event provided in an embodiment of the present application, each eigenvalue includes multiple sub-eigenvalues, and each eigenvalue is compared with a failure index value corresponding to the failure mode information to obtain multiple comparison results, including: multiplying all sub-eigenvalues ​​in the same eigenvalue to obtain a target eigenvalue, and comparing the target eigenvalue with the failure index value corresponding to the eigenvalue to obtain a comparison result.

[0038] Specifically, after obtaining the eigenvalue corresponding to each failure mode information, the sub-eigenvalues ​​in the eigenvalue can be multiplied, and the failure index value corresponding to each failure mode information can be obtained, and the calculation result is compared with the corresponding failure index value to obtain a comparison result, wherein the failure index value can be a preset RPN (Risk Priority Number risk coefficient value).

[0039] For example, a failure mode corresponding to product A is: the cup height is less than 50cm, and the preset RPN is 300. In the actual production process, the severity of the cup height less than 50cm is 8, the frequency of occurrence is 2, and the detection degree is 5. The characteristic index value can be obtained by multiplication to be 80, which is less than the preset RPN. This proves that the current production method and the inspection method for the cup height less than 50cm have no risks, and the result is normal.

[0040] Optionally, in the method for determining the failure risk of an event provided in an embodiment of the present application, determining the failure index value corresponding to each failure mode information includes: obtaining all failure mode information in the target template, and obtaining a preset template containing at least all failure mode information from a third database to obtain a standard template, wherein the third database stores multiple preset templates, each preset template includes preset process information, preset failure mode information and a failure index value corresponding to each preset failure mode information, and each failure index value includes multiple sub-indicator values; obtaining the failure index values ​​corresponding to all failure mode information in the target template from the standard template; each characteristic value includes multiple sub-characteristic values, and each characteristic value is compared with the failure index value corresponding to the failure mode information to obtain multiple comparison results, including: determining the sub-indicator value of each sub-characteristic value in each characteristic value under the corresponding failure index value, and comparing each sub-characteristic value with the corresponding sub-indicator value to obtain a group of sub-comparison results, and determining a group of sub-comparison results as one comparison result.

[0041] Specifically, after obtaining the target template, all failure mode information in the target template can be obtained, and a preset template containing all failure mode information in the target template can be obtained in the third database. For example, there are 20 failure mode information in the target template. At this time, search in the third database and try to obtain a preset template, wherein the preset template contains 20 failure mode information in the target template. For example, the preset template contains 30 failure mode information, among which 20 failure mode information are the same as the 20 failure mode information in the target template.

[0042] It should be noted that after obtaining the preset template corresponding to the target template, the AP (Active Priority) value in the preset template is obtained and compared with the characteristic value in the target template, wherein the preset template may be an AP data table, and the AP value may be a plurality of sub-indicator values ​​in the failure indicator value corresponding to each preset failure mode information. Each sub-indicator value is compared with the sub-characteristic value in the characteristic value corresponding to the corresponding failure mode information in the target template, so as to obtain the failure risk result corresponding to each failure mode information.

[0043] For example, a preset failure mode information in the preset template is: cup height is less than 50cm, severity is 7, frequency of occurrence is 1, and detection is 6. The corresponding preset failure mode information in the target template is: cup height is less than 50cm, severity is 8, frequency of occurrence is 2, and detection is 4. The sub-feature value of the target template is compared with the corresponding sub-indicator value in the preset template. The failure mode information with the sub-feature value greater than the sub-indicator value can be judged as a risk failure mode. Since the severity and frequency of the cup height less than 50cm are higher than the corresponding sub-indicator value in the preset template, the failure mode information is judged to be a risk failure mode. After matching each failure mode information in the target template, multiple matching results are combined to obtain the failure risk judgment result of the target event.

[0044] Optionally, in the method for determining the failure risk of an event provided in an embodiment of the present application, in the process of obtaining all failure mode information in the target template and obtaining a preset template containing at least all failure mode information from a third database, if the preset template containing at least all failure mode information cannot be obtained, an alarm information is generated.

