Texturing machine and production process of texturing yarn

Abstract

The present application relates to a texturing machine and a production process for texturing wire, and in particular to the technical field of texturing wire production, which includes a texturing machine main body, a blanking device is provided on the blanking side of the texturing machine main body, the blanking device includes a moving mechanism, a mounting plate provided on the moving mechanism, a clamping mechanism provided on the mounting plate, and a steering mechanism provided on one side of the clamping mechanism; the clamping mechanism includes a power telescopic part provided on the mounting plate, a connecting plate provided on the movable end of the power telescopic part, and a clamping assembly provided on the connecting plate, the clamping assembly includes an open frame part, a boosting part, and a clamping part provided between the open frame part and the boosting part, which are arranged side by side; the steering mechanism includes a horizontal rotation assembly provided on the mounting plate and a vertical rotation assembly provided on the connecting plate. The present application has the effect of reducing the burden on operators during the blanking process.

Description

Technical Field

[0001] The present application relates to the technical field of textured yarn production, and in particular to a textured yarn production process and a textured yarn production process. Background Art

[0002] The texturing machine is a kind of textile machine that can process untwisted yarns such as polyester and polypropylene into textured yarns with medium elasticity and low elasticity through false twisting. Figure 1 The texturing machine includes a feed frame 11, a feeding device 12, a heating device 13, a cooling device 14, a false twisting device 15, an oiling device 16, and a winding device 17. When the texturing machine is in operation, the coiled silk material to be processed, which is placed on the feed frame 11, passes through the feeding device 12 and enters the heating device 13 for heating treatment. The heated silk material then enters the cooling device 14 for cooling. After cooling to a suitable temperature, it passes through the false twisting device 15 for false twisting, so that the silk thread has good elasticity and fluffiness, as well as a certain degree of stability. After being oiled by the oiling device 16, it enters the winding device 17 and is wound on a bobbin to form a textured silk roll 2. When the textured silk roll 2 is formed to the desired size, the silk thread is cut, thereby disconnecting the textured silk roll 2 from the texturing machine, and obtaining the textured silk roll 2.

[0003] Reference Figure 2 The winding device 17 includes a frame 171 mounted on one side of the oiling device 16, a plurality of cradles 172 arranged in an array on the frame 171, and a corresponding wire cutter. The cradles 172 are used to clamp the hollow wire bobbin. The cradles 172 include a support rod 1721 mounted horizontally on the frame 171. A fixed rocker 1722 is fixedly mounted at one end of the support rod 1721 along its length, and a movable rocker 1723 is rotatably mounted at the other end of the support rod 1721 along its length. The fixed rocker 1722 and the movable rocker 1723 are disposed opposite each other, and a block 1724 for inserting into the inner cavity of the wire bobbin is provided on the side walls of the fixed rocker 1722 and the movable rocker 1723 adjacent to each other. In order to facilitate the transportation of the elastic yarn rolls unloaded from the winding device, the texturizing machine is usually also equipped with a collection vehicle, which includes a base plate, a frame vertically arranged on the base plate and a plurality of placement rods arranged on both sides of the frame. The placement rods on both sides of the frame are arranged in an array corresponding to the cradle, and the placement rods are all tilted upward, so that the elastic yarn rolls are not easy to fall off after being hung on the placement rods.

[0004] After the elastic wire roll 2 is processed, it is hung between the fixed rocker 1722 and the block 1724 of the movable rocker 1723. The operator needs to manually remove the elastic wire roll 2 and then place the elastic wire roll 2 on a collection vehicle for neat arrangement. The specific operation is as follows: the operator holds the bottom of the elastic yarn roll 2 with one hand and lifts the movable rocker 1723 upward with the other hand. During the lifting process of the movable rocker 1723, the elastic yarn roll 2 is driven to move upward, and then the lifted movable rocker 1723 is rotated to the side away from the elastic yarn roll 2, so that the movable rocker 1723 is disengaged from the bobbin; then the hand holding the elastic yarn roll 2 is moved a short distance to the side away from the fixed rocker 1722, so that the fixed rocker 1722 is disengaged from the bobbin, and then the elastic yarn roll 2 is taken out, and finally the elastic yarn roll 2 is placed on the collection vehicle; then the operator needs to hang the empty bobbin between the movable rocker 1723 and the fixed rocker 1722, connect the silk thread to the new bobbin, and the texturizing machine can start working again.

[0005] With regard to the above-mentioned related technologies, when removing the elastic yarn roll, the operator needs to lift and turn the movable rocker with one hand and remove the elastic yarn roll with the other hand. The elastic yarn roll fully wound with silk thread generally weighs about 10 kg, and lifting the elastic yarn roll with one hand puts a heavy burden on the operator. In addition, in order to reduce the possibility of contamination of the elastic yarn roll, the operator is required not to touch the ends of the elastic yarn roll with his hands, nor to allow the elastic yarn roll to touch the surface of the rocking frame during the removal process, which requires a high level of operational stability from the operator. Each texturing machine has multiple workstations for placing elastic yarn rolls. Continuously and repeatedly removing the elastic yarn rolls and placing them on the collection vehicle further increases the workload of the operator. Summary of the Invention

[0006] In order to reduce the workload of operators during the unloading process of a textured yarn roll, the present application provides a textured yarn production process and a textured yarn production process.

[0007] In a first aspect, the present application provides a texturizing machine, which adopts the following technical solution:

[0008] A texturing machine includes a texturing machine body, a material discharge device provided on a material discharge side of the texturing machine body, the material discharge device including a moving mechanism, a mounting plate provided on the moving mechanism, a clamping mechanism provided on the mounting plate, and a steering mechanism provided on one side of the clamping mechanism;

[0009] The moving mechanism is capable of moving along the length direction of the texturizing machine;

[0010] The clamping mechanism includes a power telescopic member provided on the mounting plate, a connecting plate provided at the movable end of the power telescopic member, and a clamping assembly provided on the connecting plate. The power telescopic member is used to drive the connecting plate close to the main body of the texturizing machine. The clamping assembly includes an open frame component, a boosting component, and a clamping component provided between the open frame component and the boosting component. The open frame component is used to open the movable rocker. The boosting component is used to push the elastic wire roll away from the fixed rocker. The clamping component is used to receive and clamp the elastic wire roll.

