An automatic feeding system for a connector
By designing an automatic loading system, the horizontal state of the connector assembly is automatically screened and loaded by using the screening drum and arc groove, the problems of high equipment costs, long loading time and complex structure in the prior art are solved, and the efficient and simple loading process of the connector assembly is achieved.
Patent Information
- Application Number
- CN202211695387.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-28
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2042-12-28
AI Technical Summary
During the assembly process of existing photovoltaic connectors, multiple equipment needs to be combined, which increases the equipment cost and loading time. The connector components on the material tray need to be flipped and loaded, which increases the structural complexity.
An automatic feeding system for connectors is designed, including a screening part, a transition part, a support part and a pushing part. The horizontal state of the connector assembly is automatically screened and loaded by screening drums and arc-shaped grooves, avoiding the use of robots and complex feeding mechanisms.
The continuous automatic loading of connector components is realized, which reduces equipment costs, simplifies the structure, improves loading efficiency, and eliminates the need to flip loading, reducing loading time.
Smart Images

Figure CN115783807B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic product processing, and its name is an automatic feeding system for a connector. Background Art
[0002] Photovoltaic connectors are key accessories for solar cell modules. One end is used to connect the junction box, and the other end has a male connector or a female connector for realizing the series clustering of single photovoltaic modules. In the prior art, connectors need to be assembled jointly through multiple devices: first, the cable is cut to the required length on a wire cutting machine and the end is peeled, then the processed cable is transferred to a riveting machine to press and fix the wire core of the cable with the terminal, and then the pressed terminal is transferred to a nut machine, the terminal is inserted into the connector, and the nut machine is operated to tighten the nut of the connector, finally completing the assembly of the connector.
[0003] In the prior patent application No. 202110685254.1, there is disclosed "a photovoltaic connector wire harness integrated machine", which includes a frame. A wire cutting and peeling unit, a terminal riveting unit, and a nut tightening unit are sequentially arranged on the frame. The nut tightening unit includes a tightening mechanism and a feeding mechanism. The tightening mechanism is connected to the frame through a vertical plate. A feeding hole is opened on the vertical plate, and the feeding mechanism is arranged on the back of the vertical plate. The feeding outlet of the feeding mechanism is butted against the feeding hole; on the front of the vertical plate, there is a tightening mechanism for tightening the nut fed by the feeding mechanism, and the tightening mechanism is connected to the feeding hole through a flange bearing.
[0004] In the prior art, workers often use a manipulator to take a single connector component from a tray for placing connector components, and then send it into the feeding mechanism of the above technical solution. Since the connector components on the tray are in a vertical state, the feeding mechanism needs to turn them into a horizontal state before feeding, which undoubtedly increases the structural complexity of the feeding mechanism, and with the turning action, the feeding time is also increased, and the practicability needs to be improved. The use of the manipulator also increases the equipment cost.
[0005] Therefore, it is necessary to provide an automatic feeding system for a connector, which can achieve the function of automatic feeding. Summary of the Invention
[0006] The purpose of the present invention is to provide an automatic feeding system for a connector to solve the problems raised in the above background art.
[0007] To solve the above technical problems, the present invention provides the following technical solution: An automatic feeding system for a connector includes a screening part, a transition part, a base, a supporting part, and a pushing part; where:
[0008] The screening part includes a trapezoidal funnel frame. An inlet is provided on the upper side of the trapezoidal funnel frame. A number of connector components are stacked in the trapezoidal funnel frame, and the connector components are all placed in a horizontal state. A screening rotating cylinder is arranged on the lower side of the trapezoidal funnel frame, and the screening rotating cylinder is used to screen out single connector components from the trapezoidal funnel frame and send them into the transition part in sequence;
[0009] The transition part is arranged at the lower end of the screening part. The connector components are stacked in an orderly manner in a column in the transition part, and the transition part is used to screen out single connector components from the column of stacked connector components and intermittently send them into the lower support part;
[0010] The support part is arranged on the base, and the support part is arranged on the lower side of the transition part. The support part is used to pick up single connector components and support and position them;
[0011] The pushing part is arranged on one side of the support part, and the pushing part is used to push the single connector component on the upper side of the support part into the next process for processing.
[0012] In one embodiment, a pair of arc-shaped plates are fixedly connected to both sides of the lower end of the trapezoidal funnel frame. The centers of the pair of arc-shaped plates coincide with the center of the screening rotating cylinder. A number of arc-shaped grooves are formed on the outer surface of the screening rotating cylinder. The arc-shaped grooves are used to screen in single connector components. One end of the screening rotating cylinder is provided with a motor 1, and the motor 1 is fixed on the outer side wall of the trapezoidal funnel frame. The motor 1 is used to drive the screening rotating cylinder to rotate. The distance between the bottom of the arc-shaped groove and the arc-shaped plate is equal to the diameter of a single connector component. When the screening rotating cylinder rotates, a number of connector components in the trapezoidal funnel frame are screened into the arc-shaped grooves and brought into the arc-shaped plates, and then fall into the lower transition part along the arc-shaped plates.
