An airbag eight-direction thermal compressor
By designing an eight-directional hot compressor for the airbag, fully automated hot pressing and cooling of the airbag is achieved, solving the problems of complicated operation and high labor costs in the existing technology, and improving processing efficiency and yield rate.
Patent Information
- Application Number
- CN202311030463.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-16
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2043-08-16
AI Technical Summary
The existing airbag hot pressing process is complicated, requires a lot of manpower, is labor-intensive, and has a low yield rate.
An eight-directional hot compressor for airbags is designed, which adopts a fully automated integrated device for conveying, grabbing, hot pressing and cooling. It uses a servo motor-driven conveying screw, a cylinder-driven hot pressing block and a cooling component to achieve simultaneous hot pressing and cooling of the airbag from eight directions.
The operation process is simplified, the labor intensity is reduced, and the hot pressing efficiency and yield rate are improved.
Smart Images

Figure CN116787750B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of airbag processing, in particular to an eight-directional thermal compressor for an airbag. Background Art
[0002] An automotive airbag heat press is a specialized machine used to manufacture automotive airbags. Airbags are safety devices designed to protect passengers in the event of a collision. During the airbag manufacturing process, the airbag heat press is primarily used to heat-press the various layers of material together to ensure the airbag's structure and performance meet the required specifications.
[0003] At present, when hot pressing the airbag, the operation process is relatively cumbersome. The staff needs to grab and place the airbag, and after hot pressing the airbag, the staff needs to take out the airbag for cooling. The operation is relatively cumbersome and requires a large manpower cost. At the same time, the labor intensity of the staff is also high. Therefore, we propose an eight-directional hot compressor for airbags to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art in that the operation of hot pressing of airbags is complicated, requires a large manpower cost, and has a high labor intensity for the staff, and to propose an eight-directional hot compressor for airbags.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An eight-directional heat compressor for air bags comprises a support platform, a heat pressing chamber is provided on the support platform, an operation panel is provided on the outer wall of the heat pressing chamber, a discharge port and a discharge port are provided on the heat pressing chamber, and conveying components are provided at the discharge port and the discharge port, and six circumferentially distributed heat pressing components are provided between the two conveying components, a lower heat pressing seat is provided in the middle of the six heat pressing components, and an upper heat pressing seat is provided above the lower heat pressing seat, the six heat pressing components and the lower heat pressing seat and the upper heat pressing seat are used to perform heat pressing operations on the air bags from eight directions, and a grabbing component and a cooling component are provided on one side of the six heat pressing components, the grabbing component is used to transport the air bags, and the cooling component is used to cool the air bags after heat pressing.
[0007] As a preferred technical solution of the present invention, the conveying component includes a conveying screw driven by a servo motor, and a placing table is provided on the conveying screw. The placing table is threadedly connected to the conveying screw. The rotation of the conveying screw drives the placing table to move, thereby moving the airbag placed on the placing table, so that it is convenient for the grabbing component to grab it to the middle of the hot pressing component for hot pressing.
[0008] As a preferred technical solution of the present invention, the hot pressing assembly includes a first cylinder installed on the support platform, a mounting seat is provided at the telescopic end of the first cylinder, and a hot pressing block is provided at the outer end of the mounting seat.
[0009] As a preferred technical solution of the present invention, a mounting bracket is also provided on the support platform, and a second cylinder is provided on the top of the mounting bracket. The telescopic end of the second cylinder is fixedly connected to the upper hot pressing block, and the upper hot pressing block is driven down by the second cylinder to perform hot pressing operation on the airbag.
[0010] As a preferred technical solution of the present invention, the grabbing assembly includes a linear module installed on the platform, a mounting plate is fixed on the linear module, a third cylinder is provided on the mounting plate, a transversely arranged bracket is fixed to the telescopic end of the third cylinder, and grabbing claws are installed at both ends of the bracket. The airbag on the conveying assembly at the discharge port is grabbed by the grabbing claws to the lower hot pressing seat, and the airbag after hot pressing on the lower hot pressing seat is grabbed by the grabbing claws to the conveying assembly at the discharge port.
[0011] As a preferred technical solution of the present invention, the distance between the two grabbing claws is equal to the distance between the conveying assembly and the lower hot pressing seat, so that when the two grabbing claws move laterally, while one grabbing claw grabs the airbag, the other grabbing claw can place the previously grabbed airbag on the lower hot pressing seat or the conveying assembly.
[0012] As a preferred technical solution of the present invention, the cooling assembly includes a cooling water tank arranged inside the support platform and a fourth cylinder fixed above the conveying assembly at the discharge port. A cooling hood is installed at the telescopic end of the fourth cylinder, and the cooling hood is driven downward by the fourth cylinder so that it is sleeved on the airbag to cool the airbag after hot pressing.
[0013] As a preferred technical solution of the present invention, a water pump is provided on the outside of the cooling water tank, and the output end of the water pump is connected to the cooling cover.