[0045] Specifically, when obtaining a preset template from a third database, if the preset template corresponding to the target template cannot be obtained, an alarm message, such as a pop-up message, is issued to inform the user that the preset template cannot be obtained, and the product of multiple sub-feature values ​​in the target template can be automatically calculated, and the calculation result is compared with the corresponding preset RPN to obtain a comparison result.

[0046] Optionally, in the method for determining the failure risk of an event provided in an embodiment of the present application, after matching multiple failure mode information with process information in a process template to obtain a target template, the method further includes: determining whether the matching result between each process information and the matched failure mode information is correct; if the matching result is incorrect, obtaining the target process information and target failure mode information corresponding to the matching result, deleting the target failure mode information, and re-obtaining the failure mode information from the second database based on the target process information, and adding the acquired failure mode information to the target template to obtain an updated target template.

[0047] Specifically, after matching and connecting each failure mode information with the process corresponding to the failure mode information and generating a target template corresponding to the target event, it is necessary to check whether the target template is correct. When it is found that some processes in the target template and the failure mode information are mismatched, the mismatched failure mode information is deleted, and a check is made in the second database to see whether there is any failure mode information corresponding to the mismatched process of the target event. If there is any corresponding failure mode information, the failure mode information is obtained and matched with the process. If there is no corresponding failure mode information, the generation of the target template is completed.

[0048] It should be noted that, when there is no corresponding failure mode information, new failure mode information can be manually added to the third database, and the new failure mode information is matched with the process template to obtain the target template.

[0049] Optionally, in the method for determining the failure risk of an event provided in an embodiment of the present application, after determining the failure risk result of the target event based on multiple comparison results, the method also includes: determining the process with failure risk when the failure risk result indicates that the target event is at risk; obtaining a corrected characteristic value corresponding to the process with failure risk after correction; comparing each corrected characteristic value with the failure indicator value corresponding to the failure mode information to obtain multiple updated comparison results, and determining the failure risk result of the target event based on the multiple updated comparison results.

[0050] Specifically, after obtaining the failure risk results, the processes with failure risks and the failure mode information corresponding to the processes are determined according to the failure risk results, and the product design and process design are optimized and changed according to the failure mode information, and the corrected feature values ​​corresponding to each failure mode information are obtained after optimization. And in the target template, it is judged whether the corrected production method still has failure risks according to the corrected feature values.

[0051] Figure 2 is a flow chart of a method for determining failure risk of an optional event provided in an embodiment of the present application, such as Figure 2As shown, first input one or more keywords corresponding to the target event, obtain the process template corresponding to the keyword in the first database through the keyword, and obtain all the failure mode information corresponding to the keyword in the second database. Then, match the multiple failure mode information with the process information in the process template to obtain the target template, and determine the failure index value corresponding to each failure mode information.

[0052] Furthermore, the characteristic value of the target event is obtained, and the RPN calculation or AP data table comparison method is selected to calculate or compare the characteristic value, so as to obtain the failure risk judgment result corresponding to the target event, and judge whether the target event has a failure risk based on the result. If there is a failure risk, the product design or production method is rectified, and the RPN calculation or AP data table comparison is re-performed to obtain a new failure risk judgment result. If the new failure risk judgment result still shows that there is a failure risk, the product design and production process are re-rectified, and the target template corresponding to the target event is regenerated.

[0053] It should be noted that when it is judged that the corrected production method still has a failure risk based on the corrected characteristic values, it is necessary to re-optimize the design and production of the product. At the same time, a new target template needs to be created, and the new characteristic values ​​after optimization need to be judged through the new target template to obtain a new failure risk judgment result for the target event.

[0054] It should be noted that the steps shown in the flowcharts of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and that, although a logical order is shown in the flowcharts, in some cases, the steps shown or described can be executed in an order different from that shown here.

[0055] The embodiment of the present application also provides a device for determining the failure risk of an event. It should be noted that the device for determining the failure risk of an event in the embodiment of the present application can be used to execute the method for determining the failure risk of an event provided in the embodiment of the present application. The device for determining the failure risk of an event provided in the embodiment of the present application is introduced below.

[0056] Figure 3 Schematic diagram of a device for determining failure risk of an event provided in an embodiment of the present application. Figure 3 As shown, the device includes: a first acquisition unit 10, a first matching unit 20, and a second acquisition unit 30.