[0013] In one embodiment, the transition part includes a discharge channel. The discharge channel is arranged as a vertical square channel. The upper end of the discharge channel is connected to the arc-shaped plate. A column of the connector components is vertically stacked in the discharge channel. The lower end of the discharge channel is provided with a cylindrical shell. An outlet is arranged at the lower end of the cylindrical shell. A receiving cylinder is arranged inside the cylindrical shell. A receiving groove is formed on one side of the receiving cylinder. The axis of the receiving cylinder coincides with the axis of the cylindrical shell. The distance between the bottom of the receiving groove and the cylindrical shell is equal to the diameter of a single connector component. A number of support columns are fixedly connected to the lower side of the outer side of the cylindrical shell. The lower ends of the support columns are fixedly connected to the base. One end of the receiving cylinder is provided with a driving part to drive it to rotate.
[0014] In one embodiment, the support portion includes a support platform. A limit groove is provided on the upper side of the support platform. The limit groove is arranged corresponding to the discharge port and is used to limit the connector assembly. The limit groove coincides with the axis of the connector assembly. The support column penetrates through the support platform and is in sliding fit with it. A linear drive assembly is provided at the lower end of the support platform.
[0015] In one embodiment, a rack is fixedly connected to one end of the support platform. A first gear is meshed and connected to one side of the rack. The center of the first gear is fixedly connected to a rotating rod. The rotating rod penetrates through the cylindrical shell and is in rotational connection with it. The rotating rod is connected to the material receiving cylinder, and the axes of the rotating rod and the material receiving cylinder coincide with each other. The support platform controls the material receiving and discharging of the material receiving cylinder by moving up and down.
[0016] In one embodiment, the pushing portion includes a pushing column. A clamping groove is formed inside the pushing column. The clamping groove is arranged corresponding to the limit groove. A positioning rod is provided at the center of the clamping groove. The positioning rod is inserted into the inside of the connector assembly for positioning, and the outside of the connector assembly is clamped into the clamping groove for limiting.
[0017] In one embodiment, a circular ring member is provided on one side of the support platform. The lower end of the circular ring member is connected to the base. A pair of semi-circular baffles are provided inside the circular ring member. One end of the semi-circular baffle is fixedly connected to a semi-cylindrical sleeve. The axes of the semi-cylindrical sleeve, the circular ring member, and the limit groove coincide with each other. The connector assembly is pushed by the pushing column and inserted into the inside of the pair of semi-cylindrical sleeves and is blocked by the semi-circular baffles. The semi-circular baffles are made of rubber plates;
[0018] A pair of beveled arc-shaped plates one are fixedly connected to the outside of the pushing column. A beveled arc-shaped plate two is arranged opposite to the inclined surface end of the beveled arc-shaped plate one. The inside of the beveled arc-shaped plate two is in sliding fit with the outside of the pushing column. One end of the beveled arc-shaped plate two is fixedly connected to a pushing plate. A guide rod is arranged through the inside of the pushing plate. One end of the guide rod is fixedly connected to the pushing column, and the other end of the guide rod is fixedly connected to a retaining piece. One end of the pushing plate is fixedly connected to a push rod. A circular hole groove is provided at one end of the push rod. A first spring is arranged inside the circular hole groove. One end of the first spring is connected to the retaining piece, and the retaining piece slides along the circular hole groove;
[0019] A pair of fixed arc plates are fixedly connected to the outside of the pushing column.
[0020] In one embodiment, an annular ring is fixedly connected to the outer side of one end of the pushing column close to the semi-cylindrical sleeve. One end of the annular ring is provided with an inclined surface. The inner sides of one ends of a pair of the semi-cylindrical sleeves are provided with arc-shaped chamfers. The inclined surface and the arc-shaped chamfer are arranged oppositely. Connecting bars are fixedly connected to both ends of the semi-cylindrical sleeve. A number of guide rods are arranged through the inner sides of the connecting bars. Both ends of the guide rods are fixedly connected to the circular ring member. A second spring is arranged on the outer side of the guide rods. The two ends of the second spring are respectively connected to the connecting bars of the circular ring member.
[0021] In one embodiment, the linear driving assembly includes a first threaded rod. A threaded sleeve is threadedly connected to the upper side of the first threaded rod. The upper end of the threaded sleeve is connected to the support platform. The lower end of the threaded sleeve is fixedly connected to a crown gear. The lower end of the crown gear is rotatably connected to the base. A second gear is meshed with the upper side of the crown gear. One end of the second gear is fixedly connected to a second threaded rod. One end of the second threaded rod is provided with a second motor. The second motor is connected to the base. A moving plate is slidably matched with the upper side of the base. The second threaded rod penetrates through the moving plate and is threadedly connected thereto. The upper end of the moving plate is connected to the push rod. A telescopic column is arranged between the moving plate and the base.