[0014] The beneficial effects of the present invention are:
[0015] 1. The integrated setting of this device can transport, grab, hot press and cool the airbag, which simplifies the operation process of hot pressing the airbag. In addition, the fully automated setting reduces the labor intensity of the staff and greatly improves the hot pressing efficiency of the airbag.
[0016] 2. This device simultaneously hot-presses the airbag from eight directions. Compared with the existing method of hot-pressing each side in turn, it greatly improves the processing efficiency and the yield rate after hot-pressing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is a schematic diagram of the main structure of an eight-directional thermal compressor for an airbag proposed by the present invention;
[0018] Figure 2 This is a schematic diagram of the internal structure of an eight-directional thermal compressor for an air bag proposed by the present invention;
[0019] Figure 3 for Figure 2 Schematic diagram of the structure at A in the middle;
[0020] Figure 4 This is a schematic diagram of the structure of the distribution of hot-pressing components in an eight-directional hot compressor for an airbag proposed by the present invention;
[0021] Figure 5 This is a schematic structural diagram of a grabbing assembly in an eight-directional thermal compressor for an airbag proposed by the present invention;
[0022] Figure 6 This is a side view of the structure of an eight-directional thermal compressor for an airbag proposed by the present invention.
[0023] In the figure: 1. Support table; 2. Discharge port; 3. Discharge port; 4. Conveying assembly; 41. Conveying screw; 42. Placement table; 5. Operation panel; 6. Hot pressing assembly; 61. First cylinder; 62. Mounting seat; 63. Hot pressing block; 7. Lower hot pressing seat; 8. Upper hot pressing seat; 9. Mounting frame; 10. Second cylinder; 11. Grabbing assembly; 111. Linear module; 112. Mounting plate; 113. Third cylinder; 114. Bracket; 115. Grabbing claw; 12. Cooling assembly; 121. Cooling water tank; 122. Cooling hood; 123. Fourth cylinder. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0027] Reference Figure 1-6 , an airbag eight-direction heat compressor, including a support platform 1, a heat pressing chamber is provided on the support platform 1, a warehouse door is provided on the outside of the heat pressing chamber, and an operation panel 5 is provided on the outer wall of the heat pressing chamber, the entire device is controlled by the operation panel, and a discharge port 2 and a discharge port 3 are provided on the heat pressing chamber, and a conveying component 4 is provided at the discharge port 2 and the discharge port 3, and the conveying component 4 includes a conveying screw 41 driven by a servo motor, and a placement platform 42 is provided on the conveying screw 41, and the placement platform 42 is threadedly connected to the conveying screw 41. The rotation of the conveying screw 41 drives the placement platform 41 to move, thereby moving the airbag placed on the placement platform 42, so that it is convenient for the grabbing component 11 to grab it to the middle of the heat pressing component 6 for heat pressing;
[0028] Six circumferentially distributed hot pressing assemblies 6 are arranged between the two conveying assemblies 4, and the hot pressing assembly 6 includes a first cylinder 61 mounted on the support platform 1, a mounting seat 62 is provided at the telescopic end of the first cylinder 61, a hot pressing block 63 is provided at the outer end of the mounting seat 62, a lower hot pressing seat 7 is provided in the middle of the six hot pressing assemblies 6, and the six hot pressing assemblies 6 are evenly distributed around the lower hot pressing seat 7. An upper hot pressing seat 8 is provided above the lower hot pressing seat 7. A mounting frame 9 is also provided on the support platform 1, and a second cylinder 10 is provided at the top of the mounting frame 9. The telescopic end of the second cylinder 10 is fixedly connected to the upper hot pressing block 63, and the upper hot pressing block 63 is driven to descend by the second cylinder 10 to perform a hot pressing operation on the airbag. The six hot pressing assemblies 6 and the lower hot pressing seat 7 and the upper hot pressing seat 8 are used to perform a hot pressing operation on the airbag from eight directions;
[0029] A grabbing assembly 11 is provided on one side of the six hot pressing assemblies 6. The grabbing assembly 11 is used to transport the airbag. The grabbing assembly 11 includes a linear module 111 mounted on the platform. A mounting plate 112 is fixed on the linear module 111. A third cylinder 113 is provided on the mounting plate 112. A horizontal bracket 114 is fixed to the telescopic end of the third cylinder 113. Both ends of the bracket 114 are equipped with grabbing claws 115. The grabbing claws 115 are used to transport the airbag to the discharge port 2. The airbag on the assembly 4 is grabbed onto the lower hot pressing seat 7, and the hot-pressed airbag on the lower hot pressing seat 7 is grabbed onto the conveying assembly 4 at the discharge port 3 by the grabbing claws 115. The distance between the two grabbing claws 115 is equal to the distance between the conveying assembly 4 and the lower hot pressing seat 7, so that when the two grabbing claws 115 move laterally, when one grabbing claw 115 grabs an airbag, the other grabbing claw 115 can place the previously grabbed airbag on the lower hot pressing seat 7 or the conveying assembly 4;
[0030] A cooling component 12 is also provided on one side of the six hot pressing components 6. The cooling component 12 is used to cool the airbag after hot pressing. The cooling component 12 includes a cooling water tank 121 arranged inside the support platform 1 and a fourth cylinder 123 fixed above the conveying component 4 at the discharge port 3. A cooling cover 122 is installed at the telescopic end of the fourth cylinder 123. The cooling cover 122 is driven downward by the fourth cylinder 123 to be sleeved on the airbag to cool the airbag after hot pressing. A water pump is provided on the outside of the cooling water tank 121, and the output end of the water pump is connected to the cooling cover 122.
