A single-crystal multi-wire cutting machine drum

Abstract

This invention discloses a single-crystal multi-wire cutting machine roller, relating to the technical field of single-crystal multi-wire cutting equipment. The roller includes a cylindrical body with a support cylinder inside. The support cylinder is coaxial with the cylindrical body and has the same length. Several connecting plates are uniformly arrayed on the outer wall of the support cylinder. Each connecting plate is fixedly connected to the inner wall of the cylindrical body on the side furthest from the support cylinder. Connecting components are inserted into both ends of the cylindrical body. This invention, by setting up a cylindrical body, support cylinder, and connecting plates, with the connecting plates fixing the cylindrical body and support cylinder together, and the connecting plates having an arc-shaped cross-section in the radial direction of the cylindrical body, creates a turbine-like roller structure under the action of several connecting plates. Compared to existing simple cylindrical structures, this design is more compact, more stable, and less prone to deformation, effectively reducing vibration during cutting and thus improving cutting accuracy and work efficiency.

Description

Technical Field

[0001] This invention relates to the field of single-crystal multi-wire cutting equipment technology, specifically a single-crystal multi-wire cutting machine drum. Background Technology

[0002] Multi-wire cutting machines are a commonly used single-crystal cutting equipment. A multi-wire cutting machine generally contains at least two rollers, on which gold wires are tensioned. The rollers are equipped with a drive structure, which moves the gold wires to achieve wire cutting.

[0003] The existing multi-wire cutting machine has a simple cylindrical drum structure, which is connected to the shaft through a bearing structure at the end. There is a certain space between the shaft and the drum. During high-speed rotation, the drum will vibrate relative to the shaft, affecting the accuracy. Summary of the Invention

[0004] This invention provides a single-crystal multi-wire cutting machine roller, which has the advantages of high strength, even distribution of torque, and cylindrical arc design to reduce the occurrence of torque-guided resonance in forward and reverse rotation. This solves the problem that the existing multi-wire cutting machine rollers have a simple cylindrical structure, and the roller vibrates relative to the rotating shaft during high-speed rotation, affecting accuracy.

[0005] To achieve high strength and evenly distribute torque, the cylindrical arc design can mitigate the occurrence of torque-guided resonance during forward and reverse rotation. The present invention provides the following technical solution: a single crystal multi-wire cutting machine roller, including a cylindrical body, a support cylinder is provided inside the cylindrical body, the support cylinder is coaxial with the cylindrical body and has the same length, and a plurality of connecting plates are uniformly fixedly arrayed on the outer side wall of the support cylinder, and the side of each connecting plate away from the support cylinder is fixedly connected to the inner side wall of the cylindrical body;

[0006] The two ends of the cylinder are respectively connected to connecting components, which are used to connect to the rotating mechanism of the single crystal multi-wire cutting machine.

[0007] As a preferred embodiment of the present invention, the connecting plate extends along the axial direction of the cylinder to the edge of the cylinder, and the cutting surface of the connecting plate along the radial direction of the cylinder is arc-shaped.

[0008] As a preferred embodiment of the present invention, the cylinder, the support cylinder, and the connecting plate are integrally formed, and the cylinder, the support cylinder, and the connecting plate are all made of carbon fiber.

[0009] As a preferred embodiment of the present invention, the connecting component includes a connecting plate and a plurality of insertion tubes. The insertion tubes are uniformly fixed in a ring array on one side of the connecting plate. A receiving cavity is formed between every two connecting plates, the inner wall of the cylinder and the outer wall of the support cylinder. The cross-section of the insertion tube along the radial direction of the cylinder and the cross-section of the receiving cavity along the radial direction of the cylinder are the same, and the number of insertion tubes is the same as the number of receiving cavities.

[0010] As a preferred embodiment of the present invention, a central tube is fixedly connected to the center of the connecting plate. The connecting plate is hollow, and the central tube and the insertion tube are located on the same side. The central tube can be inserted into the interior of the support cylinder.

[0011] As a preferred embodiment of the present invention, the connecting plate has a plurality of insertion holes on the side away from the insertion tube, and the insertion holes are arranged in a circular array with the center of the connecting plate as the center.