[0022] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, a screening part is provided for pre-storing a number of connector components. A number of connector components are all in a horizontal state and stacked in the trapezoidal funnel frame. Under the action of a pair of inclined surfaces on the lower side of the trapezoidal funnel frame, the connector components are all converged on the screening rotating cylinder. As the screening rotating cylinder rotates, a single connector component is continuously screened from a number of connector components and sent into the lower transition part. Thus, a number of connector components are stacked in a row in the transition part. Then, the transition part, in cooperation with the intermittent feeding of the pushing part, orderly and intermittently screens the connector components one by one onto the supporting part. Then, the pushing part pushes it into the next processing procedure, thereby completing the overall assembly of the connector. This application does not require the use of a manipulator and a tray, saving equipment costs. The screening part and the transition part can be used to complete the continuous automatic feeding of the connector components. Moreover, the initial state of the connector components is a horizontal state, and there is no need for a complex feeding mechanism to flip and feed them. The structure is simple, the operation is convenient, and the feeding efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The following, by describing the specific embodiments of the present application in detail with reference to the drawings, will make the technical solutions and other beneficial effects of the present application obvious.
[0024] In the drawings:
[0025] Figure 1 is the overall structural schematic diagram of the present invention;
[0026] Figure 2 is a schematic side sectional view of the present invention;
[0027] Figure 3 is a schematic internal three-dimensional view of the present invention;
[0028] Figure 4 is a schematic front sectional view of the present invention;
[0029] Figure 5 is Figure 4 a partial enlarged schematic view of area A of
[0030] Figure 6 is a schematic three-dimensional exploded view of the pusher part of the present invention;
[0031] Figure 7 is a schematic view of the rotational state of the pusher part of the present invention;
[0032] Figure 8 is a schematic view before the connector assembly is snap-fitted in the present invention;
[0033] Figure 9 is a schematic view after the connector assembly is snap-fitted in the present invention;
[0034] Figure 10 is a schematic internal three-dimensional view of the annular ring in the present invention;
[0035] In the figure: 1. Pusher part; 101. Pushing column; 102. Positioning groove; 103. Positioning rod; 104. Ring part; 105. Circular baffle; 106. Semi-cylindrical sleeve; 107. First beveled arc plate; 108. Second beveled arc plate; 109. Pushing plate; 110. Guide rod; 111. Flap; 112. Push rod; 113. Fixed arc plate; 114. Annular ring; 115. Connecting strip; 116. Guide rod; 117. Torsion spring part;
[0036] 2. Support platform; 201. Limit groove; 202. Rack; 203. First gear;
[0037] 3. Screening part; 301. Trapezoidal funnel frame; 302. Screening rotating cylinder; 303. Arc plate; 304. Arc groove; 305. First motor;
[0038] 4. Transition part; 401. Discharge channel; 402. Cylindrical shell; 403. Discharge port; 404. Receiving cylinder; 405. Receiving groove;
[0039] 5. Base;
[0040] 6. Connector assembly;
[0041] 7. Support column;
[0042] 8. First threaded rod; 801. Threaded sleeve; 802. Crown gear; 803. Second gear; 804. Second threaded rod; 805. Second motor; 806. Moving plate; 807. Telescopic column. Detailed implementation manner
[0043] The following disclosure provides many different implementation manners or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various implementation manners and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0044] Please refer to Figures 1-10 , the present invention provides a technical solution: an automatic feeding system for a connector, including a screening part 3, a transition part 4, a base 5, a support part, and a pushing part 1; where:
[0045] The screening part 3 includes a trapezoidal funnel frame 301. An inlet is provided on the upper side of the trapezoidal funnel frame 301. A number of connector components 6 are stacked and placed inside the trapezoidal funnel frame 301. The connector components 6 are all placed in a horizontal state. A screening rotating cylinder 302 is provided on the lower side of the trapezoidal funnel frame 301. The screening rotating cylinder 302 is used to screen out a single connector component 6 from the trapezoidal funnel frame 301 and sequentially send it into the transition part 4.
[0046] The transition part 4 is arranged at the lower end of the screening part 3. The connector components 6 are stacked in an orderly manner in a column in the transition part 4. The transition part 4 is used to screen out a single connector component 6 from a column of stacked connector components 6 and intermittently send it into the lower support part.
[0047] The support part is arranged on the base 5. The support part is arranged on the lower side of the transition part 4. The support part is used to pick up a single connector component 6 and support and position it.
[0048] The pushing part 1 is arranged on one side of the support part. The pushing part 1 is used to push a single connector component 6 on the upper side of the support part into the next process for processing.