[0011] The steering mechanism includes a horizontal rotation component arranged on the mounting plate and a vertical rotation component arranged on the connecting plate. The clamping mechanism is arranged on the horizontal rotation component. The horizontal rotation component is used to drive the clamping mechanism to rotate and switch between the unloading station toward the texturizing machine body and the loading station toward the collection vehicle. The vertical rotation component is used to drive the clamping assembly to rotate to an inclined state corresponding to the placement rod of the collection vehicle.

[0012] The movable end of the power telescopic member is retracted to take out the elastic wire roll; then, the horizontal rotation member drives the power telescopic member to rotate from one side of the elastic machine to the side of the collection vehicle, so that the elastic wire roll moves to the side close to the collection vehicle, and the vertical rotation member drives the elastic wire roll to rotate in the vertical plane so that the axis of the elastic wire roll is parallel to the placement rod on the collection vehicle, and the clamping member releases the clamping of the elastic wire roll, and the elastic wire roll falls freely onto the placement rod, thereby completing the material unloading process. The process of removing the textured yarn coils from the cradle and placing them on the collection vehicle is automatic, which helps to reduce the workload and burden on the operator during the unloading process.

[0013] Optionally, the open frame component includes a push cylinder, an elastic telescopic rod and a push wheel, the push cylinder is fixedly arranged on the connecting plate, the push cylinder and the length direction of the texturing machine are parallel, the fixed end of the elastic telescopic rod is fixedly connected to the piston rod of the push cylinder, the elastic telescopic rod is parallel to the telescopic direction of the power telescopic part, the movable end of the elastic telescopic rod faces the side close to the texturing machine body, the push wheel is connected to the movable end of the elastic telescopic rod, the axis of the push wheel is parallel to the length direction of the texturing machine, and the side of the push wheel close to the clamping assembly is provided with a push member protruding from the outer surface of the push wheel, when the texturing wire roll clamped between the fixed rocker arm and the movable rocker arm is located in the clamping end of the clamping assembly, the push wheel abuts against the movable rocker arm and pushes the movable rocker arm up to the top.

[0014] By adopting the above technical solution, when the movable end of the power telescopic part is extended, the push wheel first abuts against the movable rocker, and then the push wheel pushes the movable rocker to lift up. When the movable rocker is lifted to the top, as the movable end of the power telescopic part continues to extend, the elastic telescopic rod is compressed, and at this time the clamping assembly begins to enter the outside of the elastic wire roll; the setting of the elastic telescopic rod enables the movable rocker to be pushed up before the clamping assembly enters, thereby facilitating the smooth progress of the subsequent unloading process.

[0015] Optionally, the boosting component includes a pushing block arranged on the connecting plate, the pushing block is located on the side of the connecting plate away from the elastic telescopic rod, and the pushing block is provided with an inclined surface on the side close to the texturizing machine body. The inclined surface enables the pushing block to push the texturizing wire roll along the length direction of the texturizing machine as the power telescopic component moves, so that the texturizing wire roll is disengaged from the clamping of the fixed rocker.

[0016] By adopting the above technical solution, after the elastic wire roll enters the clamping end of the clamping assembly, as the movable end of the power telescopic part continues to extend, the inclined surface on the pushing block contacts the end of the elastic wire roll, and then pushes the elastic wire roll to move along its own axial direction, thereby disengaging the elastic wire roll from the engagement with the fixed rocker arm; the pushing block has a simple structure, is stable and reliable, can move with the movement of the piston rod of the power telescopic part, does not require other power sources, helps to reduce costs, and is therefore more practical.

[0017] Optionally, the clamping component includes a finger cylinder arranged on the connecting plate and splints arranged at the two output ends of the finger cylinder, the output end of the finger cylinder faces the texturizing machine body, and the moving direction of the output end of the finger cylinder is set along the height direction of the texturizing machine, and the two sides of the splints close to each other are provided with an arc surface adapted to the surface of the texturizing wire roll.

[0018] By adopting the above technical solution, the finger cylinder drives the two clamping plates to move closer to each other to clamp the elastic wire roll, which has a simple structure and is stable and reliable. The setting of the moving direction of the output end of the finger cylinder makes the two clamping plates be arranged up and down after opening, so the elastic wire roll can fall to the bottom clamping plate after the two ends are disconnected from the cradle, which is convenient for the subsequent process.

[0019] Optionally, the translation assembly includes a rotating power part arranged on the mounting plate and a rotating rod connected to the output end of the rotating power part, the rotation axis of the output end of the rotating power part is arranged along the height direction of the texturizing machine, the power telescopic part is fixedly connected to the rotating rod, and the telescopic direction of the power telescopic part is perpendicular to the rotation axis direction of the output end of the rotating power part.

[0020] By adopting the above technical solution, the rotating power part can drive the power telescopic part to rotate through the rotating rod, thereby causing the elastic wire roll clamped by the clamping assembly to rotate from the side close to the texturizing machine body to the side close to the collection vehicle, making it easier to place the elastic wire roll on the collection vehicle later.

[0021] Optionally, the vertical rotation assembly includes a gear, a rack and a driving cylinder, the finger cylinder is rotatably arranged on the connecting plate along an axial direction perpendicular to the surface of the connecting plate, the gear is fixedly connected to the finger cylinder, the axis of the gear is coaxially arranged with the rotation axis of the finger cylinder, the rack is slidably arranged on the connecting plate along a direction perpendicular to the axis of the gear, the rack and gear are engaged with each other, the driving cylinder is arranged on the connecting plate along the length direction of the rack, and the piston rod end of the driving cylinder is fixedly connected to the rack.

[0022] By adopting the above technical solution, under the meshing of the gear and the rack, the driving cylinder drives the rack to move a certain distance, and the gear rotates a certain angle, thereby causing the finger cylinder to rotate a certain angle, so that the elastic wire roll rotates to a state where its own axis is parallel to the placement rod. When the finger cylinder drives the two splints to move away from each other, the elastic wire roll can slide freely down along the bottom splint to the placement rod.

