Compressed air dust removal device

By using compressed air dust removal device in the vacuum cleaner, the dust outside the filter element is cleaned by using the air impact force, the problems of unclean dust removal and reduced suction caused by blockage of the filter element are solved, extending the filter element life and reducing costs.

CN116036749BActive Publication Date: 2025-05-16XUZHOU LESHENG AUTOMOBILE IND CO LTD
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Patent Information

Application Number
CN202310154581.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-22
Publication Date
2025-05-16
Estimated Expiration
2043-02-22

AI Technical Summary

Technical Problem

During use of the vacuum cleaner, the filter element is easily blocked, resulting in unclear dust removal, reduced suction force and reduced working efficiency.

Method used

The compressed air dust removal device is used to detect the air flow pressure to determine the filter element blockage. When it is blocked, a solenoid valve is used to control the circulation of compressed air to form an air impact force to clean the dust outside the filter element.

Benefits of technology

It effectively extends the service life of the filter element, reduces costs, ensures road surface cleanliness, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a compressed air dust removal device, comprising: a compression mechanism, wherein the compression mechanism comprises a baffle, an air storage tank fixed on one side of the baffle, and a temporary storage tank fixed on the other side of the baffle; wherein the temporary storage tank is provided with an electromagnetic valve for controlling whether gas circulates; the air storage tank comprises an outer sleeve with an air cavity inside and an inner sleeve fixed on the inner side of the outer sleeve, and an air inlet hole is provided on the baffle; the present invention uses an air pump to fill the air in the air storage tank to form compressed air, and cooperates with the electromagnetic valve. When the filter element is in a blocked state, the electromagnetic valve is opened, and the compressed air is quickly emitted from the air storage tank to form an air impact force to clean the dust outside the filter element, and the cycle works to ensure that the filter element is always in the best state, effectively prolonging the service life of the filter element, reducing costs, ensuring that the road surface is cleaned, and reducing manual labor intensity.
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Description

Technical Field

[0001] The invention relates to the technical field of dust collection vehicles, and in particular to a compressed air dust removal device. Background Art

[0002] The vacuum truck is a new type of road cleaning sanitation vehicle that uses a dust removal and filtration system. It has changed the traditional way of sweeping with a disc brush and rolling brush, and has completely adopted the working principle of negative pressure direct suction to complete the work. Through the vehicle's dust removal and filtration system and automatic pulse vibration dust removal system, it effectively reduces dust pollution and simultaneously filters inhalable particles, improves air quality, reduces the content of inhalable particles in the air, and improves people's respiratory health.

[0003] However, the current vacuum cleaner still has the following problems when in use:

[0004] The vacuum cleaners currently in use use filter elements to filter dust during use. Due to their working characteristics, there is a lot of dust, and the filter elements are seriously clogged during the cleaning operation. The dust is not removed cleanly during the operation of the vacuum cleaner, resulting in reduced suction power and a gradual decrease in work efficiency. Summary of the invention

[0005] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a compressed air dust removal device, which determines the blockage condition of the filter element by detecting the air flow pressure. When the filter element is blocked, the compressed air is quickly dissipated to form an impact force to clear the dust outside the filter element, so as to ensure that the filter element is always in the best condition, increase the service life of the filter element, reduce costs, ensure the cleanliness of the road surface, and reduce manual labor intensity.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solution: The present invention provides a compressed air dust removal device, comprising:

[0007] A compression mechanism, the compression mechanism comprising a baffle, a gas storage tank fixed on one side of the baffle, and a temporary storage tank fixed on the other side of the baffle;

[0008] Wherein, the temporary storage tank is equipped with a solenoid valve for controlling whether the gas flows;

[0009] The gas storage tank comprises an outer sleeve having an air cavity therein and an inner sleeve fixed inside the outer sleeve, an air inlet hole is opened on the baffle, and when external air is introduced, it can enter the inner part of the outer sleeve through the air inlet hole and be isolated outside the inner sleeve;

[0010] The baffle is provided with a plurality of air outlet holes for allowing the air inside the gas storage tank to enter the temporary storage tank;

[0011] A connecting hole is provided in the middle of the baffle plate for connecting the inner sleeve and the temporary storage tank. After the solenoid valve is opened, the air inside the temporary storage tank can enter the inner sleeve for dust removal.

[0012] Preferably, the compression mechanism further comprises an air inlet pipe, one end of which is communicated with the air inlet hole, and the other end of which is connected to the air outlet of an external air pump.

[0013] Preferably, the compression mechanism further comprises an oil injector, and the oil injector is mounted on the baffle.

[0014] Preferably, the compression mechanism also includes an air flow detector, which is used to detect the air flow pressure, and when the air flow pressure is lower than a preset threshold, the solenoid valve is started to connect the temporary storage tank and the inner sleeve to perform dust removal.

[0015] Preferably, it further comprises a filtering mechanism, wherein the filtering mechanism comprises a filter element and a sleeve, the sleeve is sleeved on the outside of the compression mechanism, and the filter element is sleeved on the outside of the sleeve.