[0049] Specifically, the staff previously placed several connector components 6 into the trapezoidal funnel frame 301 in the screening section 3 through the feeding port. Alternatively, existing technologies such as conveyor belt components can be used to continuously transport the connector components 6 into the trapezoidal funnel frame 301. The several connector components 6 are stacked horizontally in the trapezoidal funnel frame 301. Under the action of a pair of inclined surfaces on the lower side of the trapezoidal funnel frame 301, the connector components 6 converge on the screening rotating cylinder 302. As the screening rotating cylinder 302 rotates, single connector components 6 are continuously screened out from the several connector components 6 and fed into the lower transition section 4. Thus, the several connector components 6 are stacked in a column in the transition section 4. Then, the transition section 4, in coordination with the timing of intermittent feeding in the feeding section 1, orderly and intermittently screens single connector components 6 onto the support section. Then, the feeding section 1 pushes them into the next processing step, thereby completing the overall assembly of the connector. This application does not require the use of a manipulator and a tray, saving equipment costs. The screening section 3 and the transition section 4 can complete the continuous automatic feeding of the connector components 6. Moreover, the initial state of the connector components 6 is a horizontal state, and there is no need for a complex feeding mechanism to flip and feed them. The structure is simple and the operation is convenient, improving the feeding efficiency.
[0050] On both sides of the lower end of the trapezoidal funnel frame 301, a pair of arc-shaped plates 303 are fixedly connected. The centers of the pair of arc-shaped plates 303 coincide with the center of the screening rotating cylinder 302. A number of arc-shaped grooves 304 are formed on the outer surface of the screening rotating cylinder 302. The arc-shaped grooves 304 are used to screen in single connector components 6. One end of the screening rotating cylinder 302 is provided with a first motor 305. The first motor 305 is fixed on the outer side wall of the trapezoidal funnel frame 301. The first motor 305 is used to drive the screening rotating cylinder 302 to rotate. The distance between the bottom of the arc-shaped groove 304 and the arc-shaped plate 303 is equal to the diameter of a single connector component 6. When the screening rotating cylinder 302 rotates, several connector components 6 in the trapezoidal funnel frame 301 are screened into the arc-shaped grooves 304 and brought into the arc-shaped plate 303, and then fall into the lower transition section 4 along the arc-shaped plate 303.
[0051] Specifically, since the connector components 6 are generally columnar, therefore, they can be stacked stably in the trapezoidal funnel frame 301 in a horizontal state. Moreover, the screening rotating cylinder 302 blocks the falling outlet of the trapezoidal funnel frame 301. The gap between the screening rotating cylinder 302 and the arc-shaped plate 303 is not large enough for the connector components 6 to fall. Additionally, a number of arc-shaped grooves 304 are formed on the outer side of the screening rotating cylinder 302. As the screening rotating cylinder 302 rotates, single connector components 6 continuously fall into the arc-shaped grooves 304 and move along the arc-shaped plate 303 with the screening rotating cylinder 302, and finally fall into the lower transition section 4 (as Figure 2 shown), thereby completing the separate screening of the connector components 6.
[0052] The transition part 4 includes a discharge channel 401 which is arranged as a vertical square channel. The upper end of the discharge channel 401 is connected to the arc-shaped plate 303. A column of connector components 6 is vertically stacked in the discharge channel 401. The lower end of the discharge channel 401 is provided with a cylindrical shell 402. The lower end of the cylindrical shell 402 is provided with a discharge port 403. Inside the cylindrical shell 402, there is a material receiving cylinder 404. One side of the material receiving cylinder 404 is provided with a material receiving groove 405. The axis of the material receiving cylinder 404 coincides with the axis of the cylindrical shell 402. The distance from the bottom of the material receiving groove 405 to the cylindrical shell 402 is equal to the diameter of a single connector component 6. A plurality of support columns 7 are fixedly connected to the lower side of the outer side of the cylindrical shell 402. The lower ends of the support columns 7 are fixedly connected to the base 5. One end of the material receiving cylinder 404 is provided with a driving member to drive it to rotate.
[0053] Specifically, since the screening part 3 screens out a single one from a number of stacked connector components 6 by the rotation of the screening rotating cylinder 302, it has a certain degree of uncertainty itself and cannot ensure that the connector component 6 can be accurately screened every time. When directly used for feeding the feeding part 1, it may cause that when the feeding part 1 pushes the material, there is no corresponding connector component 6 falling onto the supporting part, resulting in chaos in the process. Therefore, the transition part 4 is set up for transition. The single connector components 6 falling from the screening part 3 fall into the discharge channel 401 in sequence to form a column. The cylindrical shell 402 and the material receiving cylinder 404 are arranged in the same way as the screening part 3, but only one material receiving groove 405 is provided on the material receiving cylinder 404. This enables the accurate control of the timing of receiving the connector component 6 and its falling from the discharge port 403 when the material receiving cylinder 404 rotates. And since the connector components 6 are arranged in a column in the discharge channel 401, compared with the screening part 3, the stability and accuracy of screening are greatly improved. By only controlling the rotation speed of the driving member driving the material receiving cylinder 404, the control of the feeding timing can be realized, and in cooperation with the feeding part 1, effective feeding can be achieved.