[0023] Optionally, the moving mechanism includes a linear motor arranged on one side of the texturizing machine body, the length direction of the linear motor is parallel to the length direction of the texturizing machine, and the mounting plate is fixedly connected to the output end of the linear motor.

[0024] By adopting the above technical solution, when the unloading of a tensioned wire roll at one location on the main body of the texturing machine is completed, the linear motor drives the mounting plate to move along the length direction of the texturing machine to the position of the next tensioned wire roll. The clamping mechanism and the steering mechanism can unload the next tensioned wire roll, so that the unloading device can move by itself and unload the tensioned wire rolls on the winding device one by one along the length direction of the texturing machine.

[0025] Optionally, a positioning rod is provided at one end of the mounting plate.

[0026] By adopting the above technical solution, before unloading, the collection cart is moved to the side of the unloading device away from the texturizing machine body, so that the collection cart and the length direction of the texturizing machine are parallel, and then the collection cart and the mounting plate are aligned through the positioning rod so that the collection cart and the mounting plate are in corresponding positions. The horizontal rotation component can rotate the clamping mechanism from the unloading position facing the texturizing machine body to the loading position facing the collection cart, so that the texturized wire roll can slide more easily onto the placement rod.

[0027] Optionally, the clamping assembly is provided in several groups.

[0028] By adopting the above technical solution, multiple textured yarn rolls in the same row on the texturing machine body can be moved to the collection vehicle in one action, thereby helping to improve the unloading efficiency.

[0029] In a second aspect, the present application provides a production process for textured yarn, which adopts the following technical solution:

[0030] A production process for textured yarn, using any of the above-mentioned textured yarn machines, comprises the following steps:

[0031] Step 1. Texturing the silk material: The silk material to be processed is fed into the main body of the texturing machine. After heating, cooling, false twisting and oiling, it is wound onto the bobbin to form a texturized silk roll;

[0032] Step 2. Add elastic wire coil and cut the material, including the following steps:

[0033] Step 2.1. Move the collection vehicle to the side of the mounting plate away from the main body of the texturizing machine, and make the collection vehicle in a position corresponding to the mounting plate;

[0034] Step 2.2. The powered telescopic member drives the clamping assembly toward the main body of the texturizing machine. During this movement, the opening member opens the movable rocker to disengage the tensioning wire reel from the movable rocker. The booster member pushes the tensioning wire reel to disengage the fixed rocker, and the tensioning wire reel falls into the clamping assembly and is clamped.

[0035] Step 2.3. The powered telescopic assembly drives the clamping assembly away from the texturing machine body, removing the textured yarn roll. The horizontal rotation assembly drives the clamping mechanism to rotate from the unloading station on the texturing machine side to the loading station on the collection vehicle side. The vertical rotation assembly drives the clamping assembly to an inclined position corresponding to the placement rod on the collection vehicle.

[0036] Step 2.4. The clamping assembly releases the grip on the elastic wire roll, and the elastic wire roll slides onto the placement rod; the horizontal rotation assembly and the vertical rotation assembly rotate in opposite directions to the initial state, and the moving mechanism moves the mounting plate along the length direction of the texturizing machine to the next unloading station.

[0037] By adopting the above technical solution, the unloading device can automatically remove the wound elastic wire roll from the cradle and place the elastic wire roll on the collection vehicle, thereby greatly reducing the workload and burden of the operator, and helping to improve the efficiency of subsequent operations; and since there is no need for the operator to have direct contact with the elastic wire roll, the possibility of the operator contaminating the elastic wire roll is reduced, and the possibility of the operator damaging the elastic wire roll is also reduced, thereby helping to ensure the quality of the finished product of the elastic wire roll.

[0038] In summary, this application includes at least one of the following beneficial technical effects:

[0039] 1. The clamping mechanism can clamp and remove the elastic wire roll placed on the cradle, and then the steering mechanism moves the elastic wire roll to the side close to the collection vehicle. The clamping mechanism cancels the clamping of the elastic wire roll, and the elastic wire roll slides freely onto the collection vehicle. The moving mechanism then drives the mounting plate to move, allowing the clamping mechanism to unload the next elastic wire roll. The unloading process is carried out automatically, thereby reducing the workload and burden of the operator. When the unloading device unloads, the operator can place an empty wire bobbin on the work station where the wire has been unloaded and connect the wire to the empty wire bobbin. Therefore, the unloading and loading processes are carried out simultaneously, which helps to reduce time and improve work efficiency.

[0040] 2. The pushing block can move with the extension and retraction of the movable end of the power telescopic member, thereby pushing the elastic wire roll to disengage the elastic wire roll and the clamping of the fixed rocker. The structure is simple, stable and reliable, and does not require an additional power source, which helps to save costs.

[0041] 3. There are several clamping assemblies, so the appropriate number of clamping assemblies can be selected according to the number of layers at the discharge end of the texturizing machine. The unloading process of a row of textured yarn rolls on the texturizing machine body can be completed in one action, making the unloading process more efficient.

[0042] 4. The setting of the positioning rod facilitates the movement of the collection vehicle to a position corresponding to the mounting plate, thereby making it easier for the elastic wire coil in the clamping assembly to fall onto the placement rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 It is a structural diagram of a texturing machine in the related art;

[0044] Figure 2 yes Figure 1 Schematic diagram of the structure of the middle winding device;

[0045] Figure 3 This is a structural schematic diagram of the clamping mechanism in the embodiment of the present application at the unloading station;

[0046] Figure 4 This is a schematic structural diagram of the clamping mechanism in the embodiment of the present application at the coil loading station;

[0047] Figure 5 This is a schematic structural diagram of the clamping mechanism in an embodiment of the present application;

[0048] Figure 6 This is a schematic structural diagram of the clamping mechanism in the embodiment of the present application in a working state;

[0049] Figure 7 is a structural schematic diagram of the clamping mechanism in the embodiment of the present application in a working state from another perspective;

[0050] Figure 8It is a structural schematic diagram used to illustrate the steering mechanism in the embodiment of the present application.