[0057] A first acquisition unit 10 is used to acquire a process template corresponding to a target event and a plurality of failure mode information corresponding to the target event, wherein the process template includes process information required to complete the target event, and the failure mode information is used to characterize failure phenomenon information corresponding to the process of the target event;

[0058] A first matching unit 20 is used to match the multiple failure mode information with the process information in the process template to obtain a target template, and determine the failure index value corresponding to each failure mode information;

[0059] The second acquisition unit 30 is used to obtain the characteristic value corresponding to the failure mode information matched by each process in the target event, compare each characteristic value with the failure index value corresponding to the failure mode information to obtain multiple comparison results, and determine the failure risk result of the target event based on the multiple comparison results.

[0060] The device for determining the failure risk of an event provided in the embodiment of the present application is used to obtain a process template corresponding to a target event and multiple failure mode information corresponding to the target event through a first acquisition unit 10, wherein the process template includes the process information required to complete the target event, and the failure mode information is used to characterize the failure phenomenon information corresponding to the process of the target event; a first matching unit 20 is used to match multiple failure mode information with the process information in the process template to obtain the target template, and determine the failure index value corresponding to each failure mode information; a second acquisition unit 30 is used to obtain the characteristic value corresponding to the failure mode information matched by each process in the target event, compare each characteristic value with the failure index value corresponding to the failure mode information, obtain multiple comparison results, and determine the failure risk result of the target event according to the multiple comparison results. The problem that the failure risk in the product production process cannot be obtained quickly and accurately in the related art is solved. By automatically matching the template and the failure mode, generating a risk judgment template, and automatically calculating and comparing the characteristic values ​​to judge the failure risk, and obtaining the failure risk result, the failure risk result in the product production process is obtained quickly and accurately, thereby rectifying the product design and production method.

[0061] Optionally, in the device for determining the failure risk of an event provided in an embodiment of the present application, the first acquisition unit 10 includes: a first identification module, used to identify keywords of the target event; a first search module, used to search for a process template corresponding to the keyword in a first database, wherein the first database stores a plurality of process templates, and each process template contains preset process information; a second search module, used to search for failure mode information corresponding to the keyword in a second database, and obtain multiple failure mode information corresponding to the target event, wherein the second database stores multiple failure mode information.

[0062] Optionally, in the device for determining the failure risk of an event provided in an embodiment of the present application, the second acquisition unit 30 includes: a first calculation module, used to multiply all sub-eigenvalues ​​in the same eigenvalue to obtain a target eigenvalue, and compare the target eigenvalue with the failure index value corresponding to the eigenvalue to obtain a comparison result.

[0063] Optionally, in the device for determining the failure risk of an event provided in an embodiment of the present application, the first matching unit 20 includes: a first acquisition module, used to acquire all failure mode information in the target template, and acquire a preset template containing at least all failure mode information from a third database to obtain a standard template, wherein the third database stores a plurality of preset templates, each preset template includes preset process information, preset failure mode information, and a failure indicator value corresponding to each preset failure mode information, and each failure indicator value includes a plurality of sub-indicator values; a second acquisition module, used to acquire the failure indicator values ​​corresponding to all failure mode information in the target template from the standard template; the second acquisition unit 30 includes: a first determination module, used to determine the sub-indicator values ​​of each sub-feature value in each feature value under the corresponding failure indicator value, and compare each sub-feature value with the corresponding sub-indicator value to obtain a set of sub-comparison results, and determine a set of sub-comparison results as one comparison result.

[0064] Optionally, in the device for determining the failure risk of an event provided in an embodiment of the present application, the device further includes: a first generating unit, configured to generate alarm information when a preset template containing at least all failure mode information cannot be obtained.

[0065] Optionally, in the device for determining the failure risk of an event provided in an embodiment of the present application, the device also includes: a first judgment unit, used to judge whether the matching result between each process information and the matched failure mode information is correct; a first deletion unit, used to obtain the target process information and target failure mode information corresponding to the matching result when the matching result is wrong, delete the target failure mode information, and re-acquire the failure mode information from the second database based on the target process information, and add the acquired failure mode information to the target template to obtain an updated target template.

