Multifunctional muffler fixing support and multifunctional muffler fixing assembly
By designing a multi-functional muffler tank fixing bracket, and utilizing the connection between the structural arm and the vehicle body longitudinal beam and the wiring harness fixing part, the problems of the single function and low assembly efficiency of the muffler tank fixing structure are solved. Stable fixing and efficient assembly are achieved, costs are reduced and wiring harness interference is avoided.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG GEELY HLDG GRP CO LTD
- Filing Date
- 2023-05-17
- Publication Date
- 2026-07-10
AI Technical Summary
Existing silencers have a single fixed structure with low integration, resulting in reduced assembly efficiency and hindering mass production.
A multifunctional muffler can mounting bracket is designed, comprising a first structural arm, a second structural arm, and a bracket body. The bracket body is fixedly connected to the longitudinal beam of the vehicle body. The first and second structural arms extend to form a muffler can mounting space. A connecting part is provided on the structural arm to detachably connect with the muffler can. At the same time, a wire harness fixing part is provided on the second structural arm to fix the wire harness.
This design achieves stable mounting of the muffler on the vehicle's longitudinal beams, simplifies the assembly process, improves assembly efficiency, reduces production costs, avoids wiring harness interference, and enhances overall strength and stability.
Smart Images

Figure CN116576089B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of automotive technology, and in particular to a multifunctional muffler can mounting bracket and a multifunctional muffler can mounting assembly. Background Technology
[0002] With socio-economic development, consumers are increasingly demanding higher levels of comfort in their vehicles. Especially with national carbon neutrality and environmental protection requirements, the sales share of electric vehicles is rapidly increasing. Compared to gasoline-powered vehicles, electric vehicles eliminate engine noise, making compressor noise a primary issue that needs to be addressed. Therefore, a matching muffler is required to solve this noise problem.
[0003] Currently, the function of the existing muffler fixing structure is relatively simple, only serving to fix the muffler, which reduces the design integration of the muffler fixing structure. In addition, the existing muffler fixing structure is relatively complex, resulting in reduced assembly efficiency and is not conducive to mass production.
[0004] Therefore, this application provides an improved multi-functional muffler can mounting bracket and multi-functional muffler can mounting assembly to solve the above-mentioned technical problems. Summary of the Invention
[0005] To address the problems existing in the prior art, this application provides a multifunctional muffler can mounting bracket and a multifunctional muffler can mounting assembly for fixing a muffler can onto a vehicle body longitudinal beam. The bracket comprises: a first structural arm, a second structural arm, and a bracket body; the first and second structural arms are respectively fixedly connected to both sides of the bracket body; the bracket body is used for fixed connection to the vehicle body longitudinal beam; a muffler can mounting space is formed between the first structural arm, the bracket body, and the second structural arm; both the first and second structural arms extend from both sides of the bracket body toward one side of the muffler can; the first structural arm has a first connecting portion, and the second structural arm has a second connecting portion, which are detachably connected to the muffler can; the second structural arm also has a first wire harness fixing portion, which is detachably connected to a wire harness fixing component.
[0006] Furthermore, the bracket body is provided with at least two connection holes, at least one of which is a tolerance hole.
[0007] Furthermore, the first structural arm includes a first connecting arm and a second connecting arm, with the first connecting portion disposed on the second connecting arm; one side of the first connecting arm is fixedly connected to the bracket body, and the first connecting arm extends toward the muffler relative to the bracket body; the other side of the first connecting arm is fixedly connected to the second connecting arm; after the first connecting arm and the second connecting arm are connected, a bent structure is formed, and the bent structure protrudes toward the muffler.
[0008] Furthermore, the multifunctional silencer can mounting bracket satisfies at least one of the following characteristics:
[0009] The first connecting part includes a positioning hole for passing through a positioning fastener; the second connecting part is an elongated hole.
[0010] Furthermore, a transition structure is provided on the second structural arm. The second structural arm includes a fixed structural arm and a wire harness structural arm. The fixed structural arm and the wire harness structural arm are fixedly connected through the transition structure, and there is a planar difference between the fixed structural arm and the wire harness structural arm.
[0011] Furthermore, a weight-reducing structure is also provided on the first structural arm, and the weight-reducing structure is disposed through the first structural arm.
[0012] Furthermore, it also includes a third structural arm; the third structural arm is fixedly connected to the bracket body; the third structural arm is provided with a second wire harness fixing part, which is used to fix and connect with the wire harness clip.
[0013] Furthermore, the third structural arm is also provided with a limiting notch, which is used to limit the wire harness fixing component.
[0014] Furthermore, it also includes a first reinforcing structure, which is fixedly disposed on the support body; the first reinforcing structure protrudes from the support body toward the side extending toward the second structural arm; one end of the first reinforcing structure extends to connect with the second structural arm.
[0015] Furthermore, a multifunctional muffler can fixing assembly includes a can body fixing component and the aforementioned multifunctional muffler can fixing bracket. The can body fixing component is used for fixed connection with the muffler can. The can body fixing component is provided with a first connecting structure and a second connecting structure. Through the first connecting structure, the can body fixing component is detachably connected to the first structural arm of the multifunctional muffler can fixing bracket. Through the second connecting structure, the can body fixing component is detachably connected to the second structural arm of the multifunctional muffler can fixing bracket.
[0016] The multifunctional muffler can mounting bracket and multifunctional muffler can mounting assembly provided in this application have at least the following beneficial effects:
[0017] 1. In this application, the first structural arm and the second structural arm both extend from both sides of the bracket body toward one side of the muffler tank; and a muffler tank installation space is formed between the first structural arm, the bracket body, and the second structural arm, thereby providing a space for accommodating the muffler tank. Furthermore, by providing a first connecting part on the first structural arm and a second connecting part on the second structural arm, the first connecting part and the second connecting part are used for detachable connection with the muffler tank, and the bracket body is used for fixed connection with the vehicle body longitudinal beam, thereby achieving the fixation of the muffler tank on the vehicle body longitudinal beam; and the structure is simple and easy to disassemble and assemble; furthermore, by providing a first wire harness fixing part on the second structural arm, the first wire harness fixing part is used for detachable connection with the wire harness fixing component, thereby achieving the fixation of some wire harnesses inside the vehicle, increasing the utilization of the multi-functional muffler tank fixing bracket, and at the same time saving the cost of separately designing and manufacturing wire harness fixing components in the prior art.
