A roller wheel cutting device
By designing an automated roller cutting device and adjusting the position and distance of the rollers, automatic winding of the cutting wire is achieved, solving the problem of the complexity and time-consuming nature of traditional manual winding, improving the preparation efficiency of multi-wire cutting equipment and reducing wear.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SANJIANG VOLAT SPECIAL VEHICLE
- Filing Date
- 2024-12-20
- Publication Date
- 2026-06-30
AI Technical Summary
Traditional manual winding methods are complex, time-consuming, and labor-intensive on large-size multi-roller multi-wire cutting equipment, and are prone to wire breakage, resulting in frequent wire feeding and affecting equipment preparation efficiency.
The roller cutting device, which includes a first translation module and a second translation module, automatically winds the cutting wire by adjusting the position and distance of the upper roller, simplifying the winding process and converting static friction into rolling friction to reduce wear.
It achieves automated online preparation, simplifies the winding process of multi-wire cutting equipment, reduces pre-operation preparation work, improves efficiency, and reduces roller wear.
Smart Images

Figure CN122299089A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of multi-wire cutting technology, specifically to a roller cutting device. Background Technology
[0002] Multi-wire cutting equipment is a processing device that cuts a workpiece into hundreds of thin slices in one go using cutting lines on rollers. Before processing, a pre-line preparation process is required. Currently, pre-line preparation is mostly done manually. For large-size, multi-roller multi-wire cutting equipment, the roller surface has many grooves, making the traditional manual pre-line preparation process complex, tedious, time-consuming, and labor-intensive. Furthermore, multi-wire cutting equipment is prone to wire breakage, leading to frequent pre-line preparations. Therefore, it is necessary to improve the traditional pre-line preparation process to increase efficiency. Summary of the Invention
[0003] This application aims to solve the problems of complicated, time-consuming and labor-intensive manual wire loading processes in the prior art, and provides a roller cutting device. This device can realize the one-time winding of the cutting wire into the roller groove of the multi-wire cutting equipment, simplifying the complicated winding process of the multi-wire cutting equipment and greatly reducing the preparation work before the operation of the multi-wire cutting equipment.
[0004] The following technical solution is adopted in this application:
[0005] A roller cutting device includes a first translation module and a second translation module, wherein the second translation module is slidably mounted on the first translation module, and the movement direction of the second translation module is perpendicular to the movement direction of the first translation module;
[0006] Four upper rollers are slidably mounted on the second translation module. Several through holes are opened inside the upper rollers along their axes. The sidewalls of the through holes are connected to the wire grooves on the upper rollers. A rotating rod is detachably inserted through the through holes.
[0007] Specifically, moving the positions of the first translation module and the second translation module, as well as moving the positions of the four upper rollers on the second translation module, can adjust the distance between the four upper rollers to match the actual position of the rollers in the multi-wire cutting equipment.
[0008] Furthermore, the first translation module includes a first slide rail and a second slide rail arranged in parallel, and a plurality of first sliders are slidably mounted on the second slide rail and the second slide rail, and the second translation module is mounted on the first sliders.
[0009] Furthermore, the second translation module includes a third slide rail and a second slide rail arranged in parallel, and a plurality of second sliders are installed on both the third slide rail and the fourth slide rail, and the upper roller is installed on the second slider.
[0010] Furthermore, handles are connected to the first and second sliders.
[0011] Furthermore, limit blocks are provided at both ends of the first slide rail, and limit blocks are provided at both ends of the second slide rail.
[0012] Furthermore, the third slide rail is provided with limit holes at both ends, and the fourth slide rail is provided with limit blocks at both ends.
[0013] The beneficial effects of this application are:
[0014] 1. This application allows for pre-line preparation on four upper rollers. When a line change is needed, the positions of the first translation module, the second translation module, and the four upper rollers are adjusted to match the positions of the rollers on the actual multi-wire cutting equipment, thus transferring the cutting line to the rollers of the multi-wire cutting equipment. Compared to manual line preparation, this application allows for pre-line preparation, simplifying the complex winding process of the multi-wire cutting equipment and greatly reducing the preparation work before the operation of the multi-wire cutting equipment.
[0015] 2. In this application, a rotating rod is detachably installed in the upper roller, which can convert the static friction between the cutting wire and the upper roller into rolling friction between the cutting wire and the rotating rod, thereby avoiding the cutting wear of the upper roller by the cutting wire. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a roller cutting device according to an embodiment of this application;
[0017] Figure 2 This is a schematic diagram of the upper roller in a roller cutting device according to an embodiment of this application;
[0018] Figure 3 This is a schematic diagram of the online process of a roller cutting device according to an embodiment of this application;
[0019] In the diagram: 10 First translation module, 101 First slide rail, 102 Second slide rail, 103 First slider;
[0020] 20 Second translation module, 201 Third slide rail, 202 Fourth slide rail, 203 Second slider; 30 Upper roller, 40 Handle, 50 Limit block, 60 Cutting device roller. Detailed Implementation
[0021] To make the above-mentioned features and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0022] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0023] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" or "several" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0024] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly; for example, they can refer to both fixed connections and detachable connections. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0025] Reference Figure 1-2 This application provides a roller cutting device, including a first translation module 10 and a second translation module 20, wherein the second translation module 20 is slidably mounted on the first translation module 10, and the moving direction of the second translation module 20 is perpendicular to the moving direction of the first translation module 10.
[0026] Four upper rollers 30 are slidably mounted on the second translation module 20. Several through holes are opened inside the upper rollers 30 along their axis. The sidewalls of the through holes are connected to the wire grooves on the upper rollers 30. A rotating rod is detachably inserted through the through holes.