[0066] Optionally, in the device for determining the failure risk of an event provided in an embodiment of the present application, the device also includes: a first determination unit, used to determine a process with a failure risk when a failure risk result indicates that a target event has a risk; a third acquisition unit, used to obtain a corrected characteristic value corresponding to a correction of the process with a failure risk; and a second determination unit, used to compare each corrected characteristic value with a failure indicator value corresponding to the failure mode information to obtain multiple updated comparison results, and determine the failure risk result of the target event based on the multiple updated comparison results.

[0067] The device for determining the failure risk of the above-mentioned event includes a processor and a memory. The above-mentioned first acquisition unit 10, first matching unit 20, second acquisition unit 30, etc. are all stored in the memory as program units, and the processor executes the above-mentioned program units stored in the memory to realize corresponding functions.

[0068] The processor includes a kernel, which calls the corresponding program unit from the memory. The kernel can be set to one or more, and the problem of failure risk in the product production process that cannot be quickly and accurately obtained in related technologies can be solved by adjusting the kernel parameters.

[0069] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM, and the memory includes at least one memory chip.

[0070] An embodiment of the present application further provides a non-volatile storage medium, the non-volatile storage medium including a stored program, wherein when the program is run, the device where the non-volatile storage medium is located is controlled to execute a method for determining the failure risk of an event.

[0071] The embodiment of the present application also provides an electronic device, comprising a processor and a memory; the memory stores computer-readable instructions, and the processor is used to run the computer-readable instructions, wherein when the computer-readable instructions are run, a method for determining the failure risk of an event is executed. The electronic device in this article can be a server, a PC, a PAD, a mobile phone, etc.

[0072] Those skilled in the art will appreciate that the embodiments of the present application may be provided as methods, systems, or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment in combination with software and hardware. Moreover, the present application may adopt the form of a computer program product implemented in one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) that include computer-usable program code.

[0073] The present application is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems), and computer program products according to the embodiments of the present application. It should be understood that each process and / or box in the flowchart and / or block diagram, as well as the combination of the processes and / or boxes in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0074] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.

[0075] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.

[0076] In a typical configuration, a computing device includes one or more processors (CPU), input / output interfaces, network interfaces, and memory.

[0077] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory in the form of read-only memory (ROM) or flash RAM. The memory is an example of a computer-readable medium.

[0078] Computer readable media include permanent and non-permanent, removable and non-removable media that can be implemented by any method or technology to store information. Information can be computer readable instructions, data structures, program modules or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disk read-only memory (CD-ROM), digital versatile disk (DVD) or other optical storage, magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices or any other non-transmission media that can be used to store information that can be accessed by a computing device. As defined herein, computer readable media does not include temporary computer readable media (transitory media), such as modulated data signals and carrier waves.

[0079] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.

[0080] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.

Claims

1. A method for determining the failure risk of an event, characterized in that: include: Acquire a process template corresponding to a target event, and multiple failure mode information corresponding to the target event, wherein the process template includes process information required to complete the target event, and the failure mode information is used to characterize failure phenomenon information corresponding to the process of the target event; Matching the plurality of failure mode information with the process information in the process template to obtain a target template, and determining a failure index value corresponding to each failure mode information; Obtaining a characteristic value corresponding to the failure mode information matched by each process in the target event, comparing each characteristic value with the failure index value corresponding to the failure mode information to obtain a plurality of comparison results, and determining a failure risk result of the target event according to the plurality of comparison results; Acquiring the multiple failure mode information corresponding to the target event includes: identifying a keyword of the target event; searching for the failure mode information corresponding to the keyword in a second database to obtain the multiple failure mode information corresponding to the target event, wherein the second database stores the multiple failure mode information; Determining the failure indicator value corresponding to each failure mode information includes: obtaining all failure mode information in the target template, and obtaining a preset template containing at least all the failure mode information from a third database to obtain a standard template; the third database stores multiple preset templates, each preset template includes preset failure mode information and a failure indicator value corresponding to each preset failure mode information, and each failure indicator value includes multiple sub-indicator values; obtaining the failure indicator values ​​corresponding to all failure mode information in the target template from the standard template.