[0018] 2. In this application, at least two connecting holes are provided on the bracket body, and at least one of the at least two connecting holes is a tolerance hole. The tolerance hole can absorb the assembly error generated during the assembly of the bracket body and the vehicle body longitudinal beam, thereby reducing the assembly difficulty of the bracket body and the vehicle body longitudinal beam.
[0019] 3. The first structural arm in this application includes a first connecting arm and a second connecting arm. The connection between the first connecting arm and the second connecting arm forms a bent structure. The bent structure protrudes towards the muffler, thereby increasing the gap between the multi-functional muffler fixing bracket and the vehicle longitudinal beam, thus avoiding interference between the muffler and the vehicle longitudinal beam.
[0020] 4. The first connecting part in this application includes a positioning hole for passing through the positioning fastener, and the second connecting part is an elongated hole for adjusting the assembly error during the assembly process of the muffler and the multi-functional muffler fixing bracket, thereby improving the assembly efficiency of the muffler and the multi-functional muffler fixing bracket.
[0021] 5. In this application, a transition structure is provided on the second structural arm. The second structural arm includes a fixed structural arm and a wire harness structural arm. The fixed structural arm and the wire harness structural arm are fixedly connected by the transition structure, and there is a planar difference between the fixed structural arm and the wire harness structural arm. This facilitates the assembly of the wire harness fixing component with the wire harness structural arm, while avoiding positional interference between the wire harness fixing component and the silencer canister.
[0022] 6. In this application, a weight-reducing structure is also provided on the first structural arm, and the weight-reducing structure is provided through the first structural arm; thereby reducing the weight of the multi-functional silencer can fixing bracket and also reducing the production cost of the multi-functional silencer can fixing bracket.
[0023] 7. The multi-functional muffler can mounting bracket in this application also includes a third structural arm, and the third structural arm is fixedly connected to the bracket body; the third structural arm is provided with a second wire harness fixing part, thereby realizing the detachable connection of the wire harness fixing part, realizing the fixing of some wire harnesses inside the car, ensuring the neatness of the wire harness inside the car, further increasing the space utilization of the multi-functional muffler can mounting bracket, while also saving the cost of designing and manufacturing wire harness fixing parts separately.
[0024] 8. In this application, a limiting notch is also provided on the third structural arm. The limiting notch limits the wire harness fixing component, thereby preventing the wire harness fixing component from rotating relative to the third structural arm during the assembly process, which would lead to an unstable fixed connection between the wire harness fixing component and the third structural arm.
[0025] 9. In this application, a first reinforcing structure is provided on the multi-functional muffler can fixing bracket, and the first reinforcing structure protrudes from the side of the bracket body that extends toward the second structural arm; one end of the first reinforcing structure is connected to the second structural arm, and the other end of the first reinforcing structure extends along the bracket body; thereby strengthening the strength of the second structure, thereby improving the overall strength of the multi-functional muffler can fixing bracket and ensuring the support stability of the multi-functional muffler can fixing bracket. Attached Figure Description
[0026] To more clearly illustrate the technical solutions and advantages in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0027] Figure 1 A front view of a multifunctional silencer can mounting bracket provided in an embodiment of this application;
[0028] Figure 2 for Figure 1 Sectional view along the middle AA direction;
[0029] Figure 3 A side view of the multifunctional silencer can mounting bracket provided in an embodiment of this application;
[0030] Figure 4 A top view of the multifunctional silencer tank fixing bracket provided in the embodiments of this application;
[0031] Figure 5 This is a schematic diagram of the assembly state of the multi-functional muffler tank fixing bracket and the vehicle body longitudinal beam provided in the embodiments of this application;
[0032] Figure 6 This is a schematic diagram of the assembly state of the multi-functional muffler fixing assembly and the vehicle body longitudinal beam provided in the embodiments of this application;
[0033] Figure 7 A schematic diagram of the assembly state of the multi-functional muffler tank fixing assembly and the vehicle body longitudinal beam from another perspective provided in the embodiments of this application;
[0034] Figure 8 This is a schematic diagram of the assembly state of the tank fastener and the silencer provided in the embodiments of this application;
[0035] Figure 9 For Figure 8 Sectional view along the BB direction;
[0036] The corresponding reference numerals in the figure are as follows:
[0037] 1-First structural arm, 2-Second structural arm, 3-Bracket body, 4-Third structural arm, 5-First reinforcing structure, 6-Second reinforcing structure, 11-First connecting part, 12-First connecting arm, 13-Second connecting arm, 14-Weight reduction structure, 21-Second connecting part, 22-First wiring harness fixing part, 23-Fixing structural arm, 24-Wire harness structural arm, 25-Transition structure, 31-Connecting hole, 41-Second wiring harness fixing part, 42-Limiting notch, 10-Silencer canister, 20-Vehicle longitudinal beam, 30-Multi-functional silencer canister fixing bracket, 40-Canister body fixing component, 50-Wire harness clip for connecting motor wire branch to fuse box, 60-Bracket for connecting compressor wire branch to fuse box, 401-First connecting structure, 402-Second connecting structure, 403-Second connecting structure 403, 404-First limiting part, 405-Second limiting part, 406-Sound insulation structure, 407-Elastic limiting component. Detailed Implementation
[0038] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0039] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, apparatus, product, or device that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or devices.
