Multi-temperature field grouting material reaction model box
By using a multi-temperature field grouting material reaction model box, the problem of insufficient research on the seepage prevention and plugging performance of grouting materials at different temperatures was solved, realizing the reliability and accuracy of grouting materials in actual engineering and providing optimal plugging parameters.
Patent Information
- Application Number
- CN202310037754.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-09
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-01-09
AI Technical Summary
There is insufficient research on the seepage prevention and plugging performance of existing grouting materials at different temperatures, which leads to a disconnect between experimental conclusions and actual engineering applications. This makes it impossible to accurately adjust the grouting material ratio and affects the seepage prevention and plugging effect.
A multi-temperature field grouting material reaction model box is designed, including a water storage tank, a temperature box, and a grouting reaction model box. The water source temperature is adjusted by the temperature box to simulate the reaction of grouting materials under different temperature conditions. It is equipped with a temperature sensor and a detachable grouting reaction interface to monitor and record the grouting effect in real time.
It improves the reliability of grouting materials for seepage prevention and plugging at different temperatures, can accurately simulate actual engineering conditions, analyze the plugging mechanism, provide optimal plugging parameters, and ensure the effectiveness of emergency rescue.
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Figure CN116008509B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of process manufacturing technology, specifically to a multi-temperature field grouting material reaction model box. Background Technology
[0002] Grouting is commonly used to address seepage and leakage problems caused by sudden water inrushes during infrastructure construction. Current testing of grouting materials primarily focuses on measuring parameters such as setting time, compressive strength, water retention rate, and water-blocking ratio, without considering the impact of variations in grouting material properties at different temperatures on seepage prevention and leakage plugging effectiveness. These issues lead to a disconnect between experimental conclusions and practical engineering applications, making it impossible to accurately adjust grouting material proportions and resulting in poor seepage prevention and leakage plugging effectiveness in actual projects.
[0003] Therefore, there is an urgent need for a multi-temperature field grouting material reaction model box to solve the technical problem of low reliability of existing grouting materials in preventing seepage and plugging leaks. Summary of the Invention
[0004] To address the technical problem of low reliability in seepage prevention and plugging of existing grouting materials, the present invention aims to provide a multi-temperature field grouting material reaction model box, which can improve the reliability of seepage prevention and plugging of grouting materials and effectively overcome the problems existing in the prior art.
[0005] To achieve the above objectives, the present invention provides a multi-temperature field grouting material reaction model box, comprising a water storage tank, a temperature chamber, and a grouting reaction model box; the grouting reaction model box includes a box body, a grouting material unit, and a reaction unit; the grouting material unit is disposed on the box body and communicates with the box body, and grouting material is injected into the reaction unit inside the box body; the reaction unit corresponds to the grouting material unit and is disposed inside the box body; the water storage tank is communicated with the temperature chamber, and raw water is input into the temperature chamber and its temperature is regulated; the temperature chamber is communicated with the grouting reaction model box, and heated water from the temperature chamber is injected into the grouting reaction model box to react with the grouting material on the reaction unit inside the grouting reaction model box.
[0006] Furthermore, the outlet of the water storage tank is connected to the temperature box via a pipe, and a water storage tank valve is provided at the pipe, which can be used to open or close the pipe between the water storage tank and the temperature box.
[0007] Furthermore, the temperature chamber includes a chamber body and a temperature chamber controller, the temperature chamber controller being disposed on the chamber body.
[0008] Furthermore, the output port of the temperature chamber is connected to the grouting reaction model box via a pipe, and a water pump is installed on the pipe.
[0009] Further, the box is connected by several glass plates.
[0010] Further, the box is provided with steel grating.
[0011] Further, the box is provided with steel grating.
[0012] Further, the box is provided with steel grating.
[0013] Further, the box is provided with steel grating.
[0014] Further, the box is provided with steel grating.
[0015] The multi-temperature field grouting material reaction model box can adjust the temperature of grouting material reaction, meets the research of grouting material anti-seepage and leakage performance under different temperatures in actual engineering, and improves the reliability of grouting material anti-seepage and leakage. BRIEF DESCRIPTION OF DRAWINGS
[0016] The application will be further described below in combination with the drawings and specific embodiments.
[0017] Figure 1 It is the overall structure plan view of the multi-temperature field grouting material reaction model box.
[0018] Figure 2 It is the overall structure plan view of the multi-temperature field grouting material reaction model box.
[0019] Figure 3 It is the overall structure plan view of the multi-temperature field grouting material reaction model box.
[0020] The following illustrates the component marking description in the drawings:
[0021] 100. water storage tank 110. water storage tank valve 200. temperature tank 210. box 220. temperature tank controller 230. water pump 300. grouting reaction model box 310. box 311. water outlet valve 312. thermometer 313. steel grating 314. water inlet valve 320. grouting material unit 321. grouting material storage tank 322. grouting valve 330. reaction unit 331. crack. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application is further described below in combination with specific drawings.