[0054] The supporting part includes a supporting platform 2. On the upper side of the supporting platform 2, there is a limiting groove 201 which is correspondingly arranged with the discharge port 403. The limiting groove 201 is used to limit the connector component 6. The axis of the limiting groove 201 coincides with the axis of the connector component 6. The support column 7 passes through the supporting platform 2 and is in sliding fit with it. The lower end of the supporting platform 2 is provided with a linear driving component.
[0055] Specifically, the connector component 6 falling from the discharge port 403 falls into the limiting groove 201 on the supporting platform 2 to achieve positioning, which is convenient for the feeding part 1 to push. And since the feeding part 1 will surely contact the supporting platform 2 when pushing, a linear driving component is arranged on the lower side of the supporting platform 2, so that when the feeding part 1 pushes the connector component 6, the supporting platform 2 descends to avoid interference and will not hinder the feeding part 1.
[0056] One end of the support platform 2 is fixedly connected with a rack 202. One side of the rack 202 is meshed and connected with a first gear 203. The center of the first gear 203 is fixedly connected with a rotating rod. The rotating rod passes through the cylindrical shell 402 and is rotatably connected thereto. The rotating rod is connected with the material receiving cylinder 404. The axes of the rotating rod and the material receiving cylinder 404 coincide with each other. The support platform 2 controls the material receiving and discharging of the material receiving cylinder 404 by moving up and down.
[0057] Specifically, when the material receiving cylinder 404 sends the connector assembly 6 to the support platform 2, the material receiving groove 405 is downward at this time. Then, when the support platform 2 is driven by the linear drive assembly to move downward for avoidance, the support platform 2 is guided along a plurality of support columns 7, driving the rack 202 on one side to descend simultaneously. The rack 202 meshes with the first gear 203 to drive the first gear 203 to rotate, thereby driving the rotating rod and the material receiving cylinder 404 to rotate, so that the material receiving cylinder 404 turns the material receiving groove 405 back to the upper end for material receiving. Then, after the pushing part 1 finishes pushing the material, the support platform 2 rises and resets. The rack 202 meshes with the first gear 203 in the reverse direction, and the first gear 203 rotates in the reverse direction, making the material receiving groove 405 rotate downward again, so that the connector assembly 6 in the groove falls onto the support platform 2 again. Repeating this process realizes orderly operation, and setting a single linear drive assembly can drive the support platform 2 and the material receiving cylinder 404 to work, saving costs.
[0058] The pushing part 1 includes a pushing column 101. A clamping groove 102 is formed inside the pushing column 101. The clamping groove 102 is correspondingly arranged with the limiting groove 201. A positioning rod 103 is arranged at the center of the clamping groove 102. The positioning rod 103 is inserted into the inside of the connector assembly 6 for positioning, and the outside of the connector assembly 6 is clamped into the clamping groove 102 for limiting.
[0059] Specifically, when pushing the material is required, the pushing column 101 moves towards the connector assembly 6 on the support platform 2. Since the support platform 2 will move downward for avoidance, before the support platform 2 moves downward, the positioning rod 103 first inserts into the inside of the connector assembly 6 to support it, preventing the support platform 2 from driving it to descend simultaneously and further ensuring the neutral position of the connector assembly 6.
[0060] A circular ring part 104 is arranged on one side of the support platform 2. The lower end of the circular ring part 104 is connected with the base 5. A pair of semi-circular baffles 105 are arranged inside the circular ring part 104. One end of the semi-circular baffle 105 is fixedly connected with a semi-cylindrical sleeve 106. The axes of the semi-cylindrical sleeve 106, the circular ring part 104 and the limiting groove 201 coincide with each other. The connector assembly 6 is pushed by the pushing column 101 and inserted into the inside of a pair of semi-cylindrical sleeves 106 and blocked by the semi-circular baffles 105. The semi-circular baffles 105 are made of rubber plates;
[0061] A pair of first beveled arc plates 107 are fixedly connected to the outer side of the pushing column 101. A second beveled arc plate 108 is disposed opposite to the inclined end of the first beveled arc plate 107. The inner side of the second beveled arc plate 108 is slidably engaged with the outer side of the pushing column 101. One end of the second beveled arc plate 108 is fixedly connected to a pushing plate 109. A guide rod 110 is disposed through the inner side of the pushing plate 109. One end of the guide rod 110 is fixedly connected to the pushing column 101, and the other end of the guide rod 110 is fixedly connected to a retaining piece 111. One end of the pushing plate 109 is fixedly connected to a push rod 112. A circular hole groove is formed at one end of the push rod 112. A first spring is disposed in the circular hole groove. One end of the first spring is connected to the retaining piece 111, and the retaining piece 111 slides along the circular hole groove;
[0062] A pair of fixed arc plates 113 are fixedly connected to the outer side of the pushing column 101.