[0040] The embodiments are described below with reference to the accompanying drawings, which do not limit the scope of the claims.
[0041] This specification provides method operation steps as shown in the embodiments or flowcharts, but based on conventional or non-inventive labor, more or fewer operation steps may be included. The order of steps listed in the embodiments is merely one possible execution order among many steps and does not represent the only possible execution order.
[0042] Please refer to Figure 1-9 This application provides a multifunctional muffler can mounting bracket 30 for fixing a muffler can 10 to a vehicle body longitudinal beam 20. The bracket includes: a first structural arm 1, a second structural arm 2, and a bracket body 3. The first structural arm 1 and the second structural arm 2 are fixedly connected to both sides of the bracket body 3. The bracket body 3 is fixedly connected to the vehicle body longitudinal beam 20. Both the first structural arm 1 and the second structural arm 2 extend from both sides of the bracket body 3 toward one side of the muffler can 10. A muffler can mounting space is formed between the first structural arm 1, the bracket body 3, and the second structural arm 2. The first structural arm 1 is provided with a first connecting portion 11, and the second structural arm 2 is provided with a second connecting portion 21. The first connecting portion 11 and the second connecting portion 21 are detachably connected to the muffler can 10. The second structural arm 2 is also provided with a first wire harness fixing portion 22, which is detachably connected to a wire harness fixing component.
[0043] Specifically, the wire harness fixing component can be a wire harness clip 50 for connecting the fuse box to the motor wire branch, and the first wire harness fixing part 22 can be a first wire harness fixing hole. The wire harness fixing component and the first wire harness fixing part 22 can be fixedly connected by bolts.
[0044] Specifically, the first connecting part 11 can be a connecting hole structure, the second connecting part 21 can be a tolerance hole, and the silencer 10 is provided with a connecting hole that matches the first connecting part 11 and an adjustment hole that matches the tolerance hole, and then the silencer 10 is fixedly connected to the multi-functional silencer fixing bracket 30 by bolt connection.
[0045] Specifically, the multi-functional silencer can fixing bracket 30 also includes a second reinforcing structure 6. One end of the second reinforcing structure 6 is fixedly connected to the first structural arm 1, and the other end of the first reinforcing structure 6 is fixedly connected to the bracket body 3. This can enhance the connection strength between the first structural arm 1 and the bracket body 3, thereby improving the overall structural stability and strength of the multi-functional silencer can fixing bracket 30.
[0046] Thus, in this application, by extending the first structural arm 1 and the second structural arm 2 from both sides of the bracket body 3 toward one side of the muffler 10, and forming a muffler installation space between the first structural arm 1, the bracket body 3, and the second structural arm 2, a space is provided for accommodating the muffler 10. Furthermore, by providing a first connecting part 11 on the first structural arm 1 and a second connecting part 21 on the second structural arm 2, the first connecting part 11 and the second connecting part 21 are used for detachable connection with the muffler 10, and the bracket body 3 is used for fixed connection with the vehicle body longitudinal beam 20, thereby achieving the fixation of the muffler 10 on the vehicle body longitudinal beam 20. The structure is simple and easy to assemble and disassemble. Furthermore, by providing a first wire harness fixing part 22 on the second structural arm 2, the first wire harness fixing part 22 is used for detachable connection with the wire harness fixing component, thereby achieving the fixation of some wire harnesses inside the vehicle. This increases the utilization of the multi-functional muffler fixing bracket 30 while saving the cost of designing and manufacturing a separate wire harness fixing component.
[0047] In some embodiments, the multi-functional muffler can mounting bracket 30 can be formed by sheet metal stamping, which can save the processing cost of the multi-functional muffler can mounting bracket 30 and facilitate mass production.
[0048] In other embodiments, the first connecting part 11 can be a welding nut, and the second connecting part 21 can be an elongated hole. The silencer 10 is provided with a connecting hole that matches the welding nut and an adjusting hole that matches the elongated hole. By connecting the connecting hole with the welding nut, a positioning reference is provided for the fixed connection of the silencer 10. The adjusting hole is fixedly connected with the elongated hole by bolts, which can absorb the assembly error generated during the assembly of the multi-functional silencer fixing bracket 30 and the silencer 10, thereby reducing the assembly difficulty of the multi-functional silencer fixing bracket 30 and the silencer 10 and improving the assembly efficiency.
[0049] In some embodiments, the support body 3 is provided with at least two connection holes 31, and at least one of the at least two connection holes 31 is a tolerance hole.
[0050] Specifically, the tolerance hole can be an oblong hole.
[0051] Specifically, the longitudinal beam 20 of the vehicle body is provided with fixing holes that cooperate with the connecting holes 31, and the multi-functional muffler can mounting bracket 30 can be fixed to the longitudinal beam 20 of the vehicle body by bolt connection.
[0052] In this embodiment, at least two connecting holes 31 are provided on the bracket body 3, and at least one of the at least two connecting holes 31 is a tolerance hole. The tolerance hole can absorb the assembly error generated during the assembly process of the bracket body 3 and the vehicle longitudinal beam 20, thereby reducing the assembly difficulty of the bracket body 3 and the vehicle longitudinal beam 20.
[0053] In a preferred embodiment, the bracket body 3 is provided with three connecting holes 31, two of which are circular holes and the circles of the two connecting holes 31 are on the same straight line, and the other connecting hole 31 is an oblong hole.
[0054] In some embodiments, the first structural arm 1 includes a first connecting arm 12 and a second connecting arm 13, and a first connecting portion 11 is disposed on the second connecting arm 13; one side of the first connecting arm 12 is fixedly connected to the bracket body 3, and the first connecting arm 12 extends toward the silencer 10 relative to the bracket body 3; the other side of the first connecting arm 12 is fixedly connected to the second connecting arm 13; a bent structure is formed at the connection between the first connecting arm 12 and the second connecting arm 13, and the bent structure protrudes toward the silencer 10.