[0023] In order to solve the technical problem of low reliability of the existing grouting material anti-seepage and leakage plugging, the present application aims to provide a multi-temperature field grouting material reaction model box, which can adjust the temperature of the grouting material reaction, meet the research of the anti-seepage and leakage performance of the grouting material under different temperatures in actual engineering, and improve the reliability of the anti-seepage and leakage of the grouting material.
[0024] Referring to Figure 1 The multi-temperature field grouting material reaction model box provided by the present application comprises a water storage tank 100, a temperature tank 200 and a grouting reaction model tank 300.
[0025] Referring to Figure 2 Further, the water storage tank 100 is used to provide the original water source, the water outlet of the water storage tank 100 is communicated with the temperature tank 200 through a pipeline, and a water storage tank valve 110 is arranged at the pipeline to open or close the pipeline between the water storage tank 100 and the temperature tank 200.
[0026] The temperature tank 200 is used to adjust the temperature of the original water source provided by the water storage tank 100, and the temperature tank 200 comprises a tank body 210 and a temperature tank controller 220, and the temperature tank controller 220 is arranged on the tank body 210.
[0027] The tank body 210 is used to receive the original water source provided by the water storage tank 100, and can adjust the temperature of the original water source provided by the water storage tank 100 according to the temperature tank controller 220 to meet the test temperature requirement.
[0028] The output end of the temperature tank 200 is communicated with the grouting reaction model tank 300 through a pipeline, and a water pump 230 is arranged on the pipeline to inject the water source with adjusted temperature into the grouting material reaction model tank 300.
[0029] Referring to Figure 3 The grouting reaction model tank 300 comprises a tank body 310, a grouting material unit 320 and a reaction unit 330.
[0030] The tank body 310 is connected by a plurality of glass plates, and here, the glass plates are transparent to facilitate personnel to observe the grouting reaction inside the tank body 310.
[0031] In addition, the glass plates are preferably made of high-strength tempered glass to ensure the safety of the grouting material reaction model tank during the experiment.
[0032] Meanwhile, in order to further enhance the safety of the grouting material reaction model box in the experiment process, a high-strength steel grating 313 is arranged on the box body composed of the glass plate, and the strength of the box body 310 is increased through the steel grating 313.
[0033] One side of the box body 310 is provided with a water inlet valve 314 in communication with the temperature box 200, and the water source after temperature adjustment can be injected into the box body 310. The other side of the box body 310 is provided with a water outlet valve 311, and the water in the box body 310 can be discharged through the water outlet valve 311.
[0034] The grouting material unit 320 is arranged at the top of the box body 310, which includes a grouting material storage tank 321 and a grouting valve 322.
[0035] The grouting material storage tank 321 is used for storing grouting material, and the two sides of the grouting material storage tank 321 are communicated with the inside of the box body 310 through pipelines, so that the grouting material in the grouting material storage tank 321 can be transported to the reaction unit 330 inside the box body 310.
[0036] Meanwhile, the grouting valve 322 is arranged on the pipeline, and the pipeline connected with the inside of the box body 310 can be opened or closed through the grouting valve 322.
[0037] The reaction unit 330 includes a grouting reaction interface, which is arranged in the box body 310 and corresponds to the grouting material unit 320 at the top of the box body 310.
[0038] The reaction unit 330 includes three plates, including a first plate, a second plate and a third plate. The first plate and the second plate are arranged obliquely on both sides of the third plate and are connected with the box body 310, and are suspended above the inside of the box body 310.
[0039] The third plate in the middle is provided with a crack 331, and the grouting material unit at the top of the box body 310 injects the mixed grouting material into the third plate of the grouting reaction interface 330, and reacts with the water source injected into the box body 310 to seal the crack 331 on the third plate.
[0040] Meanwhile, the crack in the grouting reaction interface will be sealed by the grouting material after the test is completed. The grouting reaction interface and the existing crack will not be used due to the injection of the grouting material, so the grouting reaction interface and the box body are modularly installed, and the grouting reaction interface and the box body can be detachably connected. After the test is completed, the original grouting reaction interface can be replaced as a whole to ensure the accuracy of the subsequent test.
[0041] The connection structure between the grouting reaction interface and the box body is not limited in this scheme, and the specific structure can be determined according to the actual situation.
[0042] Secondly, the self-weight of the grouting reaction interface needs to be greater than the floating force provided by the water in the grouting material reaction model box when filled with water, so as to ensure that the grouting reaction interface does not float up.
[0043] In addition, the grouting material reaction model box is equipped with a thermometer 312, which can monitor the water temperature in the grouting material reaction model box 300 in real time during the test.