[0051] Reference numerals: 1. Texturing machine body; 11. Unwinding rack; 12. Feeding device; 13. Heating device; 14. Cooling device; 15. False twisting device; 16. Oiling device; 17. Winding device; 171. Frame; 172. Cradle; 1721. Support rod; 1722. Fixed rocker; 1723. Movable rocker; 1724. Block; 2. Texturing coil; 3. Collecting vehicle; 31. Bottom plate; 32. Frame; 33. Placement rod; 4. Mounting plate; 5. Clamping mechanism; 5 1. Power telescopic member; 52. Connecting plate; 53. Finger cylinder; 531. Clamp; 54. Push cylinder; 55. Elastic telescopic rod; 56. Push wheel; 561. Pushing member; 57. Connecting rod; 58. Pushing block; 581. Inclined plane; 6. Steering mechanism; 61. Horizontal rotation component; 611. Rotating power member; 612. Rotating rod; 62. Vertical rotation component; 621. Gear; 622. Rack; 623. Driving cylinder; 7. Linear motor; 8. Positioning rod; 9. Counterweight. DETAILED DESCRIPTION

[0052] The present application is further described in detail below with reference to the accompanying drawings.

[0053] The embodiment of the present application discloses a texturizing machine, referring to Figure 1 The texturing machine comprises a main body 1, which includes a feed frame 11, a feeding device 12, a heating device 13, a cooling device 14, a false twisting device 15, an oiling device 16, a winding device 17, and a controller. When the texturing machine is in operation, the controller controls the operation of each device. The rolled silk placed on the feed frame 11 enters the heating device 13 for heating, then enters the cooling device 14 for cooling, and then enters the false twisting device 15 for twisting. Finally, it passes through the oiling device 16 for oiling and is then wound onto a bobbin in the winding device 17 to form a textured silk reel 2. When the textured silk reel 2 is formed to the desired size, the silk thread is cut, thereby disconnecting the textured silk reel 2 from the texturing machine.

[0054] Reference Figure 2The winding device 17 includes a frame 171 disposed on one side of the oiling device 16 and a plurality of cradles 172 arranged in an array on the frame 171. The cradles 172 are used to clamp the hollow bobbin. In this embodiment, the cradles 172 are arranged in multiple rows along the length of the frame 171, with three cradles 172 in each row. The length of the frame 171 corresponds to the length of the texturizing machine. The cradle 172 includes a support rod 1721 disposed transversely on the frame 171. A fixed rocker 1722 is fixedly disposed at one end of the support rod 1721 along the length direction, and a movable rocker 1723 is rotatably disposed at the other end of the support rod 1721 along the length direction. The fixed rocker 1722 and the movable rocker 1723 are disposed opposite each other, and a block 1724 for inserting into the inner cavity of the bobbin is provided on the side walls of the fixed rocker 1722 and the movable rocker 1723 adjacent to each other.

[0055] Reference Figure 3 and Figure 4 A blanking device is provided on one side of the winding device 17, and the blanking device includes a moving mechanism, a mounting plate 4 arranged on the moving mechanism, a clamping mechanism 5 arranged on the mounting plate 4, and a steering mechanism 6 arranged on one side of the clamping mechanism 5. When unloading, the collecting cart 3 is placed on the side of the unloading mechanism away from the winding mechanism, and the collecting cart 3 is in the position corresponding to the mounting plate 4, so that the clamping mechanism 5 is in the unloading position close to the winding device 17. The clamping mechanism 5 can take out the elastic wire roll 2 placed between the movable rocker 1723 and the fixed rocker 1722, and then the steering mechanism 6 works to make the clamping mechanism 5 drive the elastic wire roll 2 to move to the loading position close to the collecting cart 3; then the clamping mechanism 5 cancels the clamping of the elastic wire roll 2, and the elastic wire roll 2 falls onto the placing rod 33 on the collecting cart 3, and then the steering mechanism 6 returns to its initial position, and the moving mechanism drives the mounting plate 4 to move to the next position in the length direction of the texturizing machine, so that the clamping mechanism 5 and the steering mechanism 6 can unload the elastic wire roll 2 at the next position on the winding device 17.

[0056] Reference Figure 5 The clamping mechanism 5 includes a power telescopic member 51 disposed on the mounting plate 4, a connecting plate 52 disposed at the movable end of the power telescopic member 51, and a clamping assembly disposed on the connecting plate 52. To ensure balance, a counterweight 9 is disposed on the mounting plate 4 to reduce the possibility of the mounting plate 4 tipping over. In this embodiment, the power telescopic member 51 is a telescopic cylinder. In other embodiments, the power telescopic member 51 can also be an electric telescopic rod that can achieve a telescopic function and is easy to control. The length direction of the telescopic cylinder is horizontally arranged and perpendicular to the length direction of the texturizing machine, and the piston rod of the telescopic cylinder faces the side close to the winding device 17. The connecting plate 52 is arranged in an elongated strip shape, and the connecting plate 52 is arranged along the height direction of the texturizing machine, and the plate surface of the connecting plate 52 is perpendicular to the length direction of the telescopic cylinder.

[0057] Since a plurality of elastic wire rolls 2 are provided in a row of the winding device 17, in order to be more compatible with the texturizing machine, several groups of clamping components are provided, and the number of clamping components is adapted to the number of elastic wire rolls 2 in a row of the winding device 17. Therefore, the unloading device can remove all the elastic wire rolls 2 in a row on the winding device 17 at one time and then place them on the collection vehicle 3, thereby helping to improve the work efficiency of the unloading process.

[0058] The clamping assembly includes an open frame component, a boosting component, and a clamping component arranged side by side. The open frame component is used to push up and open the movable rocker 1723, the boosting component is used to push the elastic wire roll 2 to move so that the elastic wire roll 2 is separated from the fixed rocker 1722, and the clamping component is used to carry and clamp the elastic wire roll 2.