[0012] Compared with the prior art, the present invention provides a single-crystal multi-wire cutting machine roller, which has the following beneficial effects:

[0013] This single-crystal multi-wire cutting machine roller, through the setting of a cylinder body, a support cylinder and a connecting plate, the connecting plate fixes the cylinder body and the support cylinder together, and the cross section of the connecting plate in the radial direction of the cylinder body is arc-shaped. Under the action of several connecting plates, the roller structure is turbine-shaped. Compared with the existing simple cylindrical structure, it has a compact structure, good stability and is not easy to deform, thus effectively reducing vibration during cutting, thereby improving cutting accuracy and work efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the connector structure of the present invention;

[0016] Figure 3 This is a schematic diagram of the radial cross-section of the connecting plate of the present invention.

[0017] In the diagram: 1. Cylinder; 2. Support cylinder; 3. Connecting plate; 4. Connecting disc; 5. Insertion tube; 6. Receiving cavity; 7. Central tube; 8. Insertion hole. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Please see Figure 1 The present invention discloses a single crystal multi-wire cutting machine roller, including a cylinder body 1, a support cylinder 2 is provided inside the cylinder body 1, the support cylinder 2 is coaxial with the cylinder body 1 and has the same length, and a plurality of connecting plates 3 are uniformly fixedly arrayed on the outer side wall of the support cylinder 2, and the side of each connecting plate 3 away from the support cylinder 2 is fixedly connected to the inner side wall of the cylinder body 1.

[0020] Connecting components are also inserted into both ends of the cylinder 1. These connecting components are used to connect with the rotating mechanism of the single crystal multi-wire cutting machine.

[0021] The roller includes a cylinder body 1, a support cylinder 2 inside the cylinder body 1, and a connecting plate 3 connecting the support cylinder 2 and the cylinder body 1. Multiple connecting plates 3 are arranged in a uniform ring array. Through the above structure, it has the characteristics of compact structure, and it is not easy to vibrate during cutting, thereby improving the cutting accuracy and work efficiency.

[0022] Specifically, the connecting plate 3 extends along the axial direction of the cylinder 1 to the edge of the cylinder 1, and the cutting surface of the connecting plate 3 along the radial direction of the cylinder 1 is arc-shaped.

[0023] In this embodiment, the length of the connecting plate 3 is the same as the length of the cylinder 1, such as... Figure 1 and Figure 3 As shown, the connecting plate 3 is arc-shaped along the radial cut surface of the cylinder 1, forming a turbine-like structure. Compared with the traditional cylindrical structure, the structure is more compact and has higher reliability.

[0024] During the cutting process, the cylinder 1 needs to withstand the forces from the workpiece and the cutting force. The main stress is bending stress, that is, the cylinder 1 bends inward under force. The cylinder 1 is connected to the support cylinder 2 by the arc-shaped connecting plate 3 to form a turbine-like structure, which effectively disperses and buffers the bending stress, thereby improving the bending strength of the cylinder 1 and making it less prone to deformation, thus preventing it from shaking easily when rotating at high speed.

[0025] Specifically, the cylinder 1, the support cylinder 2, and the connecting plate 3 are integrally formed, and all three are made of carbon fiber.

[0026] In this embodiment, carbon fiber is used for manufacturing, which has high strength and lightweight characteristics. It can effectively reduce the weight of the roller and improve working efficiency. The roller made of carbon fiber is lightweight, has low inertia, and is not easily affected by external interference, thus reducing roller vibration.

[0027] During the cutting process, the cylinder 1 will also be subjected to shearing force from the workpiece. The cylinder is made of carbon fiber material, which has high strength and rigidity and can effectively withstand shear stress.

[0028] In addition, during the cutting process, the cylinder 1 will also be subjected to compressive force from the workpiece, which will generate compressive stress. Since carbon fiber material has high compressive strength and rigidity, it can effectively withstand compressive stress. At the same time, due to the compact structure of the roller, the impact of compressive stress on the roller can also be reduced, preventing vibration during high-speed rotation.

[0029] Specifically, such as Figure 2 As shown, the connecting component includes a connecting plate 4 and several insertion tubes 5. The insertion tubes 5 are arranged in a uniform ring array on one side of the connecting plate 4. A receiving cavity 6 is formed between every two connecting plates 3, the inner wall of the cylinder 1 and the outer wall of the support cylinder 2. The cross-section of the insertion tube 5 along the radial direction of the cylinder 1 and the cross-section of the receiving cavity 6 along the radial direction of the cylinder 1 are the same, and the number of insertion tubes 5 is the same as the number of receiving cavities 6.