[0063] Specifically, after the connector assembly 6 is inserted by the positioning rod 103, with the pushing of the pushing column 101, the connector assembly 6 is pushed into a pair of semi-cylindrical sleeves 106, and finally abuts against the sides of a pair of semi-circular baffles 105. As the head end of the connector assembly 6 is limited, the pushing column 101 continues to push, so that the clamping groove 102 is sleeved on the outer side of the connector assembly 6, thereby limiting it;
[0064] Since the connector assembly 6 itself is not a standard cylinder, the inner shape of the clamping groove 102 is not a standard cylindrical groove either, but a corresponding inner cavity shape matching the outer shape of the connector assembly 6, which is used to limit the position of the connector assembly 6 to prevent the connector head from rotating during the tightening of the nut. Therefore, when the clamping groove 102 is snapped onto the outer side of the connector assembly 6, it may be impossible for the connector assembly 6 to be correctly snapped into the clamping groove 102 due to the misalignment of the corresponding shape positions on both sides, resulting in Figure 8In the shown state, the connector assembly 6 still abuts against the semi-circular baffle 105 at this time, and the head end of the pusher post 101 also abuts against the outer side of the connector assembly 6. One end of the pusher post 101 is connected with a guide rod 110, a pushing plate 109 and a push rod 112. A driving member is provided to push the push rod 112, so that the push rod 112 pushes the pusher post 101 to move. When the head end of the pusher post 101 abuts against the outer side of the connector assembly 6, the push rod 112 can continue to push the pushing plate 109, and the pushing plate 109 pushes a pair of second beveled arc plates 108. The hypotenuse of the second beveled arc plate 108 is arranged opposite to the hypotenuse of the first beveled arc plate 107. One end of the pusher post 101 abuts against the outer side of the connector assembly 6, so that the first beveled arc plate 107 rotates correspondingly along the hypotenuse of the second beveled arc plate 108, thereby driving the pusher post 101 and the inner clamping groove 102 to rotate. The connector assembly 6 is abutted against the semi-circular baffle 105 made of rubber material, and the connector assembly 6 itself is kept from rotating through a large frictional force. When the clamping groove 102 rotates to a certain position, the connector assembly 6 can be successfully clamped into the clamping groove 102.
[0065] Furthermore, a first spring is also provided to facilitate the reset of the first beveled arc plate 107 and the second beveled arc plate 108. And when the pusher post 101 rotates, it will drive the guide rod 110 to rotate correspondingly. Therefore, a torsion spring member 117 is also provided between the pushing plate 109 and the pusher post 101, so that when the pusher post 101 and the first beveled arc plate 107 are reset, while returning to the corresponding position, they also rotate back to the initial angle, which is convenient for clamping the connector assembly 6 next time.
[0066] A pair of fixed arc plates 113 are also provided on the outer side of the pusher post 101. When the first beveled arc plate 107 rotates along the second beveled arc plate 108, it drives the fixed arc plates 113 to rotate together until the fixed arc plates 113 contact the second beveled arc plate 108, positioning the pusher post 101 that rotates a certain angle. And in the initial state, the fixed arc plates 113 also contact the second beveled arc plate 108, which is used to limit the positions of the pusher post 101 and the connector assembly 6 and prevent the pusher post 101 from rotating along with the nut during the tightening process.
[0067] A ring 114 is fixedly connected to the outer side of one end of the pusher post 101 close to the semi-cylindrical sleeve 106. One end of the ring 114 is set as an inclined surface, and the inner sides of one ends of a pair of semi-cylindrical sleeves 106 are set as arc-shaped bevel chamfers. The inclined surface is arranged opposite to the arc-shaped bevel chamfer. Both ends of the semi-cylindrical sleeve 106 are fixedly connected with connecting strips 115. A plurality of guide rods 116 are penetrated through the inner sides of the connecting strips 115. Both ends of the guide rods 116 are fixedly connected with the ring member 104. A second spring is arranged on the outer side of the guide rods 116, and both ends of the second spring are respectively connected with the connecting strips 115 of the ring member 104.
[0068] Specifically, when the connector assembly 6 is successfully snapped into the clamping groove 102, the pushing column 101 can continue to move towards the semi-cylindrical sleeve 106 at this time, so that the inclined surface of the annular ring 114 contacts the chamfer of the semi-cylindrical sleeve 106 (as Figure 9 shown), causing a pair of semi-cylindrical sleeves 106 to separate to both sides along the inclined surface of the annular ring 114. The connecting strip 115 moves along the guide rod 116 for guiding, and drives a pair of semi-circular baffles 105 to separate, and then the connector assembly 6 can be pushed into the processing procedure for assembly.