[0059] Reference Figure 5 、 Figure 6 and Figure 7 The opening frame components include a push cylinder 54, an elastic telescopic rod 55, and a push wheel 56. The push cylinder 54 is fixedly mounted on the side of the connecting plate 52 away from the winding device 17. The push cylinder 54 is arranged along the length of the texturizing machine, and the piston rod of the push cylinder 54 faces the side close to the movable rocker 1723. The fixed end of the elastic telescopic rod 55 is fixedly connected to the piston rod of the push cylinder 54. The elastic telescopic rod 55 is arranged horizontally and perpendicular to the push cylinder 54, and the movable end of the elastic telescopic rod 55 faces the side close to the winding device 17. The push wheel 56 is cylindrical and rotatably mounted on the movable end of the elastic telescopic rod 55. The axis of the push wheel 56 is parallel to the length of the texturizing machine, making it easier for the push wheel 56 to push the movable rocker 1723 upward. When the elastic yarn roll 2 is located within the clamping end of the clamping component, the elastic telescopic rod 55 is compressed, and the push wheel 56 abuts against the movable rocker 1723, pushing the movable rocker 1723 to the top position. A push member 561 protruding from the outer surface of the push wheel 56 is provided on the side of the push wheel 56 near the clamping component. In this embodiment, the push member 561 is a circular ring welded to the outer wall of the end of the push wheel 56. Therefore, when the push wheel 56 pushes the movable rocker 1723 upward, the push cylinder 54 drives the push wheel 56 to move via the elastic telescopic rod 55, thereby rotating the movable rocker 1723 via the circular ring.

[0060] When the piston rod of the telescopic cylinder is extended, the elastic telescopic rod 55 is driven to move toward the side close to the winding device 17 through the connecting plate 52, and the push wheel 56 first abuts against the movable rocking arm 1723, and then as the elastic telescopic rod 55 moves, the push wheel 56 gradually pushes up the movable rocking arm 1723; when the movable rocking arm 1723 is pushed to the top, as the piston rod of the telescopic cylinder is extended, the elastic telescopic rod 55 is gradually compressed, resulting in a shortening of the length. At this time, the clamping end of the clamping component begins to enter the outside of the elastic wire roll 2. When the elastic wire roll 2 is about to completely enter the clamping end of the clamping component, the piston rod of the push cylinder 54 is extended, driving the elastic telescopic rod 55 and the push wheel 56 to move. The ring at the end of the push wheel 56 can open the movable rocking arm 1723, thereby disengaging the elastic wire roll 2 from the engagement with the movable rocking arm 1723.

[0061] Reference Figure 6 The booster component includes a connecting rod 57 welded to the connecting plate 52 and a push block 58 welded to the end of the connecting rod 57. The connecting rod 57 is perpendicular to the connecting plate 52. The push block 58 is located on the side of the connecting plate 52 away from the elastic telescopic rod 55. The push block 58 is also located at the end of the connecting rod 57 that is closer to the winding device 17. The push block 58 has an inclined surface 581 on the side of the push block 58 that is closer to the winding device 17. This inclined surface 581 allows the push block 58 to abut the end of the elastic wire roll 2 as the telescopic cylinder moves, allowing the elastic wire roll 2 to move along its own axis and disengage from the fixed rocker 1722. The simple structure of the push block 58 helps reduce the cost of the device. To reduce the possibility of scratching the end of the elastic wire roll 2, a rubber pad is bonded to the inclined surface 581 of the push block 58.

[0062] Reference Figure 5 and Figure 7 The clamping component includes a finger cylinder 53 and a clamping plate 531 fixedly connected to the two output ends of the finger cylinder 53. The finger cylinder 53 is fixedly connected to the side of the connecting plate 52 away from the telescopic cylinder, and the output end of the finger cylinder 53 is facing the side close to the winding device 17. The moving direction of the output end of the finger cylinder 53 is set along the height direction of the texturizing machine. Therefore, when the elastic wire roll 2 enters between the two clamping plates 531, the two ends of the elastic wire roll 2 are separated from the connection with the cradle 172 and can fall on the bottom clamping plate 531, so that the clamping component has the ability to carry the elastic wire roll 2; in order to better clamp the elastic wire roll 2, the two clamping plates 531 are both arc-shaped and adapted to the outer surface of the elastic wire roll 2.

[0063] Before the telescopic cylinder is actuated, the two clamps 531 are in an open state, and the distance between the two clamps 531 is greater than the diameter of the elastic wire roll 2. Under the action of the telescopic cylinder, the clamping assembly can move toward the side close to the winding device 17. When the elastic wire roll 2 partially enters between the two clamps 531, the opening component pushes the movable rocker 1723 to rotate toward the side away from the fixed rocker 1722, and the boosting component pushes the elastic wire roll 2 to move toward the side away from the fixed rocker 1722, so that the elastic wire roll 2 is disengaged from the connection between the fixed rocker 1722 and the movable rocker 1723, and the elastic wire roll 2 falls onto the bottom clamp 531, and then the finger cylinder 53 drives the two clamps 531 to clamp the elastic wire roll 2, and the piston rod of the telescopic cylinder is retracted to take the elastic wire roll 2 out of the cradle 172.

[0064] Reference Figure 5 and Figure 8 The steering mechanism 6 includes a horizontal rotation component 61 provided on the mounting plate 4 and a vertical rotation component 62 provided on the connecting plate 52. The horizontal rotation component 61 can drive the telescopic cylinder to rotate 90° in the horizontal plane, so that the elastic wire roll 2 rotates from the side close to the winding device 17 to the side close to the collection vehicle 3; the vertical rotation component 62 can drive the finger cylinder 53 to rotate in the vertical plane so that the clamped elastic wire roll 2 can be rotated to an inclined state corresponding to the placement rod 33 on the collection vehicle 3. By canceling the clamping of the elastic wire roll 2, the elastic wire roll 2 can slide freely onto the placement rod 33.

[0065] Reference Figure 5 The horizontal rotation assembly 61 includes a rotating power member 611 fixedly connected to the mounting plate 4 by bolts, and a rotating rod 612 connected to the output end of the rotating power member 611. In this embodiment, the rotating power member 611 is a rotating cylinder. In other embodiments, the rotating power member 611 can also be a motor or other device, as long as it can achieve rotation and is easy to control; the output end of the rotating cylinder is set vertically upward, and the rotating rod 612 is coaxially fixedly connected to the output end of the rotating cylinder. The telescopic cylinder is fixedly connected to the rotating rod 612, and the length direction of the telescopic cylinder is set perpendicular to the length direction of the rotating rod 612. Therefore, the rotating cylinder can drive the telescopic cylinder to rotate by driving the rotating rod 612 to rotate, thereby driving the clamped elastic wire roll 2 to rotate in the horizontal plane.