[0016] Preferably, the filtering mechanism further comprises a filter element housing, and the filter element is mounted on the filter element housing.

[0017] Preferably, the filtering mechanism further comprises a motor, a fan and an air gathering port, the air gathering port is mounted on the filter element housing, the fan is mounted on the air gathering port, and the output shaft of the motor is connected to the fan.

[0018] Preferably, the filtering mechanism further comprises a fan frame, the fan frame is sleeved on the outside of the fan, and the motor is mounted on the fan frame.

[0019] The beneficial effects of the present invention are:

[0020] The present invention uses an air pump to fill the gas tank with gas to form compressed air, and cooperates with a solenoid valve. When the filter element is in a blocked state, the solenoid valve opens, and the compressed air is quickly emitted from the gas tank to form an air impact force to clean the dust outside the filter element. The cycle works to ensure that the filter element is always in the best state, effectively prolonging the service life of the filter element, reducing costs, ensuring that the road surface is clean, and reducing manual labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 The schematic diagram of the compression mechanism structure of the compressed air dust removal device of the present invention is shown in FIG. Figure 1 .

[0023] Figure 2 The schematic diagram of the compression mechanism structure of the compressed air dust removal device of the present invention is shown in FIG. Figure 2 .

[0024] Figure 3 The structure of the gas storage tank of the present invention is shown in FIG. Figure 1 , the dotted arrows represent the air flow direction.

[0025] Figure 4 The structure of the compressed air dust removal device of the present invention is shown in FIG. Figure 1 .

[0026] Figure 5 The structure of the compressed air dust removal device of the present invention is shown in FIG. Figure 2 .

[0027] Figure 6 The figure is a schematic diagram of the connection structure of the motor, fan and air collecting port of the compressed air dust removal device of the present invention.

[0028] Figure 7 The structure of the gas storage tank of the present invention is shown in FIG. Figure 2 , the dotted arrows represent the air flow direction.

[0029] Explanation of the reference numerals: 10-compression mechanism; 11-air storage tank; 111-outer sleeve; 112-inner sleeve; 12-baffle; 121-air inlet; 122-air outlet; 123-connecting hole; 13-oil injector; 14-solenoid valve; 15-inlet pipe; 16-temporary storage tank; 17-air flow detector; 20-filter mechanism; 21-filter element; 22-sleeve; 23-filter element housing; 24-fan frame; 25-motor; 26-fan; 27-air gathering port. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Example: Figures 1 to 7 As shown, the present invention provides a compressed air dust removal device, comprising:

[0032] The compression mechanism 10 includes a baffle 12, an air storage tank 11 fixed to one side of the baffle 12, and a temporary storage tank 16 fixed to the other side of the baffle 12, and also includes an oil injector 13, an air intake pipe 15 and an air flow detector;

[0033] Among them, the temporary storage tank 16 is equipped with a solenoid valve 14 for controlling whether the gas flows;

[0034] The gas storage tank 11 includes an outer sleeve 111 with an air cavity inside and an inner sleeve 112 fixed inside the outer sleeve 111. The baffle 12 is provided with an air inlet hole 121. When external air is introduced, one end of the air inlet pipe 15 is connected to the air inlet hole 121, and the other end is connected to the air outlet of an external air pump. The air pump supplies air, which enters the air inlet hole 121 through the air inlet pipe 15, and then enters the air cavity K1 inside the outer sleeve 111 through the air inlet hole 121 (such as Figure 3 and Figure 7 As shown), and isolated outside the inner sleeve 112, as the air pump continuously supplies air, the gas is compressed inside the outer sleeve 111 to form compressed air. At the same time, a plurality of air outlet holes 122 are provided on the baffle 12, and the air inside the air storage tank 11 can enter the temporary storage tank 16. At this time, since the solenoid valve 14 is not opened, the compressed air does not circulate. During the vacuuming operation of the vacuum cleaner, the air flow detector 17 is used to detect the air flow pressure, and when the air flow pressure is lower than the preset threshold value, it represents that the filter element 21 is blocked. At this time, the air flow detector 17 sends a signal to the solenoid valve 14, and a connecting hole 123 is provided in the middle of the baffle 12 for connecting the inner sleeve 112 and the temporary storage tank 16. The solenoid valve 14 is started to connect the temporary storage tank 16 and the inner sleeve 112, and the compressed air inside the temporary storage tank 16 can enter the air outlet channel K2 inside the inner sleeve 112 (as shown in FIG. Figure 3 and Figure 7 As shown), and quickly emit air impact force to clean the dust outside the filter element 21;

[0035] More specifically, the inner sleeve 112 is a conical structure, and the air outlet channel K2 inside it is trumpet-shaped, which can increase the air flow speed and increase the air impact force;

[0036] As an optimization of the above technical solution, during the dust removal work of the filter element 21, the oiler 13 presets the oiling interval, such as oiling once after half an hour of work, and repeats the cycle;

[0037] Oiling is performed through the oiler 13. On the one hand, it can lubricate the rubber sleeve of the filter element 21 to prevent wear and reduce material costs. On the other hand, it can also seal the rubber sleeve of the filter element 21 to ensure the air tightness of the air intake port and support the concentric axial force of the filter element 21.