[0069] The linear drive assembly includes a first threaded rod 8. A threaded sleeve 801 is threadedly connected to the upper side of the first threaded rod 8. The upper end of the threaded sleeve 801 is connected to the support platform 2. The lower end of the threaded sleeve 801 is fixedly connected to a crown gear 802. The lower end of the crown gear 802 is rotatably connected to the base 5. A second gear 803 is meshed with the upper side of the crown gear 802. One end of the second gear 803 is fixedly connected to a second threaded rod 804. One end of the second threaded rod 804 is provided with a second motor 805. The second motor 805 is connected to the base 5. A moving plate 806 is slidably fitted to the upper side of the base 5. The second threaded rod 804 passes through the moving plate 806 and is threadedly connected thereto. The upper end of the moving plate 806 is connected to the push rod 112. A telescopic column 807 is provided between the moving plate 806 and the base 5.
[0070] Specifically, when it is necessary for the linear drive assembly to drive the support platform 2 to descend, only need to start the second motor 805. The second motor 805 drives the second threaded rod 804 and the second gear 803 to rotate. The second gear 803 meshes with the crown gear 802 to move, so that the crown gear 802 drives the first threaded rod 8 to rotate. The first threaded rod 8 is threadedly connected to the threaded sleeve 801, so that the threaded sleeve 801 drives the support platform 2 to descend. At the same time, when the second threaded rod 804 rotates, the second threaded rod 804 is threadedly connected to the moving plate 806. Under the guiding action of the telescopic column 807, the moving plate 806 pushes the push rod 112, and the connector assembly 6 is pushed into the processing procedure. That is, the descent of the support platform 2 is synchronized with the pushing of the pushing part 1, with good synchronization, and only one second motor 805 is used to complete the operation of two functional components, improving the utilization rate and saving costs.
[0071] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be directly connected, the communication inside two components, or the interaction relationship between two components. For those of ordinary skill in the art, the meanings of the above terms in the present application can be understood according to specific situations.
[0072] The above has introduced in detail an automatic feeding system for a connector provided by an embodiment of the present application. Specific examples are used herein to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only for helping to understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. An automatic feeding system for a connector, comprising a screening part (3), a transition part (4), a base (5), a supporting part, and a pushing part (1); Wherein: The screening part (3) includes a trapezoidal funnel frame (301). An inlet is provided on the upper side of the trapezoidal funnel frame (301). A number of connector components (6) are stacked and placed inside the trapezoidal funnel frame (301). The connector components (6) are all placed in a horizontal state. A screening rotating cylinder (302) is provided on the lower side of the trapezoidal funnel frame (301). The screening rotating cylinder (302) is used to screen out a single connector component (6) from the trapezoidal funnel frame (301) and sequentially feed it into the transition part (4); The transition part (4) is arranged at the lower end of the screening part (3). The connector components (6) are stacked in an orderly manner in a column in the transition part (4). The transition part (4) is used to screen out a single connector component (6) from a column of stacked connector components (6) and intermittently feed it into the lower supporting part; The supporting part is arranged on the base (5). The supporting part is arranged on the lower side of the transition part (4). The supporting part is used to pick up a single connector component (6) and support and position it; The pushing part (1) is arranged on one side of the supporting part. The pushing part (1) is used to push a single connector component (6) on the upper side of the supporting part into the next process for processing; The supporting part includes a supporting table (2). A limiting groove (201) is provided on the upper side of the supporting table (2); The pushing part (1) includes a pushing column (101). A clamping groove (102) is provided inside the pushing column (101). The clamping groove (102) is arranged corresponding to the limiting groove (201). A positioning rod (103) is provided at the center of the clamping groove (102). The positioning rod (103) is inserted into the inside of the connector component (6) for positioning. The outer side of the connector component (6) is clamped into the clamping groove (102) for limiting; A circular ring part (104) is arranged on one side of the supporting table (2). The lower end of the circular ring part (104) is connected to the base (5). A pair of semi-circular baffles (105) are arranged inside the circular ring part (104). One end of the semi-circular baffle (105) is fixedly connected to a semi-cylindrical sleeve (106). The axes of the semi-cylindrical sleeve (106), the circular ring part (104), and the limiting groove (201) coincide. The connector component (6) is pushed by the pushing column (101) and inserted into the inside of a pair of semi-cylindrical sleeves (106) and blocked by the semi-circular baffles (105). The semi-circular baffles (105) are made of rubber plates; A pair of beveled arc-shaped plates I (107) are fixedly connected to the outer side of the material pushing column (101). A beveled arc-shaped plate II (108) is arranged opposite to the inclined surface end of the beveled arc-shaped plate I (107). The inner side of the beveled arc-shaped plate II (108) is in sliding fit with the outer side of the material pushing column (101). One end of the beveled arc-shaped plate II (108) is fixedly connected to a pushing plate (109). A guide rod (110) is arranged through the inner side of the pushing plate (109). One end of the guide rod (110) is fixedly connected to the material pushing column (101), and the other end of the guide rod (110) is fixedly connected to a retaining piece (111). One end of the pushing plate (109) is fixedly connected to a push rod (112). A round hole groove is formed at one end of the push rod (112). A first spring is arranged in the round hole groove. One end of the first spring is connected to the retaining piece (111), and the retaining piece (111) slides along the round hole groove. A pair of fixed arc plates (113) are fixedly connected to the outer side of the material pushing column (101).