[0066] Reference Figure 8The vertical rotation assembly 62 includes a gear 621, a rack 622 and a driving cylinder 623. A rotating shaft is vertically arranged on the connecting plate 52. The rotating shaft is arranged to rotate along its own axis on the side of the connecting plate 52 away from the telescopic cylinder. The side of the finger cylinder 53 away from the output end is fixedly connected to the end of the rotating shaft. The gear 621 is coaxially fixedly connected to the rotating shaft, and the gear 621 is located between the finger cylinder 53 and the connecting plate 52. The length direction of the rack 622 is parallel to the length direction of the connecting plate 52. The rack 622 is slidably arranged on the connecting plate 52 along its own length direction, and the rack 622 is meshed with the gear 621. The driving cylinder 623 is fixedly connected to the connecting plate 52 along the length direction of the rack 622. The piston rod of the driving cylinder 623 is arranged vertically upward, and the end of the piston rod of the driving cylinder 623 is fixedly connected to the rack 622. Therefore, under the meshing of the rack 622 and the gear 621, the driving cylinder 623 drives the rack 622 to move a certain distance, and the gear 621 will rotate a certain angle, thereby rotating the finger cylinder 53, and the clamped elastic wire roll 2 will rotate accordingly, so that the elastic wire roll 2 rotates until the axis is parallel to the placement rod 33, and the elastic wire roll 2 can slide smoothly onto the placement rod 33.

[0067] The moving mechanism includes a linear motor 7 arranged on one side of the winding device 17. The length direction of the linear motor 7 is parallel to the length direction of the texturizing machine. The mounting plate 4 is fixedly connected to the output end of the linear motor 7, so the linear motor 7 can drive the mounting plate 4 to move along the length direction of the texturizing machine. When the clamping mechanism 5 and the steering mechanism 6 complete the unloading of the elastic wire roll 2 at one position, the linear motor 7 drives the clamping mechanism 5 and the steering mechanism 6 to move to the next position, and the elastic wire roll 2 at the next position can be unloaded.

[0068] As the linear motor 7 moves, the elastic wire roll 2 on the winding device 17 can be taken out in turn and placed on the corresponding position on the collection vehicle 3. When the collection vehicle 3 is full of elastic wire rolls 2, it is necessary to move the full collection vehicle 3 away and move the empty collection vehicle 3 to one side of the winding device 17. In order to facilitate the collection vehicle 3 to be quickly aligned with the unloading device after replacement, the unloading device can accurately place the elastic wire roll 2 on the collection vehicle 3. Figure 4 and Figure 5A positioning rod 8 is provided at one end of the mounting plate 4. In this embodiment, the positioning rod 8 is slidably connected to the mounting plate 4, and the length direction and sliding direction of the positioning rod 8 are parallel to the telescopic direction of the telescopic cylinder. When replacing the collection vehicle 3, it is only necessary to slide out the positioning rod 8, and then make the length direction of the collection vehicle 3 parallel to the length direction of the linear motor 7, and move the collection vehicle 3. When one end of the collection vehicle 3 abuts against the positioning rod 8, it means that the collection vehicle 3 is in the corresponding position with the unloading device. Then, the positioning rod 8 is slid toward the side away from the collection vehicle 3 to disengage the positioning rod 8 from the collection vehicle 3, eliminating the influence of the setting of the positioning rod 8 on the sliding process of the mounting plate 4. Then, the collection vehicle 3 is fixed here to ensure that the subsequent unloading process can proceed smoothly.

[0069] In order to enable the unloading device to work automatically, the telescopic cylinder, the push cylinder 54, the drive cylinder 623, the rotary cylinder and the linear motor 7 in this embodiment are all electrically connected to the controller. It is only necessary to set the corresponding program in the controller in advance to make the unloading device work automatically.

[0070] The implementation principle of a texturizing machine in an embodiment of the present application is: first slide out the positioning rod 8, then place the collecting cart 3 on the side of the mounting plate 4 away from the winding device 17, and make the length direction of the collecting cart 3 parallel to the length direction of the texturizing machine, make one end of the collecting cart 3 abut against the positioning rod 8, then fix the collecting cart 3 there, and then slide the positioning rod 8 to the initial position.

[0071] The piston rod of the telescopic cylinder extends out, and drives the finger cylinder 53 to move toward the side close to the winding device 17 through the connecting plate 52; the push wheel 56 first abuts against the movable rocker 1723, and then the push wheel 56 lifts the movable rocker 1723. When the movable rocker 1723 is lifted to the top, as the piston rod of the telescopic cylinder continues to extend, the elastic telescopic rod 55 is compressed and its length is shortened. At this time, the splint 531 begins to enter the winding device 17. When the splint 531 at the bottom continues to move a distance, the piston rod of the push cylinder 54 extends out, causing the elastic telescopic rod 55 and the push wheel 56 to move toward the side away from the fixed rocker 1722, and then the ring pushes the movable rocker 1723. The rod 1723 rotates toward the side away from the fixed rocker 1722, so that the movable rocker 1723 disengages from the engagement with the elastic wire roll 2; as the connecting plate 52 moves, the inclined surface 581 of the pushing block 58 abuts against the end of the elastic wire roll 2, and then the pushing block 58 pushes the elastic wire roll 2 toward the side away from the fixed rocker 1722, so that the elastic wire roll 2 disengages from the engagement with the fixed rocker 1722; since both ends of the elastic wire roll 2 lose connection, the elastic wire roll 2 falls onto the clamping plate 531 at the bottom, and then the finger cylinder 53 drives the two clamping plates 531 to clamp the elastic wire roll 2; the piston rod of the telescopic cylinder is retracted to take the elastic wire roll 2 out of the winding device 17.