[0038] The filter mechanism 20 includes a filter element 21, a sleeve 22, a filter element housing 23, a fan frame 24, a motor 25, a fan 26 and an air gathering port 27;

[0039] Among them: the sleeve 22 is sleeved on the outside of the compression mechanism 10, the filter element 21 is sleeved on the outside of the sleeve 22, the filter element 21 is installed on the filter element housing 23, the air gathering port 27 is installed on the filter element housing 23, the fan 26 is installed on the air gathering port 27, the output shaft of the motor 25 is connected to the fan 26, the fan frame 24 is sleeved on the outside of the fan 26, and the motor 25 is installed on the fan frame 24.

[0040] When in use, the machine is started, the cleaning work begins, and the air pump starts to supply air, which enters the air storage tank 11 through the air inlet pipe 15;

[0041] The motor 25 starts, driving the fan 26 to rotate, so that the air inside the filter element 21 is extracted, and the air carrying dust outside the filter element 21 is filtered by the filter element 21 to filter the dust to the outside of the filter element 21. After working for a period of time, the air flow detector detects a low-pressure flow and issues an alarm. At this time, the air cavity inside the air storage tank 11 is full and in a compressed state. After the solenoid valve 14 receives the signal from the air flow detector, it opens the solenoid valve 14, so that the air is quickly dissipated from the air cavity to form an air impact force to clean the dust outside the filter element 21. The cycle works to ensure that the filter element 21 is always in the best condition, effectively increasing the service life of the filter element, reducing costs, ensuring that the road surface is cleaned, and reducing manual labor intensity.

[0042] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. Compressed air dust removal device, characterized in that: include: A compression mechanism (10), the compression mechanism (10) comprising a baffle (12), an air storage tank (11) fixed to one side of the baffle (12), and a temporary storage tank (16) fixed to the other side of the baffle (12); Wherein, the temporary storage tank (16) is equipped with a solenoid valve (14) for controlling whether the gas flows; The gas storage tank (11) comprises an outer sleeve (111) having an air cavity therein and an inner sleeve (112) fixed to the inner side of the outer sleeve (111); the inner sleeve (112) is a conical structure, and the air outlet passage therein is horn-shaped; an air inlet hole (121) is provided on the baffle plate (12), and when external air is introduced, it can enter the interior of the outer sleeve (111) through the air inlet hole (121) and be isolated outside the inner sleeve (112); The baffle plate (12) is provided with a plurality of air outlet holes (122) for allowing the air inside the air storage tank (11) to enter the temporary storage tank (16); A communication hole (123) is provided in the middle of the baffle (12) for connecting the inner sleeve (112) and the temporary storage tank (16); The compression mechanism (10) further comprises an air inlet pipe (15), one end of the air inlet pipe (15) being in communication with the air inlet hole (121), and the other end of the air inlet pipe (15) being connected to an air outlet of an external air pump; The compression mechanism (10) further comprises an oil injector (13), wherein the oil injector (13) is mounted on the baffle (12); The compression mechanism (10) further comprises an air flow detector (17), wherein the air flow detector (17) is used to detect the air flow pressure, and when the air flow pressure is lower than a preset threshold value, the solenoid valve (14) is activated to connect the temporary storage tank (16) and the inner sleeve (112), so that the air inside the temporary storage tank (16) can enter the inner sleeve (112) to perform dust removal; It also comprises a filtering mechanism (20), the filtering mechanism (20) comprising a filter element (21) and a sleeve (22), the sleeve (22) being sleeved on the outside of the compression mechanism (10), and the filter element (21) being sleeved on the outside of the sleeve (22).

2. The compressed air dust removal device according to claim 1, characterized in that: The filtering mechanism (20) further comprises a filter element housing (23), and the filter element (21) is mounted on the filter element housing (23).

3. The compressed air dust removal device according to claim 2, characterized in that: The filtering mechanism (20) further comprises a motor (25), a fan (26) and an air gathering port (27); the air gathering port (27) is mounted on the filter element housing (23); the fan (26) is mounted on the air gathering port (27); and the output shaft of the motor (25) is connected to the fan (26).

4. The compressed air dust removal device according to claim 3, characterized in that: The filtering mechanism (20) further comprises a fan frame (24), wherein the fan frame (24) is sleeved on the outside of the fan (26), and the motor (25) is mounted on the fan frame (24).

Citation Information

Patent Citations

  • Method for cleaning superfine powder dust of bag-type dust remover and device thereof

    CN101301553A

  • Pulse cloth bag type dust collector

    CN214019736U