[0030] In this embodiment, the insertion tube 5 can be inserted into the cavity 6. The cavity 6 is a through cavity formed by two adjacent connecting plates 3, the outer wall of the support cylinder 2, and the inner wall of the cylinder 1. The insertion tube 5 can be inserted into it and fit against the inner wall of the cavity 6. It is connected to the rotating shaft of the single crystal multi-wire cutting machine through the connecting plate 4, which facilitates columnar and disassembly effects. The rotating shaft will not directly contact the cylinder 1, which can reduce wear to a certain extent. At the same time, the insertion tube 5 can support the edge of the cylinder 1, which can prevent the edge of the cylinder 1 from sinking inward and causing vibration when the cylinder 1 rotates.

[0031] Specifically, a central tube 7 is fixedly connected to the center of the connecting plate 4. The connecting plate 4 is hollow, and the central tube 7 and the insertion tube 5 are located on the same side. The central tube 7 can be inserted into the interior of the support cylinder 2.

[0032] In this embodiment, the central tube 7 is inserted into the interior of the support cylinder 2 to support the edge of the support cylinder 2. Together with the insertion tube 5, it can enhance the connection strength with the roller structure, thereby reducing the vibration of the roller structure when rotating at high speed and improving accuracy.

[0033] Specifically, such as Figure 1 As shown, the connecting plate 4 has several insertion holes 8 on the side away from the insertion tube 5, and the insertion holes 8 are arranged in a circular array with the center of the connecting plate 4 as the center.

[0034] In this embodiment, the socket 8 facilitates the connection between the rotating shaft of the single crystal multi-wire cutting machine and the connecting plate 4, enhancing the connection strength and preventing vibration.

[0035] In summary, the single-crystal multi-wire cutting machine drum, by setting up a drum body 1, a connecting plate 3 and a support cylinder 2, with the connecting plate 3 having an arc along the radial direction of the drum body 1, has an overall turbine-like structure. This not only makes the drum structure more compact and stable, but also maximizes the cutting plane and can effectively withstand the effects of various stresses during cutting, thereby effectively reducing vibration and deformation during cutting and improving cutting accuracy and work efficiency.

[0036] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A single-crystal multi-wire cutting machine drum, comprising a drum body (1), characterized in that: The cylinder (1) is provided with a support cylinder (2) inside. The support cylinder (2) is coaxial with the cylinder (1) and has the same length. Several connecting plates (3) are uniformly fixed on the outer side wall of the support cylinder (2). The side of each connecting plate (3) away from the support cylinder (2) is fixedly connected to the inner side wall of the cylinder (1). The two ends of the cylinder (1) are respectively connected to connecting components, which are used to connect with the rotating mechanism of the single crystal multi-wire cutting machine; The connecting component includes a connecting plate (4) and a plurality of insertion tubes (5). The insertion tubes (5) are arranged in a uniform ring array on one side of the connecting plate (4). Between every two connecting plates (3), an accommodating cavity (6) is formed between the inner wall of the cylinder (1) and the outer wall of the support cylinder (2). The cross-section of the insertion tube (5) along the radial direction of the cylinder (1) and the cross-section of the accommodating cavity (6) along the radial direction of the cylinder (1) are the same, and the number of insertion tubes (5) is the same as the number of accommodating cavities (6).

2. The single-crystal multi-wire cutting machine roller according to claim 1, characterized in that: The connecting plate (3) extends along the axial direction of the cylinder (1) to the edge of the cylinder (1), and the connecting plate (3) has an arc-shaped cut surface along the radial direction of the cylinder (1).

3. A single-crystal multi-wire cutting machine roller according to claim 1 or 2, characterized in that: The cylinder (1), the support cylinder (2) and the connecting plate (3) are integrally formed, and the cylinder (1), the support cylinder (2) and the connecting plate (3) are all made of carbon fiber.

4. A single-crystal multi-wire cutting machine roller according to claim 1, characterized in that: A central tube (7) is also fixedly connected to the center of the connecting plate (4). The connecting plate (4) is hollow, and the central tube (7) and the insertion tube (5) are located on the same side. The central tube (7) can be inserted into the interior of the support cylinder (2).

5. A single-crystal multi-wire cutting machine roller according to claim 4, characterized in that: The connecting plate (4) has several insertion holes (8) on the side away from the insertion tube (5), and the insertion holes (8) are arranged in a ring array with the center of the connecting plate (4) as the center.

Images