[0055] Specifically, the first connecting arm 12, the second connecting arm 13 and the bending structure can be integrally formed, the bending structure protrudes towards the silencer 10, and the bending angle of the bending structure can be 80-135°.
[0056] Specifically, a transition structure can be provided at the bending structure, which can improve the connection strength of the first connecting arm 12 and the second connecting arm 13 and avoid stress concentration at the connection between the first connecting arm 12 and the second connecting arm 13.
[0057] In some embodiments, the transition structure can be a transition rounded corner structure.
[0058] In other embodiments, a bending structure is used to form a 90° bending angle between the first connecting arm 12 and the second connecting arm 13, that is, the first connecting arm 12 is perpendicular to the second connecting arm 13.
[0059] In this embodiment, the first structural arm 1 includes a first connecting arm 12 and a second connecting arm 13. The connection between the first connecting arm 12 and the second connecting arm 13 forms a bent structure. The bent structure protrudes towards the muffler tank 10, thereby increasing the gap between the multi-functional muffler tank fixing bracket 30 and the vehicle body longitudinal beam 20, thus avoiding interference between the muffler tank 10 and the vehicle body longitudinal beam 20.
[0060] In some embodiments, the multifunctional silencer can mounting bracket 30 satisfies at least one of the following features: the first connecting portion 11 includes a positioning hole for passing through a positioning fixing member; the second connecting portion 21 is an elongated hole.
[0061] In some embodiments, the positioning fastener can be a stud. The stud is connected to the positioning hole bolt, thereby fixing one end of the muffler 10 to the stud, thus positioning the installation position of the muffler 10. The other end of the muffler 10 is then fixedly connected to the elongated hole bolt. The elongated hole can adjust the fixed connection position between the muffler 10 and the multi-functional muffler fixing bracket 30. The elongated hole can also accommodate assembly errors generated during the bolt connection process between the muffler 10 and the multi-functional muffler fixing bracket 30, thereby reducing the connection difficulty between the muffler 10 and the multi-functional muffler fixing bracket 30.
[0062] In some embodiments, a transition structure 25 is provided on the second structural arm 2. The second structural arm 2 includes a fixed structural arm 23 and a wire harness structural arm 24. A second connecting part 21 is provided on the fixed structural arm 23. The fixed structural arm 23 and the wire harness structural arm 24 are fixedly connected by the transition structure 25, and there is a planar difference between the fixed structural arm 23 and the wire harness structural arm 24.
[0063] Specifically, the fixed structure arm 23, the wire harness structure arm 24, and the transition structure 25 can be integrally formed, and the transition structure 25 can be an arc-shaped structure, which can enhance the connection strength between the fixed structure arm 23 and the wire harness structure arm 24.
[0064] In other embodiments, the fixed structural arm 23 is provided with a reinforcing rib structure, which can improve the strength of the fixed structural arm 23, thereby improving the overall structural strength of the second structural arm 2 and improving the connection stability of the second structural arm 2.
[0065] Specifically, one end of the transition structure 25 is fixedly connected to the fixed structure arm 23, and the other end of the transition structure 25 is fixedly connected to the wire harness structure arm 24. There is a plane difference between the fixed structure arm 23 and the wire harness structure arm 24. The plane where the fixed structure arm 23 is located is closer to the silencing can 10 than the plane where the wire harness structure arm 24 is located, thereby avoiding interference between the silencing can 10 and the wire harness fixing component.
[0066] In this embodiment, a transition structure 25 is provided on the second structural arm 2, which fixes the fixed structural arm 23 and the wire harness structural arm 24. This creates a planar difference between the fixed structural arm 23 and the wire harness structural arm 24, thus avoiding positional interference between the wire harness fixing component and the muffler 10. At the same time, the wire harness structural arm 24 can fix the wire harness fixing component, thereby fixing part of the wire harness inside the car and improving the neatness of the wire harness layout inside the car.
[0067] In some embodiments, a weight-reducing structure 14 is also provided on the first structural arm 1, and the weight-reducing structure 14 is disposed through the first structural arm 1.
[0068] Specifically, the shape of the weight-reducing structure 14 can be rectangular, triangular, or circular, and this application does not limit it.
[0069] Specifically, the weight reduction structure 14 can be set at the centroid of the first structural arm 1.
[0070] In this embodiment, by setting the weight reduction structure 14, the weight of the multi-functional silencer can mounting bracket 30 can be reduced, and the production cost of the multi-functional silencer can mounting bracket 30 can also be reduced.
[0071] In some embodiments, the multifunctional silencer can mounting bracket 30 further includes a third structural arm 4; the third structural arm 4 is fixedly connected to the bracket body 3, and a second wire harness fixing part 41 is provided on the third structural arm 4, which is used to fix and connect with the wire harness fixing member.
[0072] Specifically, the wiring harness fixing component can be a bracket for connecting the fuse box to the compressor wiring branch.
[0073] Specifically, the second wire harness fixing part 41 can be a second wire harness fixing hole, and the second wire harness fixing hole and the wire harness fixing member can be fixedly connected by bolts.
[0074] Specifically, the third structural arm 4 can be configured to protrude from the side of the support body 3 toward the muffler.
[0075] In this embodiment, by setting a third structural arm 4 and fixing the third structural arm 4 to the bracket body 3, the second wire harness fixing part 41 is set on the third structural arm 4, thereby realizing the detachable connection of the wire harness fixing part through the second wire harness fixing part 41, realizing the fixing of some wire harnesses inside the car, ensuring the neatness of the wire harness inside the car, further increasing the space utilization of the multi-functional muffler can fixing bracket 30, while also saving the cost of designing and manufacturing wire harness fixing parts separately.
[0076] In some embodiments, a limiting notch 42 is also provided on the third structural arm 4, which is used to limit the wire harness fixing component.