[0072] The rotating cylinder then drives the telescopic cylinder via the rotating rod 612 to rotate 90° around the vertical axis, causing the elastic wire roll 2 to rotate to the side closer to the collection vehicle 3. The piston rod of the driving cylinder 623 extends, driving the rack 622 to move a certain distance. The rack 622 drives the gear 621 to rotate a certain angle, causing the finger cylinder 53 to rotate a certain angle. The elastic wire roll 2 rotates until its axis is parallel to the placement rod 33. The finger cylinder 53 drives the two clamping plates 531 to open, and the elastic wire roll 2 slides along the bottom clamping plate 531 onto the placement rod 33. The output end of the rotating cylinder then rotates 90° in the opposite direction, and the piston rod of the driving cylinder 623 retracts.

[0073] Then the output end of the linear motor 7 drives the mounting plate 4 to move, so that the clamping mechanism 5 and the steering mechanism 6 on the mounting plate 4 move to the next position, and the elastic wire roll 2 in the next row of the winding device 17 can be removed and placed on the collection cart 3, thereby carrying out a cyclic unloading process until the collection cart 3 is full, and then the empty collection cart 3 is replaced and the unloading process continues.

[0074] The present application also discloses a production process for textured yarn, comprising the following steps:

[0075] Step 1. The silk thread is processed through the texturing machine body 1 and wound onto a bobbin placed on the winding device 17;

[0076] Step 1.1. Place multiple bobbins with the silk threads to be processed on the unwinding rack 11, and after placement, remove the ends of the silk threads;

[0077] Step 1.2. The extracted thread ends are passed into the feeding device 12, and the feeding device 12 introduces the silk thread into the heating device 13;

[0078] Step 1.3. The silk thread is heated in the heating device 13 and then moved to the cooling device 14 for cooling;

[0079] Step 1.4. The cooled silk thread enters the false twisting device 15 for twisting, causing the silk thread to undergo elastic deformation and enhance the elasticity of the silk thread;

[0080] Step 1.5. The false-twisted yarn enters the oiling device 16 for oiling, which improves the fiber's bundledness, smoothness, and antistatic properties. The oiled yarn then enters the winding device 17 and is wound onto a bobbin to form the textured yarn reel 2.

[0081] Step 1.6. When the textured yarn roll 2 is formed to the desired size, the textured yarn cutter of the textured yarn cuts the yarn;

[0082] Step 2. The unloading device takes out the elastic wire roll 2 and places the elastic wire roll 2 on the placement rod 33 of the collection vehicle 3. The specific steps are as follows:

[0083] Step 2.1. Move the collection vehicle 3 to the side of the mounting plate 4 away from the winding device 17 so that the collection vehicle 3 is in a position corresponding to the unloading device;

[0084] Step 2.2. The piston rod of the telescopic cylinder extends, causing the connecting plate 52 to move toward the side close to the winding device 17. The opening frame component, the finger cylinder 53, and the pushing component simultaneously move toward the side close to the winding device 17. During the movement, the push wheel 56 first pushes the movable rocker 1723 to the top; then the elastic telescopic rod 55 is compressed to shorten its length, and the clamping plate 531 moves to the outside of the elastic wire roll 2; the piston rod of the push cylinder 54 extends, thereby driving the elastic telescopic rod 55 and the push wheel 56 to move, and the ring on the push wheel 56 pushes the movable rocker 1723 The elastic wire roll 2 is rotated toward the side away from the fixed rocker 1722, so that the elastic wire roll 2 is disengaged from the movable rocker 1723; when the connecting plate 52 moves, the pushing block 58 is driven to move. After the inclined surface 581 of the pushing block 58 abuts against the end of the elastic wire roll 2, the elastic wire roll 2 is pushed to move along its own axis toward the side away from the fixed rocker 1722, so that the elastic wire roll 2 is disengaged from the fixed rocker 1722; the elastic wire roll 2 falls onto the clamping plate 531 at the bottom, and the finger cylinder 53 drives the two clamping plates 531 to move toward each other, thereby clamping the elastic wire roll 2;

[0085] Step 2.3. The piston rod of the telescopic cylinder is retracted, moving the elastic wire roll 2 to the outside of the winding device 17; the rotary cylinder drives the telescopic cylinder to rotate 90° in the horizontal plane through the rotating rod 612, moving the elastic wire roll 2 to the side close to the collection vehicle 3; the piston rod of the driving cylinder 623 is extended, driving the rack 622 to move a certain distance, causing the gear 621 to rotate a certain angle, thereby rotating the elastic wire roll 2 to an inclined state compatible with the placement rod 33.

[0086] Step 2.4. The finger cylinder 53 drives the two clamps 531 to open, allowing the elastic wire roll 2 to slide freely onto the placement rod 33. Then, the output end of the rotary cylinder rotates 90° in the opposite direction, driving the piston rod of the cylinder 623 to retract, so that the clamping mechanism 5 and the steering mechanism 6 return to their initial positions; the output end of the linear motor 7 drives the mounting plate 4 to move to the next position, and the clamping mechanism 5 and the steering mechanism 6 can unload the elastic wire roll 2 at the next position.

[0087] The above are preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A texturizing machine, comprising a texturizing machine body (1), characterized in that: A blanking device is provided on the blanking side of the texturizing machine body (1), the blanking device comprising a moving mechanism, a mounting plate (4) provided on the moving mechanism, a clamping mechanism (5) provided on the mounting plate (4), and a steering mechanism (6) provided on one side of the clamping mechanism (5); The moving mechanism is capable of moving along the length direction of the texturizing machine; The clamping mechanism (5) comprises a power telescopic member (51) arranged on the mounting plate (4), a connecting plate (52) arranged at the movable end of the power telescopic member (51), and a clamping assembly arranged on the connecting plate (52), wherein the power telescopic member (51) is used to drive the connecting plate (52) close to the texturizing machine body (1), and the clamping assembly comprises an open frame member, a boosting member, and a clamping member arranged side by side between the open frame member and the boosting member, wherein the open frame member is used to open the movable rocker (1723), the boosting member is used to push the texturizing wire roll (2) away from the fixed rocker (1722), and the clamping member is used to receive and clamp the texturizing wire roll (2); The steering mechanism (6) includes a horizontal rotation component (61) provided on the mounting plate (4) and a vertical rotation component (62) provided on the connecting plate (52); the clamping mechanism (5) is provided on the horizontal rotation component (61); the horizontal rotation component (61) is used to drive the clamping mechanism (5) to rotate and switch between an unloading station toward the texturizing machine body (1) and a loading station toward the collection vehicle (3); and the vertical rotation component (62) is used to drive the clamping mechanism to rotate to an inclined state corresponding to the placement rod (33) of the collection vehicle (3).