2. An automatic feeding system for a connector according to claim 1, characterized in that: A pair of arc-shaped plates (303) are fixedly connected to both sides of the lower end of the trapezoidal funnel frame (301). The centers of the pair of arc-shaped plates (303) coincide with the center of the screening rotating cylinder (302). A plurality of arc-shaped grooves (304) are formed on the outer circumferential surface of the screening rotating cylinder (302). The arc-shaped grooves (304) are used for screening single connector components (6) into them. One end of the screening rotating cylinder (302) is provided with a first motor (305). The first motor (305) is fixed on the outer side wall of the trapezoidal funnel frame (301). The first motor (305) is used to drive the screening rotating cylinder (302) to rotate. The distance between the bottom of the arc-shaped groove (304) and the arc-shaped plate (303) is equal to the diameter of a single connector component (6). When the screening rotating cylinder (302) rotates, a plurality of connector components (6) in the trapezoidal funnel frame (301) are screened into the arc-shaped grooves (304) and brought into the arc-shaped plates (303), and then fall into the lower transition part (4) along the arc-shaped plates (303).
3. An automatic feeding system for a connector according to claim 2, characterized in that: The transition part (4) includes a discharge channel (401). The discharge channel (401) is arranged as a vertical square channel. The upper end of the discharge channel (401) is connected to the arc-shaped plate (303). A column of the connector components (6) is vertically stacked in the discharge channel (401). The lower end of the discharge channel (401) is provided with a cylindrical shell (402). The lower end of the cylindrical shell (402) is provided with a discharge port (403). Inside the cylindrical shell (402), there is a receiving cylinder (404). On one side of the receiving cylinder (404), there is a receiving groove (405). The axis of the receiving cylinder (404) coincides with the axis of the cylindrical shell (402). The distance from the bottom of the receiving groove (405) to the cylindrical shell (402) is equal to the diameter of a single connector component (6). On the lower side of the outer side of the cylindrical shell (402), several support columns (7) are fixedly connected. The lower ends of the support columns (7) are fixedly connected to the base (5). One end of the receiving cylinder (404) is driven by a driving member to rotate.
4. The automatic feeding system for a connector according to claim 3, characterized in that: The limiting groove (201) is arranged corresponding to the discharge port (403). The limiting groove (201) is used to limit the connector component (6). The axis of the limiting groove (201) coincides with the axis of the connector component (6). The support column (7) penetrates through the support table (2) and is in sliding fit with it. A linear driving component is arranged at the lower end of the support table (2).
5. The automatic feeding system for a connector according to claim 4, characterized in that: One end of the support table (2) is fixedly connected with a rack (202). On one side of the rack (202), a first gear (203) is meshed. The center of the first gear (203) is fixedly connected with a rotating rod. The rotating rod penetrates through the cylindrical shell (402) and is rotatably connected with it. The rotating rod is connected to the receiving cylinder (404). The axis of the rotating rod coincides with the axis of the receiving cylinder (404). The support table (2) controls the receiving and discharging of the receiving cylinder (404) by moving up and down.
6. The automatic feeding system for a connector according to claim 1, characterized in that: A ring (114) is fixedly connected to the outer side of the pusher column (101) near one end of the semi-cylindrical sleeve (106). One end of the ring (114) is arranged as an inclined surface. The inner sides of one ends of a pair of semi-cylindrical sleeves (106) are arranged as arc-shaped chamfers. The inclined surface is arranged opposite to the arc-shaped chamfer. Connecting bars (115) are fixedly connected to both ends of the semi-cylindrical sleeve (106). A number of guide rods (116) are arranged through the inner sides of the connecting bars (115). The two ends of the guide rod (116) are fixedly connected to the ring member (104). A second spring is arranged on the outer side of the guide rod (116). The two ends of the second spring are respectively connected to the connecting bar (115) of the ring member (104).
7. The automatic feeding system for a connector according to claim 4, characterized in that: The linear drive assembly includes a first threaded rod (8). A threaded sleeve (801) is threadedly connected to the upper side of the first threaded rod (8). The upper end of the threaded sleeve (801) is connected to the support platform (2). The lower end of the threaded sleeve (801) is fixedly connected to a crown gear (802). The lower end of the crown gear (802) is rotatably connected to the base (5). A second gear (803) is meshed with the upper side of the crown gear (802). One end of the second gear (803) is fixedly connected to a second threaded rod (804). One end of the second threaded rod (804) is provided with a second motor (805). The second motor (805) is connected to the base (5). A moving plate (806) is slidably fitted to the upper side of the base (5). The second threaded rod (804) passes through the moving plate (806) and is threadedly connected thereto. The upper end of the moving plate (806) is connected to a push rod (112). A telescopic column (807) is provided between the moving plate (806) and the base (5).
Citation Information
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