[0077] Specifically, the limiting notch 42 is not connected to the second wire harness fixing part 41.
[0078] Specifically, the wiring harness fixing component can be a fuse box to compressor wire branch bracket, which has a snap-fit part and a fixing hole that matches the second wiring harness fixing part 41. The snap-fit part of the fuse box to compressor wire branch bracket is snapped into the limiting notch 42 through the limiting notch 42, and the bracket of the fuse box to compressor wire branch is bolted to the third structural arm 4 by bolts passing through the second wiring harness fixing part 41 and the fixing hole.
[0079] In this embodiment, the wire harness fixing component is limited by the limiting notch 42, thereby preventing the wire harness fixing component from rotating relative to the third structural arm 4 during the assembly process, which would lead to an unstable fixed connection between the wire harness fixing component and the third structural arm 4.
[0080] In some embodiments, the multifunctional silencer can mounting bracket further includes a first reinforcing structure 5, which is fixedly mounted on the bracket body 3; the first reinforcing structure 5 protrudes from the bracket body 3 toward the side extending toward the second structural arm 2; one end of the first reinforcing structure 5 extends to the second structural arm 2 for connection.
[0081] Specifically, the first reinforcing structure 5 can be a folding structure, and the folding structure can be protruding towards the side where the silencer 10 is located.
[0082] In this embodiment, a flap structure is provided on the multi-functional muffler can fixing bracket 30, and the flap structure protrudes from the side of the bracket body 3 that extends toward the second structural arm 2; one end of the flap structure can extend to the second structural arm 2, and the other end of the flap structure extends along the bracket body; thereby strengthening the connection strength between the second structural arm 2 and the bracket body 3, thereby improving the overall strength of the multi-functional muffler can fixing bracket 30 and ensuring the support stability of the multi-functional muffler can fixing bracket 30.
[0083] This application also provides a multifunctional silencer can fixing assembly, including a can body fixing member 40 and a multifunctional silencer can fixing bracket 30 as described above. The can body fixing member 40 is detachably connected to the silencer can 10. The can body fixing member 40 is provided with a first connecting structure 401 and a second connecting structure 402. Through the first connecting structure 401, the can body fixing member 40 is detachably connected to the first structural arm 1 of the multifunctional silencer can fixing bracket 30. Through the second connecting structure 402, the can body fixing member 40 is detachably connected to the second structural arm 2 of the multifunctional silencer can fixing bracket 30.
[0084] Specifically, the tank fixing component 40 is provided with a silencer tank receiving groove, and the silencer tank 10 can be received in the silencer tank receiving groove.
[0085] In other embodiments, a sound insulation structure 406 is also provided inside the silencing tank receiving groove. Preferably, the sound insulation structure 406 can be sound insulation cotton. By providing a sound insulation structure 406 inside the silencing tank receiving groove, the noise generated between the silencing tank 10 and the tank fixing component 40 can be reduced, thereby improving the performance of the multi-functional silencing tank fixing component.
[0086] Specifically, the tank body fixing member 40 is also provided with a first limiting part 404 and a second limiting part 405. The first limiting part 404 can be an upper limiting abutment surface and the second limiting part 405 can be a lower limiting abutment surface. By abutting the upper end and the lower end of the silencer tank with the upper limiting abutment surface and the lower limiting abutment surface respectively, the movement of the silencer tank 10 in the axial direction is restricted.
[0087] Specifically, the tank body fixing member 40 is also provided with a third connecting member and an elastic limiting member 407. The elastic limiting member 407 can be a spring, which surrounds the outside of the silencing tank receiving groove. The tank body fixing member 40 is provided with a third connecting member, and the two ends of the spring are respectively connected to the third connecting member. The third connecting member is provided with a third connecting structure 403, which can be a third connecting hole. The two ends of the spring are tightened by bolts, thereby restricting the rotation of the silencing tank 10 in the radial direction.
[0088] In this embodiment, by providing an upper limit abutment surface and a lower limit abutment surface on the tank body fixing member 40, and by having the upper limit abutment surface and the lower limit abutment surface abut against the upper end and the lower end of the silencer tank respectively, the movement of the silencer tank 10 in the axial direction is restricted. Furthermore, the tank body fixing member 40 is also provided with a third connecting member and an elastic limiting member 407, and by tightening the two ends of the spring with bolts, the rotation of the silencer tank 10 in the radial direction can be restricted, thereby improving the stability of the connection between the silencer tank 10 and the tank body fixing member 40.
[0089] Specifically, the tank body fixing component 40 is also provided with a second connecting structure 403. Through the second connecting structure 403, the tank body fixing component 40 is bolted to the silencer tank 10, thereby realizing the detachable connection between the silencer tank 10 and the tank body fixing component 40. The structure is simple and easy to disassemble.
[0090] Specifically, the tank fixing component 40 is provided with a first connector and a second connector. A first connecting structure 401 is provided on the first connector, and a second connecting structure 402 is provided on the second connector. The first connecting structure 401 on the first connector matches the first connecting part 11 on the second connecting arm 13. The first connecting structure 401 can be a first connecting hole, so that the tank fixing component 40 and the multi-functional silencer tank fixing bracket 30 can be fixedly connected by bolts, thereby improving the connection stability between the first connector and the second connecting arm 13, and thus realizing the detachable connection between the tank fixing component 40 and the first structural arm 1 of the multi-functional silencer tank fixing bracket 30. The structure is simple and easy to disassemble.
[0091] Specifically, the second connecting structure 402 on the second connector matches the second connecting part 21 on the fixed structural arm 23 of the second structural arm 2. The second connecting structure 402 can be a second connecting hole, so that the tank fixing part 40 and the multi-functional silencer tank fixing bracket 30 can be fixedly connected by bolts, thereby improving the connection stability between the second connector and the fixed structural arm 23, and realizing the detachable connection between the tank fixing part 40 and the second structural arm 2 of the multi-functional silencer tank fixing bracket 30. The structure is simple and easy to disassemble.