[0031] In this embodiment, when the device is in use, the airbag to be hot-pressed is placed on the conveying assembly 4 (located on the placement table 42) at the discharge port 2, and the conveying assembly 4 conveys the airbag to the inner side and is in the same straight line with the lower hot-pressing seat 7;
[0032] After the airbag is grabbed by the grabbing claw 115, the linear module 111 drives the airbag to move and place it on the lower hot pressing seat 7. After placement, the upper hot pressing seat 8 is driven down by the second cylinder 10. At the same time, all the hot pressing assemblies 6 move toward the middle to perform hot pressing operations on the airbag.
[0033] After the hot pressing is completed, the grabbing claw 115 drives the airbag to move to the conveying component 4 at the discharge port 3 (located on the placement table 42), and the cooling cover 122 is driven down by the fourth cylinder 123 so that it is placed on the airbag to cool the airbag. After cooling, the conveying component 4 here drives the airbag to move to the discharge port 3 for removal. The fully automated setting reduces the labor intensity of the staff and greatly improves the hot pressing efficiency of the airbag.
[0034] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An airbag eight-directional heat compressor, comprising a support platform (1), a heat press chamber provided on the support platform (1), an operating panel (5) provided on the outer wall of the heat press chamber, characterized in that: The hot pressing chamber is provided with a discharge port (2) and a discharge port (3), and a conveying assembly (4) is provided at the discharge port (2) and the discharge port (3). Six hot pressing assemblies (6) distributed circumferentially are provided between the two conveying assemblies (4). A lower hot pressing seat (7) is provided in the middle of the six hot pressing assemblies (6), and an upper hot pressing seat (8) is provided above the lower hot pressing seat (7). The six hot pressing assemblies (6), the lower hot pressing seat (7) and the upper hot pressing seat (8) are used to perform hot pressing operations on the airbag from eight directions, and a grabbing assembly (11) and a cooling assembly (12) are provided on one side of the six hot pressing assemblies (6). The grabbing assembly (11) is used to transport the airbag, and the cooling assembly (12) is used to cool the airbag after hot pressing.
2. The airbag eight-directional thermal compressor according to claim 1, characterized in that: The conveying assembly (4) comprises a conveying screw (41) driven by a servo motor. A placement platform (42) is provided on the conveying screw (41), and the placement platform (42) is threadedly connected to the conveying screw (41).
3. The airbag eight-directional thermal compressor according to claim 1, characterized in that: The hot pressing assembly (6) comprises a first cylinder (61) mounted on the support platform (1), a mounting seat (62) being provided at the telescopic end of the first cylinder (61), and a hot pressing block (63) being provided at the outer end of the mounting seat (62).
4. The airbag eight-directional thermal compressor according to claim 3, characterized in that: A mounting frame (9) is also provided on the support platform (1), and a second cylinder (10) is provided at the top end of the mounting frame (9), and the telescopic end of the second cylinder (10) is fixedly connected to the hot pressing block (63).
5. The airbag eight-directional thermal compressor according to claim 2, characterized in that: The grabbing assembly (11) comprises a linear module (111) mounted on the placement table, a mounting plate (112) being fixed on the linear module (111), a third cylinder (113) being provided on the mounting plate (112), a horizontally arranged bracket (114) being fixed to the telescopic end of the third cylinder (113), and grabbing claws (115) being installed at both ends of the bracket (114).
6. The airbag eight-directional thermal compressor according to claim 5, characterized in that The distance between the two grabbing claws (115) is equal to the distance between the conveying component (4) and the lower hot pressing seat (7).
7. The airbag eight-directional thermal compressor according to claim 1, characterized in that: The cooling assembly (12) comprises a cooling water tank (121) arranged inside the support platform (1) and a fourth cylinder (123) fixed above the conveying assembly (4) at the discharge port (3), and a cooling cover (122) is installed at the telescopic end of the fourth cylinder (123).
8. The airbag eight-directional thermal compressor according to claim 7, characterized in that: A water pump is provided outside the cooling water tank (121), and an output end of the water pump is connected to the cooling cover (122).
Citation Information
Patent Citations
Hot-press device
CN111251645A
Apparatus for and process of hot pressing boards
CN1143568A