2. The texturizing machine according to claim 1, characterized in that: The open frame component includes a push cylinder (54), an elastic telescopic rod (55) and a push wheel (56), wherein the push cylinder (54) is fixedly arranged on the connecting plate (52), and the push cylinder (54) is parallel to the length direction of the texturizing machine, and the fixed end of the elastic telescopic rod (55) is fixedly connected to the piston rod of the push cylinder (54), and the elastic telescopic rod (55) is parallel to the telescopic direction of the power telescopic member (51), and the movable end of the elastic telescopic rod (55) faces the side close to the texturizing machine body (1), and the elastic telescopic rod (55) is parallel to the telescopic direction of the power telescopic member (51). A push wheel (56) is connected to the movable end of the elastic telescopic rod (55), and the axis of the push wheel (56) is parallel to the length direction of the texturizing machine. A push member (561) protruding from the outer surface of the push wheel (56) is provided on the side of the push wheel (56) close to the clamping assembly. When the elastic wire roll (2) clamped between the fixed rocker (1722) and the movable rocker (1723) is located in the clamping end of the clamping assembly, the push wheel (56) abuts against the movable rocker (1723) and pushes the movable rocker (1723) to the top.

3. The texturizing machine according to claim 2, characterized in that: The boosting component includes a pushing block (58) arranged on the connecting plate (52), the pushing block (58) being located on a side of the connecting plate (52) away from the elastic telescopic rod (55), and a side of the pushing block (58) close to the texturizing machine body (1) is provided with an inclined surface (581), and the inclined surface (581) enables the pushing block (58) to push the texturizing wire roll (2) to move along the length direction of the texturizing machine as the power telescopic component (51) moves, so that the texturizing wire roll (2) is disengaged from the clamping connection with the fixed rocker (1722).

4. The texturizing machine according to claim 1, characterized in that: The clamping component comprises a finger cylinder (53) arranged on a connecting plate (52) and clamping plates (531) arranged at two output ends of the finger cylinder (53), the output end of the finger cylinder (53) faces the texturizing machine body (1), and the moving direction of the output end of the finger cylinder (53) is arranged along the height direction of the texturizing machine, and the sides of the two clamping plates (531) that are close to each other are each provided with an arc surface that is adapted to the surface of the texturizing wire roll (2).

5. The texturizing machine according to claim 1, characterized in that: The flat rotating assembly (61) comprises a rotating power member (611) arranged on the mounting plate (4) and a rotating rod (612) connected to the output end of the rotating power member (611), wherein the rotation axis of the output end of the rotating power member (611) is arranged along the height direction of the texturizing machine, and the power telescopic member (51) is fixedly connected to the rotating rod (612), and the telescopic direction of the power telescopic member (51) is perpendicular to the rotation axis direction of the output end of the rotating power member (611).

6. The texturizing machine according to claim 4, characterized in that: The vertical rotation assembly (62) includes a gear (621), a rack (622) and a driving cylinder (623). The finger cylinder (53) is rotatably arranged on the connecting plate (52) along an axial direction perpendicular to the plate surface of the connecting plate (52). The gear (621) is fixedly connected to the finger cylinder (53). The axis of the gear (621) is coaxially arranged with the rotation axis of the finger cylinder (53). The rack (622) is slidably arranged on the connecting plate (52) along a direction perpendicular to the axis of the gear (621). The rack (622) and the gear (621) are meshed with each other. The driving cylinder (623) is arranged on the connecting plate (52) along the length direction of the rack (622). The piston rod end of the driving cylinder (623) is fixedly connected to the rack (622).

7. The texturizing machine according to claim 1, characterized in that: The moving mechanism comprises a linear motor (7) arranged on one side of the texturizing machine body (1), the length direction of the linear motor (7) is parallel to the length direction of the texturizing machine, and the mounting plate (4) is fixedly connected to the output end of the linear motor (7).

8. The texturizing machine according to claim 1, characterized in that: A positioning rod (8) is provided at one end of the mounting plate (4).

9. The texturizing machine according to claim 1, characterized in that: The clamping components are provided in several groups.

10. A process for producing textured yarn using the textured yarn machine according to any one of claims 1 to 9, characterized in that: The production process of the textured yarn comprises the following steps: Step 1. Texturizing the silk material: feeding the silk material to be processed into the main body of the texturizing machine (1), and after being heated, cooled, false twisted and oiled, it is wound onto a bobbin to form a texturized silk roll (2); Step 2. Add elastic wire roll (2) and cut the material, including the following steps: Step 2.

1. Move the collecting vehicle (3) to a side of the mounting plate (4) away from the texturizing machine body (1), and position the collecting vehicle (3) in a position corresponding to the mounting plate (4); Step 2.

2. The power telescopic member (51) drives the clamping assembly to move toward the texturizing machine body (1); during the movement, the opening member opens the movable rocker (1723) to disengage the elastic wire roll (2) from the engagement with the movable rocker (1723), and the boosting member pushes the elastic wire roll (2) to move to disengage the elastic wire roll (2) from the engagement with the fixed rocker (1722), and the elastic wire roll (2) falls into the clamping assembly and is clamped; Step 2.

3. The power telescopic member (51) drives the clamping assembly to leave the texturing machine body (1) and remove the texturing yarn roll (2); the horizontal rotation assembly (61) drives the clamping mechanism (5) to rotate from the unloading station on one side of the texturing machine body (1) to the loading station on one side of the collection vehicle (3); and the vertical rotation assembly (62) drives the clamping assembly to rotate to an inclined state corresponding to the placement rod (33) on the collection vehicle (3); Step 2.

4. The clamping assembly releases the clamping of the elastic wire roll (2), and the elastic wire roll (2) slides onto the placement rod (33); the horizontal rotation assembly (61) and the vertical rotation assembly (62) rotate in opposite directions to the initial state, and the moving mechanism moves the mounting plate (4) along the length direction of the texturizing machine to the next unloading station.

Images