[0092] In this embodiment, a tank fixing member 40 is provided to cooperate with the multi-functional silencer tank fixing bracket 30, and a second connecting structure 403 is provided on the tank fixing member 40, thereby realizing the detachable connection between the silencer tank 10 and the tank fixing member 40. The structure is simple and easy to disassemble. A first connecting member and a second connecting member are also provided on the tank fixing member 40. The first connecting member and the second connecting member can be detachably connected to the first connecting part 11 and the second connecting part 21 on the multi-functional silencer tank fixing bracket 30, respectively, thereby improving the connection stability between the tank fixing member 40 and the multi-functional silencer tank fixing bracket 30. The structure is simple and easy to disassemble.
[0093] The multifunctional muffler can mounting bracket 30 and multifunctional muffler can mounting assembly provided in this application have at least the following beneficial effects:
[0094] 1. In this application, the first structural arm 1 and the second structural arm 2 extend from both sides of the bracket body 3 toward one side of the muffler 10; and a muffler installation space is formed between the first structural arm 1, the bracket body 3 and the second structural arm 2, thereby providing a space for the muffler 10. Furthermore, a first connecting part 11 is provided on the first structural arm 1 and a second connecting part 21 is provided on the second structural arm 2. The first connecting part 11 and the second connecting part 21 are used for detachable connection with the muffler 10, and the bracket body 3 is used for fixed connection with the vehicle body longitudinal beam 20, thereby realizing the fixation of the muffler 10 on the vehicle body longitudinal beam 20. Moreover, the structure is simple and easy to disassemble and assemble. Furthermore, a first wire harness fixing part 22 is provided on the second structural arm 2. The first wire harness fixing part 22 is used for detachable connection with the wire harness fixing component, thereby realizing the fixation of the vehicle's internal wire harness, improving the neatness of the vehicle's internal wiring, and saving the cost of separately designing and manufacturing wire harness fixing components while increasing the application function of the multi-functional muffler fixing bracket 30.
[0095] 2. In this application, at least two connecting holes 31 are provided on the bracket body 3. At least one of the at least two connecting holes 31 is a tolerance hole. The tolerance hole can absorb the assembly error generated during the assembly process of the bracket body 3 and the vehicle longitudinal beam 20, thereby reducing the assembly difficulty of the bracket body 3 and the vehicle longitudinal beam 20.
[0096] 3. In this application, the first structural arm 1 includes a first connecting arm 12 and a second connecting arm 13. The connection between the first connecting arm 12 and the second connecting arm 13 forms a bent structure. The bent structure protrudes towards the muffler tank 10, thereby increasing the gap between the multi-functional muffler tank fixing bracket 30 and the vehicle body longitudinal beam 20, thus avoiding interference between the muffler tank 10 and the vehicle body longitudinal beam 20.
[0097] 4. In this application, the first connecting part 11 includes a positioning hole for passing through the positioning fastener, and the second connecting part 21 is an elongated hole for adjusting the assembly error during the assembly process of the muffler 10 and the multi-functional muffler fixing bracket 30, thereby improving the assembly efficiency of the muffler 10 and the multi-functional muffler fixing bracket 30.
[0098] 5. In this application, a transition structure 25 is provided on the second structural arm 2. The second structural arm includes a fixed structural arm 23 and a wire harness structural arm 24. The fixed structural arm 23 and the wire harness structural arm 24 are fixedly connected by the transition structure 25, and there is a planar difference between the fixed structural arm 23 and the wire harness structural arm 24. This facilitates the assembly of the wire harness fixing component with the wire harness structural arm 24, while avoiding positional interference between the wire harness fixing component and the silencer 10.
[0099] 6. In this application, a weight-reducing structure 14 is also provided on the first structural arm 1, and the weight-reducing structure 14 is provided through the first structural arm 1; thereby reducing the weight of the multi-functional silencer can fixing bracket 30 and also reducing the production cost of the multi-functional silencer can fixing bracket 30.
[0100] 7. The multi-functional muffler can mounting bracket 30 in this application also includes a third structural arm 4, and the third structural arm 4 is fixedly connected to the bracket body 3; the third structural arm 4 is provided with a second wire harness fixing part 41, thereby realizing the detachable connection of the wire harness fixing part through the second wire harness fixing part 41, realizing the fixing of some wire harnesses inside the car, ensuring the neatness of the wire harness inside the car, further increasing the space utilization of the multi-functional muffler can mounting bracket 30 while saving the cost of separately designing and manufacturing wire harness fixing parts.
[0101] 8. In this application, a limiting notch 42 is also provided on the third structural arm 4. The limiting notch 42 limits the wire harness fixing component, thereby preventing the wire harness fixing component from rotating relative to the third structural arm 4 during the assembly process, which would lead to an unstable fixed connection between the wire harness fixing component and the third structural arm 4.
[0102] 9. In this application, a first reinforcing structure 5 is provided on the multi-functional muffler can fixing bracket 30, and the first reinforcing structure 5 protrudes from the side of the bracket body 3 that extends toward the second structural arm 2; one end of the first reinforcing structure 5 extends to the second structural arm 2, thereby strengthening the connection strength between the second structural arm 2 and the bracket body 3, thereby improving the overall strength of the multi-functional muffler can fixing bracket 30 and ensuring the support stability of the multi-functional muffler can fixing bracket 30.
[0103] 10. In this application, a tank fixing component 40 is provided to cooperate with the multi-functional muffler can fixing bracket 30. The first connecting structure 401 and the second connecting structure 402 on the tank fixing component 40 respectively realize the detachable connection with the first structural arm 1 of the multi-functional muffler can fixing bracket 30 and the detachable connection with the second structural arm 2 of the multi-functional muffler can fixing bracket 30, thereby improving the stability of the connection between the tank fixing component 40 and the multi-functional muffler can fixing bracket 30, and thus improving the stability of the connection between the muffler can 10 and the multi-functional muffler can fixing bracket 30.