2. The method according to claim 1, characterized in that The process template corresponding to the target event is obtained as follows: A process template corresponding to the keyword is searched in a first database, wherein the first database stores a plurality of process templates, and each process template contains preset process information.

3. The method according to claim 1, characterized in that Each of the characteristic values ​​includes a plurality of sub-characteristic values, and each of the characteristic values ​​is compared with the failure index value corresponding to the failure mode information to obtain a plurality of comparison results including: All sub-eigenvalues ​​in the same eigenvalue are multiplied to obtain a target eigenvalue, and the target eigenvalue is compared with the failure index value corresponding to the eigenvalue to obtain the comparison result.

4. The method according to claim 1, characterized in that: Each of the preset templates also includes preset process information, each of the characteristic values ​​includes multiple sub-characteristic values, and each of the characteristic values ​​is compared with the failure index value corresponding to the failure mode information to obtain multiple comparison results including: Determine the sub-indicator value of each sub-feature value in each of the feature values ​​under the corresponding failure indicator value, and compare each of the sub-feature values ​​with the corresponding sub-indicator value to obtain a group of sub-comparison results, and determine the group of sub-comparison results as one comparison result.

5. The method according to claim 4, characterized in that In the process of obtaining all failure mode information in the target template and obtaining a preset template at least including all the failure mode information from a third database, if the preset template at least including all the failure mode information cannot be obtained, an alarm message is generated.

6. The method according to claim 2, characterized in that After matching the plurality of failure mode information with the process information in the process template to obtain a target template, the method further includes: Determining whether a matching result between each of the process information and the matched failure mode information is correct; In the case that the matching result is erroneous, the target process information and target failure mode information corresponding to the matching result are obtained, the target failure mode information is deleted, and the failure mode information is re-acquired from the second database according to the target process information, and the acquired failure mode information is added to the target template to obtain an updated target template.

7. The method according to claim 1, characterized in that After determining the failure risk result of the target event according to the multiple comparison results, the method further includes: When the failure risk result indicates that the target event has a risk, determining a process having a failure risk; Obtaining a corrected characteristic value corresponding to the process with the risk of failure after correction; Each of the corrected characteristic values ​​is compared with the failure index value corresponding to the failure mode information to obtain a plurality of updated comparison results, and the failure risk result of the target event is determined according to the plurality of updated comparison results.

8. A device for determining failure risk of an event, characterized in that: include: A first acquisition unit is used to acquire a process template corresponding to a target event and a plurality of failure mode information corresponding to the target event, wherein the process template includes process information required to complete the target event, and the failure mode information is used to characterize failure phenomenon information corresponding to the process of the target event; A first matching unit, configured to match the plurality of failure mode information with the process information in the process template to obtain a target template, and determine a failure index value corresponding to each failure mode information; A second acquisition unit is used to acquire a characteristic value corresponding to the failure mode information matched by each process in the target event, compare each characteristic value with the failure index value corresponding to the failure mode information to obtain a plurality of comparison results, and determine a failure risk result of the target event according to the plurality of comparison results; The first acquisition unit includes: a second search module, which is used to identify the keyword of the target event; search the failure mode information corresponding to the keyword in the second database to obtain multiple failure mode information corresponding to the target event, wherein the second database stores multiple failure mode information; The first matching unit includes: a first acquisition module, which is used to acquire all failure mode information in the target template, and acquire a preset template containing at least all the failure mode information from a third database to obtain a standard template; wherein the third database stores a plurality of preset templates, each preset template includes preset failure mode information and a failure index value corresponding to each preset failure mode information, and each failure index value includes a plurality of sub-index values; The first matching unit further includes: a second acquisition module, configured to acquire, from the standard template, failure index values ​​corresponding to all failure mode information in the target template.

9. A non-volatile storage medium, characterized in that: The non-volatile storage medium includes a stored program, wherein when the program is executed, the device where the non-volatile storage medium is located is controlled to execute the method for determining the failure risk of an event as described in any one of claims 1 to 7.

10. An electronic device, characterized in that: It comprises a processor and a memory, wherein the memory stores computer-readable instructions, and the processor is used to execute the computer-readable instructions, wherein the computer-readable instructions, when executed, execute the method for determining the failure risk of an event described in any one of claims 1 to 7.

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