[0044] Finally, as a preferred solution, each part of the multi-temperature field grouting material reaction model box is made of waterproof, rust-proof and corrosion-resistant materials, and the outer surface is coated with special materials to ensure the service life of the model box.
[0045] The following illustrates the working process of the present solution in specific application. It should be noted that the following description is only an example of the application of the present solution and does not limit the present solution.
[0046] First, open the water storage tank valve 110 to provide water in the water storage tank 100 to the temperature tank 200, and adjust the temperature of the water in the temperature tank 200 through the temperature tank controller 220 on the temperature tank 200.
[0047] While the water in the temperature tank 200 is being heated, open the grouting valve 322 to inject the mixed grouting material in the grouting material storage tank 321 into the reaction interface 330 in the box 310.
[0048] After a period of heating, when the water in the temperature tank 200 reaches the temperature value, open the water pump 230 and the water inlet valve 314 to inject the heated water into the box 310 until the water level reaches the reaction interface 330, and the grouting material on the reaction interface 330 reacts with the grouting material on the reaction interface 330 to seal the cracks 331 on the reaction interface 330.
[0049] After the test is completed, the water is discharged through the water outlet valve 311, and the reaction interface 330 is replaced and injected with water of different temperatures to react with the grouting material on the reaction interface 330.
[0050] At the same time, the grouting effect of the grouting material under multiple temperature fields is recorded in real time during the reaction.
[0051] The multi-temperature field grouting material reaction model box formed by the above solution can simulate the grouting effect of different grouting materials under multiple temperature fields in actual engineering, analyze the plugging mechanism by comparing the test data and phenomena under multiple working conditions, obtain the optimal plugging parameters, and ensure the reliability of the anti-seepage and plugging rescue in actual engineering.
[0052] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A multi-temperature field grouting material reaction model box, characterized in that, The utility model provides a grouting reaction model box, temperature box and water storage tank, the grouting reaction model box comprises a box body, a grouting material unit and a reaction unit, the grouting material unit is arranged on the box body and communicates with the box body, and the grouting material is injected into the reaction unit in the box body while the water source in the temperature box is heated, the reaction unit corresponds to the grouting material unit and is arranged in the box body, and the reaction unit comprises a grouting reaction interface, a first plate, a second plate and a third plate, the first plate and the second plate are arranged on the two sides of the third plate and are connected with the box body and suspended above the box body, a crack is arranged on the third plate, the grouting material unit on the top of the box body injects the mixed grouting material into the third plate of the grouting reaction interface, and the grouting material reacts with the water source in the box body to seal the crack on the third plate, the grouting reaction interface is detachably connected with the box body, and the original grouting reaction interface can be replaced as a whole after each test. The water storage tank is communicated with the temperature box, the original water source is input into the temperature box, and the temperature of the original water source is adjusted, the temperature box is communicated with the grouting reaction model box, the water source heated in the temperature box is injected into the grouting reaction model box, until the water level reaches the reaction interface of the reaction unit in the grouting reaction model box, and the grouting material on the reaction interface reacts with the grouting material on the reaction interface to seal the crack on the reaction interface.
2. The multi-temperature field grouting material reaction model box according to claim 1, characterized in that, The outlet of the water storage tank is communicated with the temperature box through a pipeline, a water storage tank valve is arranged on the pipeline, and the pipeline between the water storage tank and the temperature box can be opened or closed through the water storage tank valve.
3. The multi-temperature field grouting material reaction model box according to claim 1, characterized in that, The temperature box comprises a box body and a temperature box controller, and the temperature box controller is arranged on the box body.
4. The multi-temperature field grouting material reaction model box according to claim 1, characterized in that, The outlet of the temperature box is communicated with the grouting reaction model box through a pipeline, and a water pump is arranged on the pipeline.
5. The multi-temperature field grouting material reaction model box according to claim 3, characterized in that, The box body is composed of a plurality of glass plates.
6. The multi-temperature field grouting material reaction model box according to claim 3, characterized in that, A steel grating is arranged on the box body.
7. The multi-temperature field grouting material reaction model box according to claim 3, characterized in that, A water inlet valve is arranged on one side of the box body and communicated with the temperature box, and a water outlet valve is arranged on the other side of the box body.
8. The multi-temperature field grouting material reaction model box according to claim 1, characterized in that, The grouting material unit comprises a grouting material storage tank and a grouting valve, the grouting material storage tank is arranged on the top of the box body, the grouting material storage tank is communicated with the inside of the box body through pipelines arranged on the two sides of the grouting material storage tank, and the grouting valve is arranged on the pipelines arranged on the two sides of the grouting material storage tank, so that the pipeline with the inside of the box body can be opened or closed through the grouting valve.
9. The multi-temperature field grouting material reaction model box according to claim 1, characterized in that, A temperature sensor is arranged on the grouting reaction model box.
Citation Information
Patent Citations
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