[0104] This application provides an installation procedure for a multi-functional muffler fixing assembly and a vehicle body longitudinal beam 20:
[0105] It should be noted that, in this application, the wiring harness fastener can be used to secure the wiring harness on the fuse box in the vehicle's front compartment. Specifically, the wiring harness in the fuse box includes a fuse box to motor wire branch and a fuse box to compressor wire branch; the corresponding wiring harness fastener may include a wiring harness clip 50 for the fuse box to motor wire branch and a bracket 60 for the fuse box to compressor wire branch.
[0106] First, attach the multi-functional muffler can mounting bracket 30 to the vehicle body longitudinal beam 20, and then thread it through the connecting hole 31 and thread it into the threaded hole on the vehicle body longitudinal beam 20 to fix the multi-functional muffler can mounting bracket 30 to the vehicle body longitudinal beam 20.
[0107] Then, the silencer 10 is placed in the silencer accommodating groove of the tank body fixing member 40. Sound insulation cotton is provided inside the silencer accommodating groove to reduce the noise generated between the silencer 10 and the tank body fixing member 40. The two ends of the silencer 10 abut against the first limiting part 404 and the second limiting part 405 on the tank body fixing member 40, respectively. Then, the two ends of the elastic limiting member 407 are tightened by bolts, thereby improving the connection stability between the silencer 10 and the tank body fixing member 40.
[0108] Then, align the first connecting structure 401 on the tank body fixing member 40 with the first connecting part 11 of the first structural arm 1 on the functional silencer tank fixing bracket, and then bolt the first connecting part 11 to the first connecting structure 401. Align the second connecting structure 402 on the tank body fixing member 40 with the second connecting part 21 of the second structural arm 2 on the functional silencer tank fixing bracket, and then bolt the second connecting part 21 to the second connecting structure 402.
[0109] Next, the wiring harness clip 50 connecting the fuse box to the motor wire branch is fixed on the first wiring harness fixing part 22 of the second structural arm 2, and then the wiring harness is connected.
[0110] Then, the snap-fit part of the bracket 60 for connecting the fuse box to the compressor line branch is snapped into the limiting notch 42 of the third structural arm 4, and then the fixing hole on the bracket 60 for connecting the fuse box to the compressor line branch is bolted to the second wire harness fixing part 4 of the third structural arm 4.
[0111] Finally, the fuse box to compressor line branch 30 is fixedly connected to the fuse box to compressor line branch bracket 60.
[0112] Example 1
[0113] Please refer to Figure 1-9This embodiment discloses a multifunctional muffler can fixing assembly, including a can body fixing component 40 and a multifunctional muffler can fixing bracket 30. The multifunctional muffler can fixing bracket 30 is used to fix the muffler can 10 to the vehicle body longitudinal beam 20, and includes: a first structural arm 1, a second structural arm 2, and a bracket body 3. The first structural arm 1 and the second structural arm 2 are respectively fixedly connected to both sides of the bracket body 3. The bracket body 3 is used to fixally connect to the vehicle body longitudinal beam 20. The first structural arm 1 and the second structural arm 2 both extend from both sides of the bracket body 3 toward one side of the muffler can 10. A muffler can installation space is formed between the first structural arm 1, the bracket body 3, and the second structural arm 2. The first structural arm 1 is provided with a first connecting part 11, and the second structural arm 2 is provided with a second connecting part 21. The first connecting part 11 and the second connecting part 21 are used to be detachably connected to the muffler can 10. The second structural arm 2 is also provided with a first wire harness fixing part 22. The first wire harness fixing part 22 is used to be detachably connected to the wire harness fixing component.
[0114] In this embodiment, the wiring harness fastener can be used to fix the wiring harness on the fuse box in the vehicle's front compartment. Specifically, the wiring harness in the fuse box includes a fuse box to motor wire branch and a fuse box to compressor wire branch. The corresponding wiring harness fastener may include a wiring harness clip 50 for the fuse box to motor wire branch and a bracket 60 for the fuse box to compressor wire branch. The wiring harness clip 50 is used to fix the fuse box to motor wire branch, and the bracket 60 is used to fix the fuse box to compressor wire branch.
[0115] In this embodiment, the multifunctional silencer tank fixing bracket 30 is integrally formed by sheet metal stamping.
[0116] The first structural arm 1 includes a first connecting arm 12 and a second connecting arm 13. Through a bending structure, a 90° bending angle is formed between the first connecting arm 12 and the second connecting arm 13, and the bending structure protrudes towards the silencer tank 10. A transition rounded corner is provided at the connection between the first connecting arm 12 and the second connecting arm 13.
[0117] The first connecting part 11 is a connecting hole, which is provided on the second connecting arm 13.
[0118] A rectangular weight-reducing structure 14 is provided at the center of the first structural arm 1, and the weight-reducing structure 14 passes through the first structural arm 1.
[0119] The second structural arm 2 includes a fixed structural arm 23 and a wire harness structural arm 24. The fixed structural arm 23 and the wire harness structural arm 24 are fixedly connected by an arc structure. There is a plane difference between the fixed structural arm 23 and the wire harness structural arm 24. The plane where the fixed structural arm 23 is located is closer to the side of the silencer 10 than the plane where the wire harness structural arm 24 is located.
[0120] The second connecting part 21 is an elongated hole, which is provided on the fixed structure arm 23.
[0121] The first wire harness fixing part 22 can be a first wire harness fixing hole, and the first wire harness fixing part 22 is disposed on the wire harness structure arm 24; the first wire harness fixing part 22 is used to detachably connect to the wire harness clip 50 of the fuse box for connecting the motor wire branch.