[0027] Specifically, moving the positions of the first translation module 10 and the second translation module 20, as well as moving the positions of the four upper rollers 30 on the second translation module 20, can adjust the distance of the four upper rollers 30 to match the position of the rollers in the actual multi-wire cutting equipment.
[0028] Specifically, in this application, the first translation module 10 and the second translation module 20 can be considered to move in the same plane, and the interiors of the first translation module 10 and the second translation module 20 can move towards each other or away from each other, thereby adjusting the internal distance of the first translation module 10 and the second translation module 20. Meanwhile, the four upper rollers 30 are rectangularly distributed on the second translation module 20 and can slide on the second translation module 20 to adjust their positions.
[0029] Reference Figure 3 When it is necessary to change the cutting wire, first adjust the four upper rollers 30 to be closer together using the first translation module 10 and the second translation module 20, and wind the cutting wire onto the four rollers. After all the wire grooves are filled, adjust the distance between the four upper rollers 30 to be greater than the distance between the rollers on the cutting device. Adjust the four upper rollers 30 so that each upper roller 30 is aligned with the wire groove of the roller on the cutting device. Move each upper roller 30 in sequence so that the cutting wire on the upper roller 30 is transferred to the corresponding wire groove of each roller 60 of the cutting device. It should be noted that the cutting wire should be kept taut during the transfer process to prevent the cutting wire from being transferred incorrectly.
[0030] Compared to manual wire winding, this application allows for pre-winding of the cutting wire on the wire winding roller 30 to prepare for wire winding, simplifying the complex winding process of multi-wire cutting equipment and greatly reducing the preparation work before the operation of multi-wire cutting equipment.
[0031] Reference Figure 1 and 2 The upper roller 30 can be a commonly used roller with a four-part structure, and the four upper rollers 30 are centrally symmetrically arranged.
[0032] Specifically, the four-part structure refers to dividing a roller with the same structure as the multi-cutting device into four parts to form four upper rollers 30. This can reduce the cost of using the upper and lower rollers, and the upper rollers 30 can be replaced in time even if they wear out.
[0033] Reference Figure 1It is understood that the first translation module 10 includes a first slide rail 101 and a second slide rail 102 arranged in parallel. A plurality of first sliders 103 are slidably mounted on the second slide rail 102 and the second translation module 20 is mounted on the first sliders 103.
[0034] Specifically, the use of a sliding rail structure can ensure the stability of the translation module's movement. Those skilled in the art can also use other means in the prior art to achieve this function.
[0035] Reference Figure 1 It is understood that the second translation module 20 includes a third slide rail 201 and a second slide rail 102 arranged in parallel. A plurality of second sliders 203 are installed on both the third slide rail 201 and the fourth slide rail 202. The upper roller 30 is installed on the second sliders 203.
[0036] Specifically, the use of a sliding rail structure can ensure the stability of the translation module's movement. Those skilled in the art can also use other means in the prior art to achieve this function.
[0037] Reference Figure 1 It is understood that the first slider 103 and the second slider 203 are connected to handles 40.
[0038] Specifically, the upper end of the handle 40 can pass through the second slider 203 and contact the slide rail. The handle 40 and the slider are threaded together. When the handle 40 is tightened, the upper end of the handle 40 can abut against the slide rail, thereby locking the position of the slider.
[0039] Reference Figure 1 It is understood that limit blocks 50 are provided at both ends of the first slide rail 101 and the second slide rail 102.
[0040] Specifically, the limit block 50 is set here to prevent the second translation module 20 from sliding out.
[0041] Reference Figure 1 It is understood that the third slide rail 201 is provided with limit holes at both ends, and the fourth slide rail 202 is provided with limit blocks 50 at both ends.
[0042] Specifically, the limit block 50 here is designed to prevent the upper roller 30 from slipping out.
[0043] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the principles of this application should be included within the protection scope of this application.
Claims
1. A roller cutting device, characterized in that, It includes a first translation module and a second translation module, the second translation module is slidably mounted on the first translation module, and the movement direction of the second translation module is perpendicular to the movement direction of the first translation module; Four upper rollers are slidably mounted on the second translation module. Several through holes are opened inside the upper rollers along their axes. The sidewalls of the through holes are connected to the wire grooves on the upper rollers. A rotating rod is detachably inserted through the through holes. Specifically, moving the positions of the first translation module and the second translation module, as well as moving the positions of the four upper rollers on the second translation module, can adjust the distance between the four upper rollers to match the actual position of the rollers in the multi-wire cutting equipment.
2. The roller cutting device according to claim 1, characterized in that, The first translation module includes a first slide rail and a second slide rail arranged in parallel. Several first sliders are slidably mounted on both the second slide rail and the second slide rail. The second translation module is mounted on the first sliders.
3. The roller cutting device according to claim 1, characterized in that, The second translation module includes a third slide rail and a second slide rail arranged in parallel. Several second sliders are installed on both the third slide rail and the fourth slide rail. The upper roller is installed on the second slider.
4. A roller cutting device according to claim 2 or 3, characterized in that, Handles are connected to the first and second sliders.
5. A roller cutting device according to claim 2, characterized in that, Limiting blocks are provided at both ends of the first slide rail, and limiting blocks are provided at both ends of the second slide rail.
6. The roller cutting device according to claim 3, characterized in that, The third slide rail is provided with limit holes at both ends, and the fourth slide rail is provided with limit blocks at both ends.