[0122] The third structural arm 4 is fixedly connected to the bracket body 3. The third structural arm 4 is provided with a second wire harness fixing part 41, which can be a second wire harness fixing hole for detachable connection with the bracket 60 that connects to the compressor wire branch of the fuse box.
[0123] The bracket body 3 is provided with three connecting holes 31, two of which are circular holes and the circles of the two connecting holes 31 are on the same straight line, and the other connecting hole 31 is an oblong hole; the bracket body 3 is bolted to the vehicle longitudinal beam 20 through the two circular holes and the oblong hole.
[0124] In this embodiment, the tank fixing member 40 is provided with a first connector and a second connector. The first connecting structure 401 is a first connecting hole, which is provided on the first connector. The first connecting hole matches the first connecting part 11 on the second connecting arm 13, and the first connector and the second connecting arm 13 can be detachably connected by bolts. The second connecting structure 402 is a second connecting hole, which is provided on the second connector. The first connecting structure 401 on the first connector matches the first connecting part 11 on the second connecting arm 13, and the second connecting hole matches the second connecting part 21 on the fixed structural arm 23 of the second structural arm 2. The second connector and the fixed structural arm 23 can be detachably connected by bolts.
[0125] The tank body fixing component 40 is also provided with a first limiting part 404 and a second limiting part 405. The first limiting part 404 can be an upper limiting abutment surface and the second limiting part 405 can be a lower limiting abutment surface. By abutting the upper and lower limiting abutment surfaces with the upper and lower ends of the muffler tank respectively, the axial movement of the muffler tank is restricted.
[0126] The tank body fixing component 40 is also provided with a third connecting component and an elastic limiting component 407. The elastic limiting component 407 can be a spring, which is wrapped around the tank body fixing component 40. The two ends of the spring are respectively connected to the third connecting component. The third connecting component is provided with a third connecting structure 403, which can be a third connecting hole. The two ends of the spring are tightened by bolts, thereby restricting the rotation of the silencer tank in the radial direction.
[0127] The various embodiments in this application are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.
[0128] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A multifunctional muffler can mounting bracket for fixing a muffler can (10) to a vehicle body longitudinal beam (20), characterized in that, include: The first structural arm (1), the second structural arm (2), and the support body (3); The first structural arm (1) and the second structural arm (2) are respectively fixedly connected to both sides of the support body (3); The bracket body (3) is used for fixed connection with the vehicle body longitudinal beam (20); The first structural arm (1) and the second structural arm (2) both extend from both sides of the support body (3) toward one side of the silencer (10); A space for installing a silencer is formed between the first structural arm (1), the bracket body (3), and the second structural arm (2); The first structural arm (1) is provided with a first connecting part (11), and the second structural arm (2) is provided with a second connecting part (21). The first connecting part (11) and the second connecting part (21) are used to be detachably connected to the silencer (10). The second structural arm (2) is further provided with a first wire harness fixing part (22) and a transition structure (25); the first wire harness fixing part (22) is used to be detachably connected to the wire harness fixing member; the second structural arm (2) includes a fixed structural arm (23) and a wire harness structural arm (24), and the second connecting part (21) is provided on the fixed structural arm (23); the fixed structural arm (23) and the wire harness structural arm (24) are fixedly connected through the transition structure (25), and there is a planar difference between the fixed structural arm (23) and the wire harness structural arm (24); The first structural arm (1) includes a first connecting arm (12) and a second connecting arm (13), and the first connecting part (11) is disposed on the second connecting arm (13); one side of the first connecting arm (12) is fixedly connected to the bracket body (3), the first connecting arm (12) extends toward the silencer (10) relative to the bracket body (3), and the other side of the first connecting arm (12) is fixedly connected to the second connecting arm (13); a bending structure is formed at the connection between the first connecting arm (12) and the second connecting arm (13), and the bending structure protrudes toward the silencer (10); the bending angle of the bending structure is 80-135°.
2. The multifunctional silencer tank fixing bracket according to claim 1, characterized in that, The bracket body (3) is provided with at least two connecting holes (31), at least one of which is a tolerance hole.
3. The multifunctional silencer tank fixing bracket according to claim 1, characterized in that, The multifunctional silencer can mounting bracket satisfies at least one of the following characteristics: The first connecting part (11) includes a positioning hole for passing through a positioning fastener; The second connecting part (21) is an elongated hole.
4. The multifunctional silencer can fixing bracket according to any one of claims 1-3, characterized in that, The first structural arm (1) is also provided with a weight reduction structure (14), which is disposed through the first structural arm (1).
5. The multifunctional silencer can fixing bracket according to any one of claims 1-3, characterized in that, It also includes a third structural arm (4); the third structural arm (4) is fixedly connected to the support body (3); The third structural arm (4) is provided with a second wire harness fixing part (41), which is used to fix and connect with the wire harness fixing member.
6. The multifunctional silencer can fixing bracket according to claim 5, characterized in that, The third structural arm (4) is also provided with a limiting notch (42), which is used to limit the wire harness fixing component.
7. The multifunctional silencer can fixing bracket according to any one of claims 1-3, characterized in that, It also includes a first reinforcing structure (5), which is fixedly mounted on the bracket body (3); The first reinforcing structure (5) protrudes from the side of the support body (3) toward the second structural arm (2); One end of the first reinforcing structure (5) extends to the second structural arm (2) for connection.
8. A multifunctional silencer can fixing assembly, characterized in that, Includes a tank body fixing member (40) and a multi-functional silencer tank fixing bracket as described in any one of claims 1-7, wherein the tank body fixing member (40) is used for detachable connection with the silencer tank (10); The tank body fixing component (40) is provided with a first connecting structure and a second connecting structure. Through the first connecting structure, the tank body fixing component (40) is detachably connected to the first structural arm (1) of the multi-functional silencer tank fixing bracket. Through the second connection structure, the tank body fixing member (40) is detachably connected to the second structural arm (2) of the multi-functional silencer tank fixing bracket.